OPTIONAL PROCEDURES – FILM CANISTERS, ALTERNATE MOTOR 1, & NON-ADHESIVE PROPELLER MOUNTING
Assembly of Subsystem Two
Unit
2
Tools and Materials Needed
Tools
Eye Protection (Always Worn)
Hand Drill or Drill Press
5/64" Drill Bit
1¼" Drill Bit (Forstner Preferred)
Small Electric Skillet
Metal Cup for Melting Wax
Pliers
Wire Stripper
Flush Wire-Cutting Pliers
Locking Long-Nose Pliers
Permanent Ink Marking Pen
Ruler and Scissors
Soldering Iron and Solder
#2 Phillips Screwdriver
Fine Sandpaper or Steel Wool
Time Needed to Complete Unit 2
Total Construction Time:
Unit 2 usually requires at least 6 to 7 hours to complete. More time should be
allowed for if potting thrusters for a large number of ROVs.
Typical Allocation of Class Periods:
For standard class periods of approximately 50 minutes each, including any
necessary clean-up time, plan for at least seven periods to complete this unit.
2 periods to test, mark, and wrap the motors for potting.
2 periods to solder wires to the motors and prepare thruster housings.
1 period to pot the motors (several periods for a large number of ROVs).
2 periods to mount the propellers onto the motor shafts (more for many
ROVs, with shared tools) and attach the thrusters and tether cable.
SeaPerch ROV Construction Manual – Version 2010-04NW
The Thrusters
~40' (12 m) Tether Cable (CAT 3, 5, 5e, or 6)
3
Plastic Vials or Film Canisters, with Caps
3
12 Volt DC motors
3
Propellers
3/8" Long Pieces of 1/8" Styrene Tubing
3
~½
Wax Bowl Ring, and Petroleum Jelly
1" (2.5 cm) Butyl Rubber Tape
24" (61 cm) #22 Stranded Hook-Up Wire, Red
24" (61 cm) #22 Stranded Hook-Up Wire, Black
1
12 Volt Battery
8" (20 cm) or Longer Wood Block (2x4",
1
"2x6", or "4x4")
Electrical Tape
Rubbing Alcohol, Water, Paper Towels
6" or 8" Tie Wraps (Zip Ties)
5
2.0-2
Materials
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