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xsto ZW4250 Operation Manual

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OPERATION MANUAL
POWERED STAIR CLIMBER

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  • Page 1 xstoclimbers.com OPERATION MANUAL POWERED STAIR CLIMBER...
  • Page 2 EC DECLARATION OF CONFORMITY FOR MACHINERY The company XSTO CO.,LTD. herewith declares that the products of the powered stair climbers are conform to the current regulations of the European Union, EC Guidelines 2006/42/EC. This declaration becomes void if the climbers have been altered without the consent of XSTO CO.,LTD.
  • Page 3 Signature of the manufacturer: XSTO CO.,LTD.

  • Page 5: Table Of Contents

    CATALOG 1 Symbols and safety instructions ............1 2 Description ................... 3 2.1 The features ................... 3 2.2 Technical data ................4 2.3 Application fields ................4 2.4 Technical parameters ..............4 2.5 Dimensions ..................6 2.6 Standard Supply Accessories ............9 2.7 Optional Accessories ..............
  • Page 6 4 Operation ................... 16 4.1 Loading the cargo................16 4.2 Operating on Flat Ground ............18 4.3 Operating on a Slope ..............19 4.4 Climbing upstairs .................21 4.5 Climbing downstairs ..............26 4.6 Transport ..................29 4.7 Cargo loading method and carrier curve ........31 5.Maintenance ..................33 5.1 Battery pack .................33 5.2 Exchange the fuse ...............38 5.3 Check the climbing wheel ............38...

  • Page 9: Symbols And Safety Instructions

    1 Symbols and safety instructions WARNING__Can lead to serious injuries and fatalities CAUTION__Can lead to light injuries NOTICE__Can lead to material or premises damage Before initial operation, read the user manual and take note of the  warning and safety instructions. Before initial operation, check the electronic functions, the safety ...
  • Page 10 Repairs may only be done by certified and experienced engineer  Keep it away from ignition source. It may interfere with other electronic devices’ sensitive  electro-magnetic fields (e.g. anti-theft systems in department stores). Only the accessories provided by XSTO CO.LTD. are provided. ...

  • Page 11: Description

    2 Description 2.1 The features 1. Telescope handle 2. Up/down switch 3. Locking bolt 4. Battery status 5. Support wheel 6. Solid wheel 7. Operating button Speed control switch 9. ON/OFF switch 10. Loading board...

  • Page 12: Technical Data

    2.2 Technical data This user manual is for ZW4250. 2.3 Application fields The climbing machine is a new type of climbing equipment that can pull heavy loads up and down the stairs. Main applications: logistics, express delivery, water delivery, moving, furniture and home appliances, as well as factories, offices, residential buildings, outdoor steps and other places.
  • Page 13 (Kg) Charger: 0.3 Battery pack: 3.2 Capacity (Kg) Rated：170 Max：250 Climbing speed(steps/min) Adjustable speed, max： 35 38-84floors Step count on one charge (674-1348 steps) Fold Type Handrail Telescopic Brake Tyre size(inch) Step height limitation(mm) Machine+Goods carried Required step width （Straight step） +100mm Minimum Platform size （...

  • Page 14: Dimensions

    -5℃ - +35℃ / 0℃ - +40℃ Storing/operating temperature of device (With icing free) Storing/operating -5℃ - +35℃ / 0℃ - +40℃ temperature of battery Serial number On body name plate Protection Level IP33 Notice:Step count on one charge will decline under slow speed. Note: The machine will have machining errors and assembly errors.
  • Page 15 Unfolding Folding Unit: mm Type ZW4250 1720 1190...

  • Page 17: Standard Supply Accessories

    2.6 Standard Supply Accessories ① ② ③ ④ Main unit Safety strap Battery Pack Normal charger 2.7 Optional Accessories ③ ④ ① ② Quick Car Charger Solid wheel Battery Pack Charger Converter...

  • Page 18: Initial Operation

    ⑥ ⑤ ⑦ Center of Transfer Gravity Universal Adjustment device wheel Frame Note:For the use of tooling, please refer to relevant tooling instructions. Note:Machines and accessories will be replaced gradually without further notice. 3 Initial Operation Note - Before initial operation, please ensure the machine is operated in an environment higher than 0 ℃...

  • Page 19: Folding Loading Board

    ,the maximum continuous running time is less than 30 minutes. 3.1 Folding Loading board The loading board can be expanded folded.The expanded position is the working position .The loading board can hover at any position 3.2 Adjustable handrail Use the lock bolt to adjust Handrail the height of the handle, then tighten the locking...

  • Page 20: Turning On The Stair Climber

    Note - Keep the plug-in dry! Install the battery pack downwards. After inserting the battery, the machine has power automatically. 3.4 Turning on the Stair Climber Turning on the stair climber. the state: "1" means turn on, and "0"means turn off. The screen on the battery box shows the battery level.

  • Page 21: Speed-Control Climbing Mode

    Adjust the support wheels, make sure that one side of the support wheels do not touch the ground and the other side wheels are above the stair. as shown position in the picture. 3.6 Speed-Control Climbing Mode When rotating clockwise, the speed gets faster.

  • Page 22: Check Battery Capacity

    Switch up or down stair mode according to the sign. 3.8 Check Battery Capacity 1.When screen is displayed as 100% (part of the power is displayed as 8 grids), it is fully charged. 2.When the power display is less than 20% (part of the power display is 3 grids), it means that the power is low.
  • Page 23 3.When the power is displayed as 10% (part of the power is displayed as 1 grid) ,the power can support the machine to continue to work 40-55 steps.

  • Page 24: Operation

    4 Operation Warning - Only trained people can operate this machine！ Warning - Practice ZW4250 without a load and with minimum speed! Warning - Always operate with both hands! 4.1 Loading the cargo 1.Adjust the support wheels, make sure that one side of the...
  • Page 25 2.Insert loading board under the cargo and secure with safety strap.

  • Page 26: Operating On Flat Ground

    4.2 Operating on Flat Ground 1.Adjust the support wheels, make sure that one side of the support wheels do not touch the ground and the other side wheels are above the stair. as shown position in the picture. 2. Tilt the stair climber and ensure it is balanced.

  • Page 27: Operating On A Slope

    4.3 Operating on a Slope 1.Adjust the machine at a suitable angle to avoid crashing the ground when move on flat ground. As the shown picture, tilt the stair climber and ensure it is balanced. 2. When go downhill, the operator should stand above the climber.
  • Page 28 3. When go uphill, the operator should stand above the climber. If the cargo is very heavy and load on steep slope, please cooperate with people when transport. Note: During slope operation, turn off the power switch, to avoid accident.

  • Page 29: Climbing Upstairs

    4.4 Climbing upstairs Warning-When climbing upstairs, the operator will against by an reverse support force. Adjusting the angle of the machine to keep balance of gravity and counteract the force. Warning-Always keep the machine on balance state when operate. Warning - Do not allow people to stand below the machine during operation to avoid causing danger to people if the machine tip-over due to improper operation.
  • Page 30 2. Select the “Up/down switch” to upstairs mode. 3.Rotating clockwise increase speed. The speed decreases when rotating counterclockwise. The machine stops working when it rotates anticlockwise to the end. 4.Tilt the machine to Proper angle and keep balance. Warning-Adjust support wheels to avoid the motor shell colliding with the step.
  • Page 31 5. Pull the Stair Climber backwards, secure the two tyres are always close to the step facade. 6. The operator hold the handrail and stand 2 or 3 stairs up the machine. 7. Adjust the support wheels, secure that one side of the arm wheels do not touch the ground and the other side wheels are above the stair as...
  • Page 32 8.Adjust the operating angle of the machine and press the operating switch button to climbing upstairs and release to stop. Warning-As the motor stops, there will be a buffer time. So, release the button when the tyre touches the stairs to prevent the situation the casters touch the next step in the buffering process.
  • Page 33 10. Pull the stair climber to next step, then repeat the climbing action. Operator should hold the climber handrails during this process.

  • Page 34: Climbing Downstairs

    4.5 Climbing downstairs Warning-when climbing stairs, the operator will against by an reverse support force. Adjusting the angle of the machine to keep balance of gravity and counteract the force. Warning- Always keep the machine on balance state when operate. Warning- Do not allow people to stand below the machine during operation to avoid causing danger to people if the machine tip-over due to improper operation.
  • Page 35 2. Select the “Up/down switch” to Downstairs mode. 3.Rotating clockwise to increase speed. The speed decreases when rotating counterclockwise. The machine stops working when it rotates anticlockwise to the end. 4.Tilt the machine to Proper angle. Warning- Do not tilt too low to avoid the cover hitting the steps...
  • Page 36 (1) Operation for the first step is as follows: push the handrails and make the machine moving slowly, until the end of the wheel axis and the stairs edge are in a straight line, as shown in the picture. (2) Operation for the first step is as follows: Pull the Stair Climber backwards, make sure the main trays...

  • Page 37: Transport

    in the buffering process. If the operator does not pay attention to it, it will cause danger. 7. Repeat the climbing action. Operator should hold the climber handrails during this process. 4.6 Transport Warning-Please note the weight specifications...
  • Page 38 Warning- During transportation in vehicles, secure the climber according to the relevant legal regulations! Be careful-Turn off the machine on transportation 1.Fold up the toe-plate 2. Fold up the adjustable handrails...

  • Page 39: Cargo Loading Method And Carrier Curve

    4.7 Cargo loading method and carrier curve When the goods are putting on the loading board, adjust the position (Y axes) of the goods to keep balance. Keep the goods as close to the vertical beam as possible. Tie the goods to the vertical beam with a strap.

  • Page 41: Maintenance

    5.Maintenance 5.1 Battery pack CAUTION - Never touch with moist hands! Notice- Protect the climber against humidity! Notice- Charge the battery pack after each use! Notice - Protect the charger and the charging cable from oil, grease, aggressive cleaning agents, thinners or damage. Notice-follow the operating instructions of the charger.
  • Page 42 1. Turn off the main switch. 2. pull out the battery pack 3. Connect the charger Charger hole 4. Please follow instructions when charging.
  • Page 43 Battery instructions and precautions （1） Storage When the battery pack to be long-term stored, charge the battery pack to about 50% capacity, store in dry and ventilated place, charge for every 3 months. The battery pack and charger should be stored in clean, dry and ventilated place, avoid contacting with corrosive materials and be away from fire and heat.
  • Page 44 d） Forbid to remove any cell in the battery pack. Unauthorized dissembling of batteries is prohibited, and may invalidate your warranty. e） Problem handling Symptom Trouble Reason Troubleshooting Battery with Battery output cable Connect the output line properly no-output is not connected. accordance with the Battery pack is out specifications.
  • Page 45 （4）Battery Handling Precautions *Forbid to immerse battery in water or get wet! *Don't charge, use and store battery near a heat source such as fire and heater! If the battery leaks or releases strange odor, please remove it from near fire place immediately. Fully charge the battery before first-time using.

  • Page 46: Exchange The Fuse

    *Do not over charged. Unplug the charger as soon as possible after the charger indicates full charge. *If the battery teaks and electrolyte leakage enter into the eyes, do not rub, rinse with water immediately and seek immediate medical assistance. If not in time, eyes will be hurt! *Forbid to disassemble by yourself.

  • Page 47: Recycling

    Notice - Check the wear of the climbing casters regularly. If they are damaged or worn seriously, please contact the authorized professional or manufacturer. 1. Check climbing wheels regularly and pay attention to wear limit. 5.4 Recycling The powered stair climber is product of long durability. However, if your machine is old and has reached the end of its lifespan you may return its components to SXTO to be recycled.

  • Page 48: Malfunction And Troubleshooting

    6 Malfunction and troubleshooting problem check and potential solution Check the battery pack. If it shows low The climber machine power (<20%), please charge. can't start or can't go up If the above situation is turned out. or down stairs Please contact the supplier.

  • Page 49: Warranty And Responsibility

    Check whether the power is connected. then remove and check the up/down Only upstairs, cannot stair switch. If the switch connection is working. the switch is mostly broken. downstairs replace it. If the problem remains, please contact your supplier. 7 Warranty and Responsibility 7.1 Warranty The warranty of the motor, decelerator, battery and control panel as well as main device is 12 months;...

  • Page 50: Responsibility

    Damage caused by overload.  Battery is not charged appropriately.  Damage caused by incorrect operation, maintenance or storage.  Damage caused by dismantling by others (except the warranty  party). The following table vulnerable parts are not covered by the ...
  • Page 51 The manufacturer is not responsible for any damage to the POWERED STAIR CLIMBER caused by the following cases. Inappropriate operation Inappropriate operation.  Repair or dismantle the equipment without authorization.  Do not follow the operating manual.  Install parts or accessories that are not exclusive for POWERED ...

  • Page 52: Accessories And Method Of Use

    8 Accessories and method of use Note: If the contents of this specification are changed because improving product quality or upgrading technical parameters, we will not give notice. For the latest product information, please contact the supplier 8.1 Quick Charger It can shorten time in half by using a quick charger.
  • Page 54 +86-760-28207258 info@xsto.net Floor 1, Building C, 555 Plant. Ma’an Cun Rd, Cuiheng New District, Zhongshan City, Guangdong, China...

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