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Body and Yoke Press
WARNING
Read and understand these instructions
before operating or servicing these machines.
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
An LSG Company
831 South First Street, P.O. Box 32270
Louisville, KY 40232-2270
Phone: (502) 587-1292
Sales Fax: (502) 585-3625
Service/Parts Fax: (502) 681-1275
Combination
Sleever, Bosom,
www.cissellmfg.com
CSBBYMV
CAB438C
CAB438C
Part No. AJ0975
March 2004
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Summary of Contents for Cissell CAB438C
- Page 1 (If this machine changes ownership, this manual must accompany machine.) An LSG Company 831 South First Street, P.O. Box 32270 Louisville, KY 40232-2270 Phone: (502) 587-1292 Sales Fax: (502) 585-3625 Service/Parts Fax: (502) 681-1275 Combination www.cissellmfg.com CSBBYMV CAB438C CAB438C Part No. AJ0975 March 2004...
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Page 3: Table Of Contents
Table of Contents © Copyright 2004, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. AJ0975 ©... - Page 4 Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT AJ0975...
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Page 5: Safety Information
Explanation of Safety Messages Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine. - Page 6 Safety Information 9. Use press only for its intended purpose, finishing garments. 10. ALWAYS disconnect the press from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord. 11. Install the press according to the INSTALLATION INSTRUCTIONS.
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Page 7: Operation
Front View of CSBBYMV Left End Guard Sleeve Extender Arms Buck Mirror Safety Bars Water Spray Gun Electrical Box AJ0975 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation Sleeve Blower Heat Exchanger, Buck Air Bags Heat Exchanger, Sleeves Electrical Control Panel Front Head... -
Page 8: Rear View Of Csbbymv
Operation Rear View of CSBBYMV 9, 10 Exhaust Muffler Rear Head Left End Guard Air Intake Filters Steam Solenoid Valve, Sleeves Steam Condensate Tank, Sleeves © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Blower, Buck Air Bags Steam Inlet OSHA Approved Shut-Off Valve at Air Inlet Air Inlet, Filter, Regulator and Lubricator... -
Page 9: Operating Controls And Indicators
Operating Controls and Indicators AJ0975 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT CAB89N CAB89N Figure 3 Operation SEE DETAIL ABOVE CAB698N CAB698N... - Page 10 Operation Operating Controls and Indicators Refer to Figure 3. Controls or Indicators Stops electrical service to blowers, timers, and heat exchanger. 1. Red stop button Determines pressing cyle time. 2. Cycle timer control knob 3. Steam timer control Determines the length of sleeve steaming time. Normally set at knob 5 seconds.
- Page 11 Controls or Indicators 15. Sleeve extender Clamp cuffs and extend sleeves outward for high quality finish. rods 16. Collar clamp Holds shirt collar in place on buck (refer to item 10). Exhausts entire air system except air to collar clamp air cylinder. Stops 17.
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Page 12: Resetting Air Circuit
Operation Resetting Air Circuit The air circuit must be reset before press can be used. Resetting is required if: Press has been shut down. Any safety bar or red emergency stop button has been activated. Gauge indicates 0 air pressure. To reset air to press: Move buck to dressing position by hand. -
Page 13: Operating Instructions
Operating Instructions These instructions will provide the best shirt pressing quality and prolong padding life. Pre-Operating Services Perform the following services daily before using the press: 1. Check condition of buck padding and air bags. Replace if: Cover is scorched or torn. Air bags have holes. -
Page 14: Post-Operating Services
Operation Post-Operating Services Perform the following services after the final operation of the day or anytime press will be idle for an extended period of time: 1. Turn off steam to buck sleeve openings by pressing the steam Timer Selector switch to the off position. -
Page 15: Csbbymv Operation Sequence
CSBBYMV Operation Sequence Single Operator. Refer to Figure 4. A typical single operator shirt station consists of: One CSBBYMV sleeve, bosom, body and yoke press One collar and cuff press (CUCC) One collar post One damp box To increase operator productivity (with less fatigue) position the items listed above as shown in Figure 4. -
Page 16: Buck Dressing Instructions
Operation Buck Dressing Instructions The steps listed below outline the procedure for dressing a shirt on the buck. 1. Grasp shirt by neck band with label side facing you. Turn to buck and swing the right arm of shirt over the buck (at the same time you are guiding the left side so the buck fills shirt armhole). - Page 17 6. Grasp one sleeve with gusset facing you. Overlap gusset of cuff as if you are going to button cuff so that air does not escape gusset. The sleeve end is now closed (do not button). Refer to Figure 9. Figure 9 7.
- Page 18 Operation 8. Press the left foot pedal to extend the sleeves and turn the buck vacuum on. 9. Notice a natural “A” at shirt’s placket. The gap at the bottom is related to shirt size. The larger shirts will have a smaller gap. Refer to Figure 13. CORRECT WRONG WRONG...
- Page 19 13. Spray with water gun if necessary. Refer to Figure 15. Figure 15 14. If necessary, move your hand in an upward direction over the pocket to remove any air trapped inside. Refer to Figure 16. Figure 16 NOTE: Only excessive wrinkles must be removed by operator.
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Page 20: Operating Tips
Operation 18. Using your left hand, grasp the left sleeve just next to the yoke. Pull the shirt to your left and off the buck. As the right side of shirt clears the buck, position the fingers of your right hand so they catch the left side of shirt and slide to the right of the yoke. -
Page 21: Padding
Padding Padding is very important to garment quality. Air bags which are worn or made from improper material cannot give good results. Bag and cover assemblies purchased from different suppliers can affect shirt quality. Thirty ounce (30 oz.) flannel padding (manufactured from reprocessed nylon) is originally provided with the press. -
Page 22: Quality Troubleshooting
Operation Quality Troubleshooting Refer to Figure 20. Trouble Probable Cause Damp patches 1. Cycle time too short. on sleeve 2. Boiler pressure too low. (item 1) 3. Faulty trap or check valve in steam return line from condensate tank. 4. Steam supply coming from bottom of header, no riser. - Page 23 Trouble Probable Cause Rough dry damp 1. Pressing cycle too short. patches on sides 2. Shirt moisture retention is over 50%. (item 3) 3. Shirt moisture retention is under 40%. 4. Improper air bags installed on buck. 5. Operator is over-spraying garment. 6.
- Page 24 Operation Trouble Probable Cause Middle pleat is 1. Holes in air bag do not allow air bags to fill too long out shirt. (extends down 2. Collapsed hoses in blower system restrict entire back of airflow to air bags. shirt) (item 6) 3.
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Page 25: Maintenance
General This section contains information and instructions required to perform periodic inspections and lubricate the press. Shutdowns due to unscheduled maintenance can be avoided or minimized by: performing periodic inspections as described performing lubrication services at the time intervals specified in these instructions. The following are recommended precautions that service personnel must understand and apply when performing general periodic maintenance tasks. -
Page 26: Periodic Inspections
Maintenance Periodic Inspections Timer Intervals Daily or as required Weekly Every 2 weeks Monthly Every 6 months © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT Operation or Inspection Visually inspect the air intake filters. Visually inspect intake air screen. NOTE: Do not operate blowers unless air filters are installed. -
Page 27: Cleaning Air Filter
Cleaning Air Filter Air filters remove foreign matter and condensate from supply air as it passes through filter. The frequency at which the filter baffle plate and filter element should be cleaned depends upon the amount of condensate and foreign matter in the supply air. The condensate level should not raise above the baffle. -
Page 28: Lubrication
Maintenance Lubrication WARNING To avoid possible serious injury: • ALWAYS close air supply line shut-off valve AND lock-out air service BEFORE performing lubrication services. Monthly Lubrication Refer to Figure 21, Figure 22 and Table 4 for lubrication points. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT W437 APPLICATION OF SYMBOL APPLICATION OF SYMBOL... - Page 29 Maintenance APPLICATION OF SYMBOL HI-TEMP LUBRICANT ISO VG 32 GRADE OIL CAB94N Figure 22 AJ0975 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
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Page 30: Monthly Lubrication
Maintenance Monthly Lubrication Refer to Figure 21 and Figure 22. Lubrication Type of Lubricant Point (A) Sleeve expander ISO VG 32 grade oil rod cylinders (B) Collar block Ajax hi-temp lubricant Disconnect air line from collar block at base of buck. Dispense 4 C) Buck indexing ISO VG 32 grade oil cylinder... -
Page 31: Filling Air Line Lubricator
Filling Air Line Lubricator IMPORTANT: To avoid o-ring leaks at the top of the bowl, do not remove bowl. Fill through the oil fill hole. Refer to item 2, Figure 23. When oil level falls below 1/4 full, refill the bowl to 3/4 full (oil level approximately 1/2 inch [12.7 mm] from top) with SAE 10 weight non detergent oil (refer to ). - Page 32 Maintenance Notes AJ0975 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
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