Gear Assembly; Upright Assembly - RUSTGO 139 Instruction And Safety Manual

UNCRATING
Inspect all crates or packages for damages. Report any damage or breakage to the delivering carrier. Break banding and
remove all parts from the deck of main platform. Break the banding securing platform to base skit and remove platform.
Remove all remaining parts from skid base.

GEAR ASSEMBLY

Install tires & rims on hubs (brakes are preinstalled).
The axles & corresponding tongues are stamped FRONT & REAR. Couple FRONT & REAR axles assemblies together with 2-
1/2" reach pipe. Using 2 ½"x4" bolts w/square washers on the top & bottom of reach pipe, secure with ½" locknuts. Attach
corresponding FRONT & REAR tongues to hairpins using 5/8"x4-1/2" bolts & locknuts.
MODEL 139 ONLY—ATTACHMENT OF COUNTER WEIGHTS
COUNTER WEIGHTS: MODEL 139
Bold 2 weights per axle onto gear in
pre-drilled holes on right side of
axles. Place counterweight w/angle
iron on top as shown.
IF APPLICABLE: Bolt intermediate
level carrying bracket (Part #192-129)
to angle iron as shown with
3/8"x2-1/4" bolts. Intermediate
level is then pinned to brackets using
3/8" safety pins. Tighten counterweight
bolts at this time.
Main 2'x20' Platform
Install Instruction Manual tube. Install toe boards. Toe board installation diagram is with toe boards. Five ¼"x1-3/8" safety pins are
used to secure removable guardrails.

UPRIGHT ASSEMBLY

Sheaves are preinstalled.
1. Mount winch to upright 2-3/8"x1-1/2" bolts, thick washers, lock washers, and locknuts as shown in drawings. (This makes
two additional stops for the Intermediate Level).
2. Slide lift arm into upright from the lower end that pins to axle. Attach cable to lift arm using cable clevis.
3. Thread cable from lift arm up the inside of upright channel, over sheave and back down to winch and secure. DO NOT run
cable through channel on backside of upright. DO NOT thread cable through chain link eye located above winch on Model
195. Install hairpin clip in holes above sheave to keep cable on sheave. DO NOT attach 6ft upright extensions at this time.
4. Attach adjusting arms to uprights with 5/8"x2-1/2" bolts, locknuts & reducer bushings. Spinner wheel should be located at
the winch end of the upright. May be preassembled on Model 139.
UNCRATING & BASIC ASSEMBLE OF UNIT
MANUAL 2010 March
9