Related Manuals for AETNAGROUP ROBOPAC STARBOX 50
Summary of Contents for AETNAGROUP ROBOPAC STARBOX 50
- Page 1 StarBOX 50 StarBOX 65 serial n° GB USE AND MAINTENANCE MANUAL “tranSlatiOn Of the OriGinal inStructiOnS” cartOn erectinG machine Instructions manual code 3709300424 0/0615 English Edition...
- Page 3 EC DECLARATION OF CONFORMITY (Annex IIA DIR. 2006/42/EC) Robopac S.p.A. Via Fabrizio da Montebello, 81 - 47892 Gualdicciolo Republic of San Marino DECLARES THAT THE MACHINE IS IN CONFORMITY WITH DIRECTIVES European Parliament and Council Directive 2006/42/EC dated May 17, 2006 European Parliament and Council Directive 2004/108/EC dated December 15, 2004 European Parliament and Council Directive 2006/95/EC dated December 12, 2006 Reference to harmonised standards and relevant annexes, in applicable points:...
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Page 5: Table Of Contents
SUMMAry General infOrmatiOn infOrmatiOn On adjuStmentS 1.1. PUrPoSE of ThE MANUAL ....... 3 5.1. rECoMMENDATIoNS for ADjUSTMENTS ......... 33 1.2. MANUfACTUrEr AND MAChINE IDENTIfICATIoN .......... 4 5.2. EjECTor STokE ADjUSTMENT....34 1.3. TErMS AND DEfINITIoNS ......5 5.3. ADjUSTINg ThE ChAIN for MovINg ThE fLAP-CLoSINg ShEETS .... - Page 6 SUMMAry Page deliberately empty - 2 - - 2 - English English...
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Page 7: General Information
Chapter gENErAL INforMATIoN 1.1. purpOSe Of the manual – The manual is an integral part of the machine and is aimed to provide the operator the instructions for use in order to prevent and reduce the risks that arise from man-machine interface. the information have been written by the manufacturer into italian (the original language) in full compliance with the professional writing principles and the regulations in forc e. -
Page 8: Manufacturer And Machine Identification
Chapter 1 gENErAL INforMATIoN 1.2. manufacturer and machine identificatiOn The illustrated identification plate is applied directly on the machine. It contains references and indispensable operating safety indications. a) Machine model. B) Machine’s serial number. c) year of manufacture. d) Power supply voltage. e) Power supply frequency. -
Page 9: Terms And Definitions
Chapter 1 gENErAL INforMATIoN 1.3. termS and definitiOnS Some recurring terms found within the manual are described in order to provide a more complete image of their meanings ‒ routine maintenance: group of functions necessary to maintain suitable machine operations and efficiency. -
Page 10: Modes Of Requesting For Assistance
Via faBriZiO da mOnteBellO, 81 47892 acquaViVa GualdicciOlO, repuBBlica S. marinO (rSm) phone: 0549 (international ++378) 910511 fax: 0549/908549 - 905946 http://www.aetnagroup.com 1.5. attached dOcumentatiOn The machine is provided with the documentation listed below, in the absence of a different trade agreement. -
Page 11: Safety Information
Chapter SAfETy INforMATIoN 2.1. General Safety precautiOnS – ‒ Carefully read the “Instructions for use” specified in the manual and those applied directly to the machine. It is important to dedicate a little time to read the “Instructions for use” in order to minimise the risks and avoid unpleasant accidents. –... -
Page 12: Safety Warnings For Handling And Installation
Chapter 2 SAfETy INforMATIoN 2.2. Safety WarninGS fOr handlinG and inStallatiOn – The personnel authorised to handle the machine (loading and unloading) must possess particular expertise in the field of intervention. – Handle (load and unload) the machine according to the instructions affixed directly to the machine, to the package and those in the user manual. - Page 13 Chapter 2 SAfETy INforMATIoN ‒ The operator must test the machine and check, through a general test, that the machine can be commissioned without any risk for the operator. ‒ Dismantle all the packaging components in compliance with the standards in force in the country of installation. non compliance with the instructions given may cause risks for safety and health of the persons and economic damages.
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Page 14: Safety Warnings For Use And Operation
Chapter 2 SAfETy INforMATIoN 2.3. Safety WarninGS fOr uSe and OperatiOn – The operator must be trained and possess the proper knowledge required to carry out the specific tasks and must meet the conditions required for the safe use of the machine. –... -
Page 15: Safety Warnings Related To Incorrect Use
Chapter 2 SAfETy INforMATIoN 2.4. Safety WarninGS related tO incOrrect uSe incorrect use that can be reasonably expected – The predictable incorrect use consists of: “the use of the machine different from the indications given in the manual, that may stem from the easily predictable human behaviour”. - Page 16 Chapter 2 SAfETy INforMATIoN – The operator must be capable of reading and understanding the user manual and must easily identify the safety signs. – Make sure the machine is oNLy used by adequately trained, documented and authorized operators. The employer must draw up the documentation of the specific training carried out by the operators in order to exhibit it in case of litigation.
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Page 17: Safety Warnings On Residual Risks
Chapter 2 SAfETy INforMATIoN 2.5. Safety WarninGS On reSidual riSkS when designing and building the machine, the manufacturer has paid particular attention to the residual risks that may affect the safety and health of the operators. The residual risks are: “all the risks that persists although all safety solutions have been applied and integrated during machine design”. -
Page 18: Safety Warnings For Regulations And Maintenance
Chapter 2 SAfETy INforMATIoN 2.6. Safety WarninGS fOr reGulatiOnS and maintenance – Keep the machinery in maximum efficiency condition and perform all the scheduled maintenance operations provided for by the manufacturer. Proper maintenance will provide the best performance, a longer life span and constant compliance with safety requirements. -
Page 19: Information And Safety Signals
Chapter 2 SAfETy INforMATIoN 2.7. infOrmatiOn and Safety SiGnalS The figure indicates the position of the safety and information signs affixed to the machine. For each sign is specified the relative description: a) information sign Indicates the possible adjustments of the machine. B) information sign Indicates the points for lifting with a hook device. -
Page 20: Surrounding Areas
Chapter 2 SAfETy INforMATIoN 2.8. SurrOundinG areaS The illustration depicts the perimeter work areas of the machine. a) operator’s working area B) box exit zone. c) Sorrounding area min. 1000 1000 min. 1000 1000 min. 1000 1000 - 16 - - 16 - English English... -
Page 21: Technical Information
Chapter TEChNICAL INforMATIoN 3.1. machine General deScriptiOn – STArboX 50 / 65 is a semi-automatic machine that folds the four bottom flaps of the carton box. – The machine consists of a frame on which the operator leans the carton and on which the bottom flaps of the box are closed. –... - Page 22 Chapter 3 TEChNICAL INforMATIoN The figure shows, as a reference only, the machine models and the tablesshow the data and the main specifications. main parts a) Base B) ejector: Once the four lower flaps are closed, it pushes the box towards the machine downstream.
- Page 23 Chapter 3 TEChNICAL INforMATIoN According to the different operating requirements, this machine can be supplied in different models and configurations. – Starbox 50: to erect boxes wide up to 500 mm and long up to 650 mm – Starbox 65: to erect boxes wide up to 650 mm and long up to 800 mm.
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Page 24: Description Of The Operation Cycle
Chapter 3 TEChNICAL INforMATIoN 3.2. deScriptiOn Of the OperatiOn cycle 1. withdraw a carton from the hopper and, keeping it horizontally, let the rear flap lean on the tilted table. when pressing the rear flap on the tilted table, the box contemporaneously begins to rotate so that the top flap leans on the work table. - Page 25 Chapter 3 TEChNICAL INforMATIoN 4. At this point, according to the position of the operating selector, there are two types of cycles. – manual cycle The box remains blocked allowing the operator facilitated filling. once the filling operation is finished, press the “unload” button”...
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Page 26: Safety Device Descriptions
Chapter 3 TEChNICAL INforMATIoN 3.3. Safety deVice deScriptiOnS The figure shows the positioning of the devices on board of the machine. china. a) main electrical knife switch (with padlock): to activate and deactivate the power supply. It comes with a padlock to prevent unauthorised personnel from activating the power supply. -
Page 27: Description Of Accessories On Request
Chapter 3 TEChNICAL INforMATIoN 3.4. deScriptiOn Of acceSSOrieS On requeSt To enhance the performance and to increase the versatility of the machine, the manufacturer furnishes the accessories listed below. a) product outfeed roller conveyor: Can be connected to the downstream machine, usually a taping machine. -
Page 28: Technical Specifications
Chapter 3 TEChNICAL INforMATIoN 3.5. technical SpecificatiOnS The figure and table specify the dimensional characteristics and technicaldata of the machine. table 3.1.: Machine dimensions Machine model (mm) (mm) (mm) (mm) (mm) (mm) (mm) Star BOX 50 1740 Star BOX 65 1890 table 3.2.: Product size. - Page 29 Chapter 3 TEChNICAL INforMATIoN table 3.3.: Machine technical specifications Description Description STAR BOX 50 STAR BOX 65 Air consumption (Nl/cycle) operating pressure 6 ± 1 bar 6 ± 1 bar Total weight 115 kg 120 kg - 25 - English...
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Page 30: Noise Level
Chapter 3 TEChNICAL INforMATIoN 3.6. nOiSe leVel The noise levels were measured in compliance with the: – ISo 4871 – ISo 11201 important the noise level can vary according to the type of adhesive tape used. Surface sound pressure level (lpf)= 68,2 dB Sound power level (lwa)=84,5 dB caution Warning... -
Page 31: Information On Handling And Installation Operations
Chapter INforMATIoN oN hANDLINg AND INSTALLATIoN oPErATIoNS 4.1. recOmmendatiOnS fOr handlinG and lOadinG – Before performing any operation, the authorised operator must make sure that he/she understood the “instructions for use”. – Carefully read the “Instructions for use” specified in the manual and those applied directly to the machine and/or the package. -
Page 32: Transport And Handling
Chapter 4 INforMATIoN oN hANDLINg AND INSTALLATIoN oPErATIoNS 4.3. tranSpOrt and handlinG Transport, also according to the destination, can be performed by different vehicles. The diagram represents the most popular solutions. During transport, with the purpose to transport vehicles avoid sudden movements, adequately anchor the machinery to the means of transportation. -
Page 33: Machine Installation
Chapter 4 INforMATIoN oN hANDLINg AND INSTALLATIoN oPErATIoNS 4.4. machine inStallatiOn following are the steps to be taken to install dismantled parts. Proceed as indicated 1. Lift the machine (See 4.3. “transport and handling”). 2. If the machine is equipped with swivel wheels (f), screw them onto the feet. - Page 34 Chapter 4 INforMATIoN oN hANDLINg AND INSTALLATIoN oPErATIoNS 5. operate screws (e) to move feet (d) and level the machine. 6. remove the lifting bars (m). important conserve the bars for the consequent lifting of machine. 7. If machine is supplied with casters, block them.
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Page 35: Installation Of Roller Conveyor
Chapter 4 INforMATIoN oN hANDLINg AND INSTALLATIoN oPErATIoNS 4.5. inStallatiOn Of rOller cOnVeyOr In the case of a former equipped with idle roller conveyor, use this roller on the taping machine set after the former. block it to the machine with proper bars. -
Page 36: Pneumatic Connections
Chapter 4 INforMATIoN oN hANDLINg AND INSTALLATIoN oPErATIoNS 4.7. pneumatic cOnnectiOnS Proceed as indicated. – Insert a flexible tube on the end of the rubber fitting and fasten it with a metallic screw clamp (a). – Check that the valve (B) is in the “OPEN”... -
Page 37: Information On Adjustments
Chapter INforMATIoN oN ADjUSTMENTS 5.1. recOmmendatiOnS fOr adjuStmentS – Before performing any operation, the authorised operator must make sure that he/she understood the “instructions for use”. – Before carrying out any intervention, activate all the safety de- vices provided, stop the machine and assess if any residual energy is still present. -
Page 38: Ejector Stoke Adjustment
Chapter 5 INforMATIoN oN ADjUSTMENTS 5.2. ejectOr StOke adjuStment Ejector’s position is adjustable by lifting knob (a) and moving the ejector (B) in the different positions; these positions depend from the box’s length. caution Warning in the event the former is used without an idle roller, do not use the last holes (f) on the sheet in order to avoid operating problems. -
Page 39: Adjusting The Chain For Moving The Flap-Closing Sheets
Chapter 5 INforMATIoN oN ADjUSTMENTS 5.3. adjuStinG the chain fOr mOVinG the flap-clOSinG SheetS Proceed as indicated. 1. Deactivate the main pneumatic cut-off switch to put the machine in safety conditions. 2. Dismantle the fixed protections (d). 3. Loosen the nuts (e). 4. -
Page 40: About The Use
Chapter AboUT ThE USE 6.1. recOmmendatiOnS fOr OperatiOn and uSe – Before performing any operation, the operator must make sure that he/she understood the “instructions for use”. – When using the machine for the first time, the operator must read the manual and identify the controls and simulate some operations, especially the start-up and shutdown. -
Page 41: Description Devices And Pneumatic Controls
Chapter 6 AboUT ThE USE 6.2. deScriptiOn deViceS and pneumatic cOntrOlS a) Outfeed start button Press to activate outfeed and allow box exit. B) cycle selector Select the operating mode. Automatic cycle Manual cycle c) emergency button with button on, the two sheet steel flap folders return to the start position and the ejector returns to the initial stroke. -
Page 42: Switching The Machine On And Off
Chapter 6 AboUT ThE USE 6.3. SWitchinG the machine On and Off Proceed as indicated. rotate main inlet (1) on i to power pneumatic circuit. – – rotate main inlet on 0 to close pneumatic circuit and stop machine, eventually locking the inlet. 6.4. -
Page 43: Maintenance Information
Chapter MAINTENANCE INforMATIoN 7.1. maintenance inStructiOnS ‒ a good maintenance will allow for a longer working life and constant compliance with the safety requirements. ‒ Before performing any operation, the authorised operator must make sure that he/she understood the “instructions for use”. ‒... -
Page 44: Maintenance Period Table
Chapter 7 MAINTENANCE INforMATIoN 7.2. maintenance periOd taBle important Keep the machinery in maximum efficiency condition and perform all the scheduled maintenance operations provided for by the manufacturer. proper maintenance will provide the best performance, a longer life span and constant compliance with safety requirements table 7.1.: Maintenance period Type of Frequency... -
Page 45: Lubrication Point Diagram
Chapter 7 MAINTENANCE INforMATIoN 7.3. luBricatiOn pOint diaGram The following diagram shows the main components and the frequency of the lubrication interventions. 200 h Symbol and Description Smear with grease. keep to the recommended lubrication frequency to get top machine performances and a longer operating life. -
Page 46: Lubricants Table
Chapter 7 MAINTENANCE INforMATIoN 7.4. luBricantS taBle table 7.2.: Lubricant specifications. Type of lubricant Name Parts to be lubricated 23°C a 50°C - 320 CST a 40°C MELLANA oIL 320 IP SPArTAN EP 320 ESSo bLASIA 320 AgIP gear motor MobILgEAr 632 MobIL oMALA EP 320 ShELL ENErgoL gr-XP 320 bP... -
Page 47: Condensate Discharge
Chapter 7 MAINTENANCE INforMATIoN 7.5. cOndenSate diScharGe Proceed as indicated. – Close the tap (a) and control the level of condensation in the container (B). – Push the valve (c) up until all condensation is removed. 15c009012 7.6. cleaninG the air filter Proceed as indicated. -
Page 48: Troubleshooting
Chapter TroUbLEShooTINg 8.1. trOuBleS – cauSeS – remedieS The troubleshooting table lists the problems, the possible causes and solutions. table 8.1.: List of problems. Problem Cause Remedy The main drawbacks are principally breakage or malfunction of have an expert technician check, related to the some of the pneumatic pneumatic components. -
Page 49: Spare Parts Replacement Information
Chapter SPArE PArTS rEPLACEMENT INforMATIoN 9.1. recOmmendatiOnS fOr replacinG partS – Before performing any operation, the authorised operator must make sure that he/she understood the “instructions for use”. – carry out the interventions with all the safety devices enabled and wear the dpi provided. –... -
Page 50: Replacing The Chain For Moving The Flap-Closing Sheets
Chapter 9 SPArE PArTS rEPLACEMENT INforMATIoN 9.2. replacinG the chain fOr mOVinG the flap-clOSinG SheetS Proceed as indicated. 1. Deactivate the main pneumatic cut-off switch to stop the machine safely. 2. Dismantle the fixed protections (d). 3. Unscrew the nuts to loosen chains completely. -
Page 51: List Of The Recommended Spare Parts
Chapter 9 SPArE PArTS rEPLACEMENT INforMATIoN 9.3. liSt Of the recOmmended Spare partS List of the spare parts of easy wear and of which it would be necessary to have available to avoid long operation stops of the machine. for ordering, contact your local Dealer and refer to the spare parts catalogue. -
Page 52: Enclosed Documentation
Chapter 10 ENCLoSED DoCUMENTATIoN 10.1. Warranty cOnditiOnS roboPAC S.p.A. pledges, within the limits described herein, to replace or repair, at no charge, the parts that become defective during the 12 (twelve) months following the date indicated on the company’s shipping documents. -
Page 53: Pneumatic System
Chapter 10 ENCLoSED DoCUMENTATIoN 10.2. pneumatic SyStem - 49 - English... - Page 54 Chapter 10 ENCLoSED DoCUMENTATIoN a) Toggle valve. B) Unidirectional flux regulator. c) Automatic end stop. d) Selector valve. e) Unidirectional flux regulator. f) Monostable valve. G) Monostable valve. h) roller end stop. Monostable valve. l) Monostable valve. m) Cylinder. n) Cylinder. O) Cylinder.
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