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xsto CT420S Operation Manual
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xsto CT420S Operation Manual

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OPERATION MANUAL
POWERED STAIR CLIMBER
CT420S

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Summary of Contents for xsto CT420S

  • Page 1 OPERATION MANUAL POWERED STAIR CLIMBER CT420S...
  • Page 3 EC DECLARATION OF CONFORMITY FOR MACHINERY EC DECLARATION OF CONFORMITY FOR MACHINERY The company XSTO CO.,LTD. hereby declares that the powered stair climber merchandises conform to the current regulations of the European Union, EC Guidelines 2006/42/EC. This declaration becomes void if the...
  • Page 5 2.4 Technical Parameters ................ 2.5 Dimension .................... 2.6 Standard Supply Accessories ............2.7 Installation instructions ..............3 Operation ....................3.1 Check Before Using CT420S ............1310 3.2 Usage of hand-held Controller ............ 1411 3.3 Adjustment of Handrail and Strap Holder ........

  • Page 6: Symbols And Safety Instructions

    4.1 Battery pack ..................3226 4.2 Recycling ................... 3730 4.3 Precautions for care and use ............3830 4.4 FAQ ..................... 4032 5 Packaging box and shipping instructions ........4638 6 Warranty and responsibility .............. 4840 6.1 Warranty ................... 4840 6.2 Responsibility .................. 5041 1 Symbols and safety instructions WARNING ------ May cause serious injuries or death!
  • Page 7 Store the CT420S in an environment above 0℃ for at least one hour  before operation. Read the technical parameters carefully. Do not exceed the rated  weight. Only trained person can operate CT420S. The operator should be  in health both physically and mentally.
  • Page 8 Outer factor such as sunshine may lead to surface heat. Keep away  from the flammables. The CT420S may interfere the induced electromagnetic field of  electronic equipment (such as security system of department store).  Only the accessories provided by XSTO CO., LTD. can be used. ...
  • Page 9 2 Description 2.1 The structure CT420S Heavy Load Powered Stair Climber...
  • Page 10 8: retractable positioning pins 9: Back support wheel push rod 10:Pallet adjusting push rod 11:Back support wheel 2.2 Technical data This user manual is for CT420S series ONLY. 2.3 Application fields This series of products is a kind of high-level...
  • Page 11 Width: 614 mm Length: 1170 mm Main Body: 98 kg Weight Battery pack: 3.1 kg Rated Capacity 420 kg Climbing speed Low speed：10.3 steps/min （420kg load） High speed：12.8 steps /min Low speed :13.3 steps/min Downstairs speed （420kg） High speed:16.2 steps/min Motherboard type Type A Battery capacity...
  • Page 12 Protection level IP54 Lifespan 3years/50000steps Note：CT420S parameters are based on ambient temperature 25℃. In a low-temperature environment, the load and endurance will be reduced. If the low-speed mode is started, the endurance will be reduced accordingly. This product is recommended to be used within 1000 meters above sea level.
  • Page 13 2.5 Dimension...
  • Page 14 ① ② ③ Main Body Battery Pack Charger, 24V (for Lithium battery Only） ④...
  • Page 15 Safety Strap Strap Holder 2.6 Standard Supply Accessories 2.7 Installation instructions Insert aluminum alloy vertical beam of CT420S into the corresponding slot machine base. Install aluminum alloy vertical beam in the installation position using screws,gaskets and lock nuts. Note: There is a gasket on each side of the screw and nut installation.

  • Page 16: Operation

    3 Operation freezing(above 0 ℃) before initial operation! Note—Please put the machine in the environment without Warning——Only trained person can operate CT420S. Warning——Pilot operation must be carried out with no load and in low speed mode！ Warning——The goods must be fastened with straps! Warning——Practice operating the machine with cargo of 50-...
  • Page 17 3.1 Check Before Using CT420S Warning Stop operation when the following issues occur and contact manufacturer or local dealer for CT420S repair. （1）The battery has been fully charged, but the hand-held controller still shows low power.
  • Page 18 （7）CT420S makes abnormal sound during functioning. （8）Switch on the battery and the universal wheel touches the ground, press the "M " for the first time to make CT420S in the automatic adjustment mode of the loading board, however the loading board cannot be adjusted to 9 ~ 11° from the horizontal level.
  • Page 19 Loading board automatic loading board adjustment /cancelling manual Rear support wheel Rear support wheel extend by manual extend automatically Rear support wheel retract by manual Joystick: control the CT420S to move forwards and backwards or to flip the loading board.
  • Page 20 Loudspeaker: it can be operated by jog or long press for warning. Speed down/up：there are five level, and the speed gradually increases from level 1 to 5. 3.2.2 Track running mode and loading board manual adjustment mode Track walk mode: display Loading board manual power and track speed.
  • Page 21 the symbol in the red box will appear under automatic mode, and the loading board will adjust the angle automatically. Otherwise, the symbol in the red box will disappear.
  • Page 22 3.3 Adjustment of Handrail and Strap Holder CT420S rotating positioning body, which can be adjusted by loosening the L-type handle. After adjusting the handle to a suitable position, the L-type handle is locked to complete the angle adjustment of the handle.
  • Page 23 3.4 Operate on Flat Ground 3.4.1 Operate on flat ground At the bottom of CT420S has catser for moving on flat ground. Adjust the loading board to the smallest angle, which will enable the casters touch the ground.
  • Page 24 3.4.2 Track walks on flat ground The CT420S can move on flat ground crawler tracks. Switch to the loading board manual operation mode, raise the loading board to an...
  • Page 25 Controller is shown in the picture, manually adjust the turning angle of the loading board to a proper angle by operating the Joystick, then switch to automatic adjustment mode ,CT420S will memorize the angle of the loading board automatically .
  • Page 26 7° or lower the loading board to 30°. When CT420S is in the manual mode, if the horizontal angle of the loading board is adjusted between 7°and 30°and enters the automatic mode, CT420S will automatically adjust the angle based on the current angle.
  • Page 27 After the CT420S (lithium battery switch) turns on, it switches to the automatic adjustment mode for the first time with the horizontal angle less than 7°. At this time, The CT420S will adjust the horizontal angle of loading board to 10°.
  • Page 28 CT420S, please stop using the machine, and refer to the maintenance manual for fault detection. 3.6 Go Upstairs 3.6.1 Start the CT420S stair climber For the first use, you need to insert the plug under the battery base.
  • Page 29 1, go upstairs by tracks. 3.6.3 At the beginning of going upstairs CT420S will walk slowly before it finally gets off the ground. Under loading board automatic adjustment mode, the process will slow down the move.
  • Page 30 3.6.4 Going upstairs smoothly When CT420S gets off the ground totally, it can go upstairs smoothly, then cancel automatic mode and turn to manual mode. CT420S goes upstairs unstably, adjust manually the loading board...
  • Page 31 Controlling the joystick to move the whole machine enter the stairs landing. When CT420S is fully entered into the platform, press the rear support wheel retract by manual button to fully transfer the...
  • Page 32 3.7.2 Initial position To move the CT420S stair climbing machine to the edge of the platform on the stairs, set the CT420S to the automatic adjustment mode of load board with the hand-held controller, set the speed to 1st gear, and use the track running mode to go down the stairs.
  • Page 33 (in the unpressed state). Warning: There is potential risk when CT420S moves on the highest stair. CT420S may roll over forward or backward. Make sure there is nobody and no goods beneath the stair. When a rollover is inevitable, loosen the armrest and dodge in time. Personnel shall...
  • Page 34 3.7.4 Going downstairs smoothly When CT420S gets off the edge of the platform totally and goes down stably, cancel automatic mode. If the base of CT420S unstable when going downstairs, adjust to rotating mode by hand- held controller. Adjust manually...
  • Page 35 the track walking mode and manual adjustment mode. And when the tracks land on the floor, the floor walk mode can be launched. NOTE: When the loading board angle is automatically adjusted, the speed of going up and down the stairs will be automatically reduced to ensure safe going up and down.

  • Page 36: Maintenance

    Remove the battery if the machine will not be used for a long time. When parking, ensure that the CT420S stored horizontal ground stably without shaking.
  • Page 37 Notice——Please protect the charger and the charging cables away from oil, grease, detergent, thinner or any potentially damaging items! 1、Make sure the hand-held controller has switched power off to avoid damaging the motherboard. 2、Remove the battery in the arrow direction shown in the picture.
  • Page 38 Note: Use a dedicated 24V lithium battery charger, the output voltage is: DC 29.4V. NOTE: Don’t start CT420S while the battery is in charging. 4.1.1 Battery instructions and precautions (1) Storage When the battery pack to be long-term stored, charge the battery pack to about 50% capacity, store in dry and ventilated place, charge for every 3 months.
  • Page 39 prevent excessive vibration, shock or extrusion in transport process and prevent the sun and rain. (3) Maintenance a) The battery pack should be stored in 40%〜60% charged capacity. b) If battery pack is not used for a long period, it should be charging completely and discharging completely one time for every three month，...
  • Page 40 inserted to the operation manual Check the charger Charger output output plug and battery plug is firm or plug loose； Battery pack cannot not； be charged Battery pack is fully charged Battery pack can be used normally e)f) Warranty period Warranty period of this product is 12 months from delivery date.
  • Page 41 If not in time, eyes will be hurt! *Forbid to disassemble by yourself. 4.2 Recycling CT420S is one product with long service life. However, if your climbing machine is nearing its limit of use, you can return the parts of the...
  • Page 42 0 ° C for at least one hour before the initial operation. * Do not exceed the rated weight. * Only trained personnel are allowed to operate the CT420S. * Wear non-slip shoes. Must be operated with both hands. * Practice with no load, low-speed up and down operations.
  • Page 43 * Do not touch the bottom of the load plate or rotating parts. * Do not use the CT420S in rainy, humid, snowy or icy conditions. * Avoid hidden dangers caused by slipping, such as poor braking effect or side slip.
  • Page 44 4.4 FAQ Q1: Where can the CT420S be used? A1: The CT420S is a versatile all-terrain intelligent handling device, suitable for inside buildings, inside factory, and in some outdoor environments. Note: CT420S is not allowed to be used on wet roads and on water surface.
  • Page 45 A2: The IP rating of CT420S is IP54, which has the ability of dust and splash proof, but it cannot be used in rainy days and water. Q3: Can the CT420S handle all heavy loads? A3: The CT420S has a rated load of 420KG. If the cargo exceeds 420KG, it will cause damage to the CT420S.
  • Page 46 Q8：CT420S lithium battery cannot be charged. A8：Check if the fuse of the CT420S lithium battery is broken. If it is broken, replace it with a new one. Check whether the charger and its fuse are normal or not. During normal charging, the charger displays two red lights.
  • Page 47 Table 1 shows the categories of various fault warnings:...
  • Page 50 The carton part uses a high-strength carton that can bear a weight of 500KG. The CT420S can only be stored in a way that the carton is stacked on the pallet. The CT420S box can bear two layers of stacking.
  • Page 51 5.2 Basic size of packaging box Unit: mm...

  • Page 52: Warranty And Responsibility

    6 Warranty and responsibility 6.1 Warranty The warranty period of the product is 12 months. Any damage caused by the following reasons is not covered by the warranty: Damage caused by overload work;  Damage caused by incorrect operation  Damage caused by violence ...
  • Page 53 Dismantling damage caused by a third- party.  Damage caused by  The following parts are not covered by the warranty.
  • Page 54 Inappropriate equipment operation  Repair, dismantling or other operations of the equipment without  authorization Operation manual is not followed  For the installation of special accessories for CT420S  Deliberately dismantle the configuration of CT420S ...
  • Page 55 Operation under overload conditions  Operation under low battery capacity  *If the contents of this specification are changed because improving product quality or upgrading technical parameters, we will not give notice. For the latest product information, please contact the supplier...
  • Page 57 +86-760-28207258 info@xsto.net Floor 1, Building C, 555 Plant. Ma’an Cun Rd, Cuiheng New District, Zhongshan City, Guangdong, China...
  • Page 58 +86-760-28207258 info@xsto.net Floor 1, Building C, 555 Plant. Ma’an Cun Rd, Cuiheng New District, Zhongshan City, Guangdong, China...