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Related Manuals for FARMTECH FORTIS 2200
Summary of Contents for FARMTECH FORTIS 2200
- Page 1 User Manual Universal push-off trailer / Manure spreader FORTIS 2200, FORTIS 3000...
- Page 2 In the context of technological development, Farmtech d.o.o. reserves the right to make changes at any time or without any specific notice on the product described or in these instructions.
- Page 3 User manual | FORTIS | R0 Farmtech d.o.o. SAFETY NOTICE The author and the publisher are not liable for Pressurised hydraulic and air systems: any physical damage or personal injury Before performing maintenance resulting from failure to comply with these...
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Page 4: Table Of Contents
Farmtech d.o.o. User manual | FORTIS | R0 TABLE OF CONTENTS PRODUCT WARRANTY ......................... 7 SAFETY INSTRUCTIONS ....................... 8 FORTIS P .. 8 BOUT THE AFETY NSTRUCTIONS FOR THE RAILER ANURE PREADER Content Overview ........................8 1.1. User Roles ..........................8 1.2. - Page 5 User manual | FORTIS | R0 Farmtech d.o.o. 3.15. Steering Axle with Electronic Power Steering ..............40 3.16. Transport ..........................46 Safety Devices ........................47 3.17. Trailer Box / Transport Mechanism ..................50 3.19. 3.19.1. Increments of the Box ........................50 Hydraulic Installation ......................
- Page 6 Farmtech d.o.o. User manual | FORTIS | R0 Dear Customer, Thank you for the trust you have shown in us. This user manual will familiarise you with the technical details and help you with the operation and maintenance of the FORTIS universal push-off trailer / manure spreader. It will also alert you to any potential dangers that may occur.
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Page 7: Product Warranty
To this end, the form "Transmittal Minutes and Warranty Card" shall be completed in triplicate. The seller and the buyer then sign the form. One signed copy of the document is sent to Farmtech d.o.o., one copy of the document remains with the seller and one copy goes to the buyer. -
Page 8: Safety Instructions
The responsibility of the users to understand and follow the provisions lies with the operator. Chapter B summarizes the safety concept of Farmtech d.o.o. for push-off trailer / manure spreader. The manufacturer's general safety instructions are binding because they ensure the safe use of the push-off trailer. -
Page 9: The Role Of The Operator
User manual | FORTIS | R0 Farmtech d.o.o. 1.2.1. The Role of the Operator The role of the operator describes the buyer or manager. The operator is responsible for the professional use of the trailer / spreader, coaching (educating and instructing) the user and the maintenance worker, and for the perfect condition of the FORTIS universal push-off trailer / manure spreader. -
Page 10: The Role Of The Maintenance Worker
Farmtech d.o.o. User manual | FORTIS | R0 1.2.3. The Role of the Maintenance Worker The role of the maintenance worker depicts a specialist, authorized by the operator, to perform repairs and maintenance work on the FORTIS push-off trailer / spreader. The... -
Page 11: Description Of All Pictograms Used
User manual | FORTIS | R0 Farmtech d.o.o. 1.3.1. Description of all Pictograms Used Do not open the protective Read the user manual before devices while the engine is using the trailer. running! Do not stay in the area of the... - Page 12 Farmtech d.o.o. User manual | FORTIS | R0 Driving on the machine (trailer Before removing box, platform or ladder) is uncoupling the device from the forbidden! vehicle, it must be secured with a safety jam! Secure lifting cylinder with locking device before getting Close shields and guards prior in hazardous area.
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Page 13: Safety Concept - Separation Of Responsibility
User manual | FORTIS | R0 Farmtech d.o.o. 2. Safety Concept – Separation of Responsibility As already mentioned, the safety concept of the company Farmtech d.o.o. determines three roles: The role of the operator Operator The role of the user... -
Page 14: Improper Use
User manual | FORTIS | R0 2.2. Improper Use To prevent accidents, Farmtech d.o.o. especially prohibits spreading of materials with solid particles, where the diameter is greater than 100 mm. The manufacturer does not accept warranty for damages and repairs to the spreader that were caused by inappropriate materials present during spreading. -
Page 15: Dangers - How To Identify Them In A Timely Manner And Prevent Them Properly
User manual | FORTIS | R0 Farmtech d.o.o. 3. Training the staff: the FORTIS universal push-off trailer / manure spreader can only be used, maintained and serviced by authorised, properly trained and experienced personnel. The staff must be particularly educated on the potential hazards that may arise. -
Page 16: Safety In Use
Farmtech d.o.o. User manual | FORTIS | R0 These are explained in three sections: Danger (warning or ban) Safety measures of the manufacturer User safety measures (requirement) 3.1. Safety in Use We assume that you are aware that none of the four participants (manufacturer, operator, user and maintenance provider) alone can provide 100% safe use of FORTIS universal push-off trailer / manure spreader. -
Page 17: The Most Important Dangers When Using The Fortis Push-Off Trailer
User manual | FORTIS | R0 Farmtech d.o.o. 3.2. The Most Important Dangers when Using the FORTIS Push-off Trailer We expect the users to get to know potential dangers or study them in order to be able to handle the universal push-off trailer / manure spreader at any time! 3.2.1. -
Page 18: Unsuitable Psychophysical Condition Of The User
Farmtech d.o.o. User manual | FORTIS | R0 Security measure Safety signs on the trailer / spreader and manufacturer's instructions contained in the various instructions for use. Introduction to safe use of FORTIS push-off trailer / manure spreader, mandatory operator instructions, legal regulations in case of accidents. -
Page 19: Injuring Others During Maintenance Work
User manual | FORTIS | R0 Farmtech d.o.o. MANDATORY! Only use the trailer / spreader if it is in perfect condition. Disturbances and faults must be repaired immediately. Danger Devices that are not safe to use or not properly maintained pose a hazard for the user, for others and for the environment. -
Page 20: Protection During Maintenance Works
Farmtech d.o.o. User manual | FORTIS | R0 Haste and hurry can cause danger! 3.2.6. Protection during Maintenance Works WARNING! Risk of injury during maintenance and cleaning. PROHIBITION! It is prohibited to stay in the trailer / spreader! Danger There is a high risk of injury during the maintenance and cleaning of the FORTIS push-off trailer / manure spreader. -
Page 21: Less Than 3 People In The Area Of Danger
User manual | FORTIS | R0 Farmtech d.o.o. Maintenance worker: Before unscrewing, release the high-pressure systems until the pressure drops. Use only original spare parts or spare parts that ensure the same level of safety as the original ones. Tip! Components, spare parts and auxiliary equipment have been specifically designed for these trailers and operating devices on the trailer, so we would like to point out that auxiliary equipment and spare parts which were not supplied by the manufacturer, were not tested on the trailer itself. -
Page 22: Instructions For Use
The dimensions of the trailer box for FORTIS 2200 are 7.00 x 2.22 m, and for FORTIS 3000 9.00 x 2.22 m. With the height of the side walls at 1.50 and increments 0.50 m it gives the trailer FORTIS... -
Page 23: Moving The Trailer Push-Off Wall
2. Purpose of Use of the FORTIS Universal Push-off Trailer as Spreader The FORTIS 2200 and FORTIS 3000 universal push-off trailers with a spreading unit are designed for spreading all types of stable manure, poultry manure, lime, sludge, compost and sediment from treatment plants. -
Page 24: Drive Of The Universal Spreading Unit
Farmtech d.o.o. User manual | FORTIS | R0 Figure 4: universal (horizontal) spreading unit Figure 5: standard (vertical) spreading unit 2.1. Drive of the Universal Spreading Unit The universal spreading unit is driven from the tractor via a system of drive and cardan shafts to the combined divide gear. -
Page 25: Dosing Roller Drive
User manual | FORTIS | R0 Farmtech d.o.o. Freilauf clutch Nocken clutch Angle driving Angle driving gear gear Angle driving gear Inductive sensor Nocken + Freilauf clutch Nocken + Freilauf clutch Inductive sensor Figure 7: Spreading unit drive 2.2. Dosing Roller Drive The dosing rollers are driven via a safety clutch ("Nocken"... -
Page 26: Moving The Push-Off Wall
Farmtech d.o.o. User manual | FORTIS | R0 2.4. Moving the Push-off Wall In the case of an installed spreading unit, control of the push-off wall is carried out via the control panel. In the case of a mounted ensilage hydraulic door, the push-off wall is controlled via controls from the tractor, which ensures faster movement of the push-off wall. - Page 27 User manual | FORTIS | R0 Farmtech d.o.o. Description of the function switches: In automatic mode, there are three functions to choose from. (2.1) By pressing ON I, the operating speed of the push-off wall is switched on at the standard speed.
- Page 28 Farmtech d.o.o. User manual | FORTIS | R0 By activating the function switch (7) the parking jack lowers or raises. Shows the actual conveyor belt speed – m / min. The meanings of the screen alerts displayed: LCD screen ACCU – is displayed if a communication error has occurred.
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Page 29: Safety At Standstill
User manual | FORTIS | R0 Farmtech d.o.o. Number of hydraulic pipes for the operation of a trailer with a manure spreader: Hydraulic block – 2 pipes (orange lifting rod with + symbol): - raising and lowering the slide gate cover, ... -
Page 30: Connecting Supply Pipes Between The Tractor And Spreader
Farmtech d.o.o. User manual | FORTIS | R0 Connect the hydraulic pipes according to the label and the assembly instructions on the front of the trailer / spreader. The electrical cord for the lighting fixtures must be connected to the tractor. Check whether ... -
Page 31: Uncoupling The Trailer / Spreader From The Towing Vehicle
you are using a high-pressure cleaner, please follow the "Cleaning instructions" on the trailer itself and in the user manual, Check whether the worn or damaged parts need to be replaced with new FARMTECH original spare parts, Thoroughly lubricate the trailer / spreader on all lubricating points, restart it and let it run for ... -
Page 32: Brakes
Farmtech d.o.o. User manual | FORTIS | R0 3.8. Brakes 3.8.1. Air Brakes The air brake hoses must be connected to the intended hitches on the towing vehicle. First connect the yellow and then the red connector head. The connector heads must be locked in securely. -
Page 33: Hydraulic Brakes
User manual | FORTIS | R0 Farmtech d.o.o. The air outlet valve (two-line system) enables moving the uncoupled trailer (with air brakes). 3.8.2. Hydraulic Brakes In the case of a hydraulic braking system, the tractor must also be equipped with a hydraulic brake line for the trailer / spreader. -
Page 34: Wheels And Tyres
Farmtech d.o.o. User manual | FORTIS | R0 3.9. Wheels and Tyres To ensure safe use, wheels and tyres must be checked regularly. Make sure that the correct and equal pressure is applied in all tyres. The correct pressure ... - Page 35 User manual | FORTIS | R0 Farmtech d.o.o. CAL – calibration mode. The range is set in the control system. The height calibration function can only be performed when the trailer is stationary! Mode of operation: Automatic mode (AUTO) When the towing vehicle is restarted (the voltage is switched on via the ignition lock), the position of the cylinders is checked.
- Page 36 Farmtech d.o.o. User manual | FORTIS | R0 If a flashing warning light indicates a fault code, the steering of the valves is completely deactivated for safety reasons (see section Table for fault types and reaction). In order to stop displaying the type of fault, the ignition key must first be switched off and on again after a minimum of 3 seconds.
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Page 37: Steering Axle
User manual | FORTIS | R0 Farmtech d.o.o. All outputs are Timeout Timeout when starting position. switched („Niveau“) inactive; 3.12. Steering Axle The steering axle has two movable consoles that can move around their axis. This feature can significantly reduce the wear of tyres, improve the movability of the trailer / spreader and reduce the forces influencing the chassis and wheels. -
Page 38: Steering Axle With Mechanical Power Steering
Farmtech d.o.o. User manual | FORTIS | R0 3.14. Steering Axle with Mechanical Power Steering Use of power steering axles In the case of forced axle steering, any movement of the towing vehicle in the selected direction is transmitted through the connecting elements to the individual axle of the trailer. This has many advantages, including the fact that the axles are controlled even when reversing. - Page 39 User manual | FORTIS | R0 Farmtech d.o.o. The length of the steering cylinder varies according to the steering angle of the towing vehicle. The impulses of the steering cylinders on the coupling are transmitted to the steering cylinder, which is attached to the axle of the trailer / spreader.
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Page 40: Steering Axle With Electronic Power Steering
Farmtech d.o.o. User manual | FORTIS | R0 The push-off trailer can only be used with closed stop valves (horizontal lever position)! Make sure that all wheels are aligned before use. If this is not the case, they must be must aligned before use. - Page 41 User manual | FORTIS | R0 Farmtech d.o.o. System description (example: tridem chassis) Central processing unit Steering cylinder Angle encoder on the coupling Hydraulic pump Proportional hydraulic unit Control panel Safety angle reader on the steering axle Driving speed sensor...
- Page 42 Farmtech d.o.o. User manual | FORTIS | R0 Description of steering functions and use The basic variant of the electronic-hydraulic axle steering does not include the steering terminal. The program "road" is set in relation to the driving speed and the steering angle of the axle.
- Page 43 User manual | FORTIS | R0 Farmtech d.o.o. Display and switch functions Control terminal Switch function Steering mode road (driving on the road). Steering mode field (driving on the field). Steering mode field (driving on the field with all-wheel tracking).
- Page 44 Farmtech d.o.o. User manual | FORTIS | R0 The error message is displayed in the form of an error code at the individual steering position. The displayed warning is also accompanied by a sound signal. Steering functions in the service mode Longer pressing the function switch triggers a change in operation.
- Page 45 User manual | FORTIS | R0 Farmtech d.o.o. as well as The "manual steering" program is the same as the "all-wheel tracking" program, with the Manual steering Field possibility of manual steering! The system no longer operates according to the angle sensor on the coupling.
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Page 46: Transport
Farmtech d.o.o. User manual | FORTIS | R0 3.16. Transport When driving on public roads, the general valid road traffic regulations of the country are in force. These regulations must be followed. Before each use of the FORTIS trailer / spreader, the driver should perform a minor ... -
Page 47: Safety Devices
User manual | FORTIS | R0 Farmtech d.o.o. Machines with a slide gate cover unit: the slide gate cover unit needs to be lowered completely and closed while driving on the road. When driving with an opened slide gate cover unit during spreading keep in mind that total ... - Page 48 Farmtech d.o.o. User manual | FORTIS | R0 Chains driving spreadrollers Protective covers protect the chains. The covers can be opened only when the trailer / spreader is at standstill. The trailer with a spreading unit may not operate, if the protective covers are not fully closed.
- Page 49 User manual | FORTIS | R0 Farmtech d.o.o. All works related to reducing or increasing the pressure in the gas accumulator or changing the gas must be performed by a qualified service technician! 3.18. Sensor Positions on the Spreading Units Spreading units of the push-off trailer/spreader are equipped with sensors.
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Page 50: Trailer Box / Transport Mechanism
Farmtech d.o.o. User manual | FORTIS | R0 3.19. Trailer Box / Transport Mechanism Accessing the trailer / spreader box is prohibited as long as the trailer / spreader is in operation. Before entering the trailer box, the transport mechanism drive, and the spreading unit drive ... -
Page 51: Load-Sensing
User manual | FORTIS | R0 Farmtech d.o.o. When searching for damage to the installation protective equipment needs to be used. When the fluid under high pressure pours out, it can penetrate the skin and cause severe injury and infection. Contact your doctor immediately in the event of any injury. -
Page 52: Pto Shaft/ Drive
Farmtech d.o.o. User manual | FORTIS | R0 The system screw (1) must be tightened to the limit: Towing vehicles with closed (constant pressure or load sensing) hydraulic system (for further details, refer to the user manual of the towing vehicle manufacturer). -
Page 53: Hydraulic Slide Gate Cover
User manual | FORTIS | R0 Farmtech d.o.o. Before switching on the PTO shaft, make sure that the direction of rotation of the towing vehicle PTO shaft corresponds to the direction of rotation of the spreading unit. Never turn on the PTO shaft when the engine of the towing vehicle is shut off. -
Page 54: Maintenance
Farmtech d.o.o. User manual | FORTIS | R0 hydraulically. Hydraulic cylinders that need to be connected to the hydraulic system of the towing vehicle before use open and close the protective doors. No persons should be in the immediate vicinity of the hydraulic protective doors... - Page 55 User manual | FORTIS | R0 Farmtech d.o.o. Failure to comply with the cleaning instructions cannot be the subject of a claim! CAUTION! We advise against cleaning parts where the bearings and hydraulic components are located with a high-pressure cleaner! During high-pressure washing, there is a possibility of damage to the colour of the trailer / spreader.
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Page 56: Maintenance Of Electrical Installation
Farmtech d.o.o. User manual | FORTIS | R0 All repairs, maintenance and cleaning are carried out only when the towing vehicle is switched off and the ignition key is pulled out. It is advisable that the trailer / spreader is appropriately uncoupled from the towing vehicle and secured against movement. -
Page 57: Setting/Adjusting The Sensors
User manual | FORTIS | R0 Farmtech d.o.o. 4.1.3. Setting/Adjusting the Sensors The distance between the transmitter (2) and the sensor (1) must be "a" = 2 mm. Setting /adjusting: Loosen the nuts (3) on both sides of the sensor, ... -
Page 58: Maintenance Of Air Brakes
Farmtech d.o.o. User manual | FORTIS | R0 Adjustment of brakes with slack adjusters To eliminate the clearance in a system with adjustable slack adjusters, the clearance between the brake lining and the brake drum with the screw on the slack adjuster itself must be set. Lift the axle of the spreader from the surface and secure it against moving and tipping over. -
Page 59: Maintenance Of Tyres
User manual | FORTIS | R0 Farmtech d.o.o. pressure of 130-140 bar. If oil is leaking at the coupling points (coupling head, installation connections and brake cylinder), the error must be eliminated immediately. 4.1.7. Maintenance of Tyres It is very important for the driver to have enough knowledge of the characteristics of the tyres on the trailer / spreader. -
Page 60: Maintenance Of Hydraulic Suspension
Farmtech d.o.o. User manual | FORTIS | R0 Once a year, it is necessary to: check the clearance between the bearing sleeves of the equaliser (1), in case of worn bearings, they must be replaced immediately, check the equalisers (3) and the clamping into the spring carrier (4) (wear of the spring ... -
Page 61: Maintenance Of Hydraulic Installation
User manual | FORTIS | R0 Farmtech d.o.o. All parts must be inspected every 200 operating hours. If they are worn or damaged, they need to be replaced immediately! Prior to maintenance, the system (steering) must be disconnected from the power supply! 4.1.10. - Page 62 Farmtech d.o.o. User manual | FORTIS | R0 Oil change (conveyor belt driving gear): Loosen the drain screws (1). Release the oil into a suitable container. Tighten the drain screws (1). Pour the oil through the fill point (3) to the ...
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Page 63: Changing The Oil Filter
User manual | FORTIS | R0 Farmtech d.o.o. 4.1.12. Changing the Oil Filter There is a mechanical indicator on the oil filter (A), which shows its contamination. In the event of contamination or the need to change the filter, a red LED light is illuminated on the control panel. In case of maximum contamination (B), the filter must be replaced immediately! 4.1.13. - Page 64 Farmtech d.o.o. User manual | FORTIS | R0 Axle bearings Clearance control of the bearings Check the clearance control of the bearings: after the first 1000 km, before intensively using the trailer, every 6 months or 25,000 km.
- Page 65 User manual | FORTIS | R0 Farmtech d.o.o. For adjustment of wheel bearings, it is necessary to: remove the hub cap (11), remove the split pin (9) from the crown nut (8), tighten the crown nut (8) with the corresponding torque wrench (150 Nm) or if using a plain ...
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Page 66: Maintenance And Adjusting The Steering Axle
Farmtech d.o.o. User manual | FORTIS | R0 Before reinstalling the bearings, lightly lubricate the seating of the bearing and assemble all the related components in the opposite order of dismantling, Fill bearings, spaces between the bearing and the wheel hub and the hub cap, (depending ... -
Page 67: Lubrication
User manual | FORTIS | R0 Farmtech d.o.o. Untighten the screw (6) on the adjustment nut (4), Set clearance using the adjustment nut (4), Tighten the screw (6) and reinstall the protective cover (3). Steering console Console clamping... -
Page 68: Maintenance And Adjustment Of Transmission Chains On The Dosing Rollers
Farmtech d.o.o. User manual | FORTIS | R0 Spread limiting hatch grease nipple 1 x a year Ca or Li grease Dosing door guidance directly 1 x a year Ca or Li grease Lifting cylinders joints grease nipple 1 x a year Ca or Li grease If the trailer / spreader is used in difficult conditions (water, dust, sand, heat, etc.), lubrication needs... -
Page 69: Noise Level
User manual | FORTIS | R0 Farmtech d.o.o. equally tensioned, but not too tight. The tensioning range of chains with tensioner is minimally 126 mm and maximally 133 mm. The tensioners are located on the front of the trailer / spreader. - Page 70 Density Material Permitted loading volume (m Permitted loading height (m) (kg/m Trailer / Type FORTIS 2200 FORTIS 3000 FORTIS 2200 FORTIS 3000 35/35* 45/45* 2,00/2,00* 2,00/2,00...
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Page 71: Regulating The Spreading Quantity
User manual | FORTIS | R0 Farmtech d.o.o. 23,1/24,6* 33,8/35,4* 1,48/1,58* 1,70/1,77* Barley 27,3/29,1* 40/42* 1,75/1,87* 2,00/2,00 20,0/21,3* 29,3/30,7* 1,28/1,37* 1,47/1,54* Potatoes 22/23,5* 32,3/33,8* 1,41/1,51* 1,62/1,70* 23,1/24,6* 33,8/35,4* 1,48/1,58* 1,70/1,77* Wood pellets * Lower coupling Table 1: Load 5.2. Regulating the Spreading Quantity... -
Page 72: Adjusting The Spreading Blades
Farmtech d.o.o. User manual | FORTIS | R0 Manure spreading pattern– standard spreading unit Manure spreading pattern – universal spreading unit 5.3. Adjusting the Spreading Blades By adjusting the spreading blades on the spreading plates of the universal spreading unit, you can influence the spreading pattern of the transverse distribution of the material. -
Page 73: Adjusting The Limiting Flap
User manual | FORTIS | R0 Farmtech d.o.o. Driving direction Screw Spreading blade Adjusting holes Rotating direction 5.4. Adjusting the Limiting Flap The push-off trailer with a spreading unit can be additionally equipped with limiting spreading flaps on the universal spreading unit. With moving the flap up or down (independently the left or right side of the spreading plates), you can influence the spreading pattern and adjust the optimum spread of the material. -
Page 74: Switching On The Spreading Unit
Farmtech d.o.o. User manual | FORTIS | R0 Figure 22: Direction valve to switch the operating side 5.5. Switching on the Spreading Unit Controlling the trailer / spreader must be executed from the towing vehicle! Do not access or climb onto the trailer / spreader when the aggregates are in operation! Persons or animals are not allowed to be in the working area of the trailer. -
Page 75: Blockage Of The Spreading Unit Due To Foreign Matter
User manual | FORTIS | R0 Farmtech d.o.o. 1. When the trailer box is empty, flip the switch for moving the push-off wall on the control panel to the manual reverse movement. This way the push-off wall moves to its initial position. -
Page 76: Electric Central Lubrication
Farmtech d.o.o. User manual | FORTIS | R0 6.2. Electric Central Lubrication The operation and management of electric central lubrication is explained in the supplement to the supplier's instructions for this system. 7. Critical Situation 7.1. Towing Vehicle Malfunction / Towing In the event of a failure of the towing vehicle, it is strictly prohibited to tow the vehicle coupled with a FORTIS universal push-off trailer / manure spreader. -
Page 77: Disposing The Trailer / Spreader (Parts) No Longer Suitable For Use
Required traction force for the smooth operation for: FORTIS 2200 – 120 kW / 163 KS and more. FORTIS 3000 – 147 kW / 200 KS and more. - Page 78 Farmtech d.o.o. User manual | FORTIS | R0 NOTES Farmtech d.o.o. Industrijska ulica 7 SI-9240 Ljutomer Slovenia Tel.: 02 584 91 00 Fax: 02 584 91 01 E-mail: info@farmtech.eu Web: www.farmtech.eu EN-FRT_R0_NZU_0000_19-11 © 2019 Farmtech d.o.o. All Rights reserved.