Born to drive machines; 200 v class three-phase input 0.1 to 15 kw; 200 v class single-phase input 0.1 to 2.2 kw; 400 v class three-phase input 0.4 to 15 kw (53 pages)
Summary of Contents for Omron SYSDRIVE 3G3FV CE Series
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Cat. No. I520-E1-1 INSTALLATION MANUAL SYSDRIVE 3G3FV-j-CE/3G3HV-j-CE (EC Directives Models) AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : info@audin.fr...
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You should assume that anything not described in this manual is not possible. 2. Although care has been given in documenting the product, please contact your OMRON representative if you have any suggestions on improving this manual. 3. The product contains potentially dangerous parts under the cover. Do not attempt to open the cover under any circumstances.
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OMRON Product References All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. The abbreviation “Ch,” which appears in some displays and on some OMRON products, of- ten means “word”...
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Warning Label A warning label is attached to the product as shown in the following illustration. Be sure to observe the precautionary items specified on the label. Warning label Contents of Warning Label AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : info@audin.fr...
Chapter 1 Introduction Function H SYSDRIVE 3G3FV-j-CE/3G3HV-j-CE (EC Directives) Inverter Models • SYSDRIVE Inverter models include the 3G3FV Series and 3G3HV Series that conform to the CE mark. • The maximum applied motor capacity ranges from 0.4 kW to 160 kW (18 models). D 3G3FV Series Voltage class Protective structure...
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Chapter 1 Introduction D 3G3HV Series Voltage class Protective structure Maximum applied motor capacity Model 200-V class NEMA1 type 0.4 kW 3G3HV-AB004-CE (single phase) 0.75 kW 3G3HV-AB007-CE 1.5 kW 3G3HV-AB015-CE 2.2 kW 3G3HV-AB022-CE 3.7 kW 3G3HV-AB037-CE 400-V class NEMA1 type 0.4 kW 3G3HV-A4004-CE (3-phase)
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Chapter 1 Introduction H Other Functions Although this manual describes the installation methods for conforming to the LVD and EMC Directives, it does not describe the standard functions of the Inverter. For details, please refer to the User’s Manual for each Series. •...
Chapter 1 Introduction Nomenclature H Panel Protection cover (top and bottom) Mounting hole Heat sink Digital Operator Front cover Terminals Front cover fixing bracket 3G3FV Series AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : info@audin.fr...
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Chapter 1 Introduction D Terminals (with Front Cover Removed) 3G3FV Series: 400-V Class Inverter with 3.7-kW Output Control circuit terminals Main circuit terminals 3G3HV Series: 400-V Class Inverter with 3.7-kW Output Control circuit terminals Main circuit terminals AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : info@audin.fr...
Chapter 2 Installation 2-1-2 Installation Conditions H Cautions and Warnings Do not install the Inverter near combustible objects. Otherwise, a fire may Caution occur. Do not install the Inverter in a place where it is exposed to dust or rubbish. Caution Otherwise, a fire may occur.
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Chapter 2 Installation H Installation Site • Install the Inverter under the following conditions. NEMA1 Type Ambient temperature for operation: –10°C to 40°C Humidity: 90% RH or less (no condensation) Open Chassis Type Ambient temperature for operation: –10°C to 45°C Humidity: 90% RH or less (no condensation) Note Remove the top and bottom covers when using the open chassis type of 15 kW or less.
Chapter 2 Installation Wiring H Cautions and Warnings WARNING Be sure that the power supply is turned OFF before wiring. Wait for at least one minute (three minutes for 30-kW or larger models) after turning off the power supply. Otherwise, an electric shock may occur. WARNING Wiring must be performed by authorized persons specialized in electrical work.
Chapter 2 Installation 2-2-1 Removing and Mounting the Front Cover Remove the front cover to wire the terminals. Remove the Digital Operator from the front cover before removing the front cover. For models of 15 kW or less (both 200-V and 400-V class), do not remove or mount the front cover without first removing the Digital Operator;...
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Chapter 2 Installation 2. While pressing the sides of the front cover, pull the front cover towards you. • Mounting the Front Cover Mount the front cover to the Inverter by taking in reverse order to the steps to remove the front cover after wiring the terminals.
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Chapter 2 Installation H Mounting the Digital Operator • Hook the Digital Operator on clicks A of the front cover in the arrow 1 direction as shown in the follow- ing illustration. • Press the Digital Operator in the arrow 2 direction until it snaps shut with clicks B. Clicks A Clicks B Note Do not remove or attach the Digital Operator or mount or remove the front cover using methods...
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Chapter 2 Installation 2-2-2 Terminals H 3G3FV Series D Terminal Block Configuration (400-V Class with 3.7-kW Output, CE Models) Control circuit terminals Main circuit terminals D Main Circuit Terminals Voltage class 400-V class A4004 to A4150 B4185 to B4450 B4550 to B416K Model 3G3FV- Maximum 0.4 to 15 kW...
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Chapter 2 Installation Note 1. These are the cooling fan power supply and control circuit power supply input terminals. Note 2. When 200 V is used, input 200 to 230 VAC from r – s200. When 400 V is used, input 380 to 460 VAC from r –...
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Chapter 2 Installation Symbol Name Function Signal level 0 to ±10 VDC, 0 Analog Multi-function analog output 1 Set by parameter H4-01. (Output frequen- cy: 0 to ±10 V/±100% frequency) output to 10 VDC, 2 mA max. Multi-function analog output 2 Set by parameter H4-01.
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Chapter 2 Installation D Main Circuit Terminals Voltage class 200-V class 400-V class AB004 to AB037 A4004 to A4150 B4185 to B416K Model 3G3HV- Maximum 0.4 to 3.7 kW 0.4 to 15 kW 18.5 to 160 kW applied motor capacity L (R) Power supply input terminals, single phase, 200...
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Chapter 2 Installation D Control Circuit Terminals for All 3G3HV-j-CE Models Symbol Name Function (see note) Signal level Forward run/Stop Stops at OFF. Photocoupler quence S2 24 VDC, 8 mA Multi-function input 1 (S2) Set by constant n035 (reverse run/stop). input Multi-function input 2 (S3) Set by constant n036 (external error a).
Chapter 2 Installation 2-2-3 Standard Connection Diagram H Main Circuit Terminal Connections D 3G3FV Model 3G3FV-A4004 to A4150 DC reactor (optional) Braking Resistor Unit (optional) 3-phase 400 VAC Shield Noise filter Shield Fuse Three-phase L1 (R) T1 (U) induction motor L2 (S) T2 (V) L3 (T)
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Chapter 2 Installation 3G3FV-B4550 to B416K Braking Resistor Unit (optional) Braking Unit (optional) 3-phase 400 VAC Shield Noise filter Fuse Shield Three-phase L1 (R) induction motor T1 (U) L2 (S) T2 (V) L3 (T) T3 (W) Note 1. The DC reactor is built in. Note 2.
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Chapter 2 Installation Note 1. Be sure to remove the short bar before connecting a DC reactor. Note 2. The R1 (L11)-R (1),S1 (L21)-S (L2), and T1(L31)-T(L3) terminals are short-circuited for ship- ping. General Notes Note 1. The Braking Unit and Braking Resistor Unit cannot be connected to the 3G3HV Inverters of 18.5 kW to 160 kW.
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Chapter 2 Installation D 3G3HV Model Forward run/stop Multi-function Multi-function analog contact input 1 output Multi-function contact input 2 Voltmeter Multi-function contact input 3 Multi-function analog Multi-function output common contact input 4 Multi-function contact input 5 Multi-function contact Sequence input common output 1 (NO) Multi-function contact output 1 (NC)
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Chapter 2 Installation D When Using a NPN Transistor (Open Collector) for Control Signals (See note) 36/SP 35/SS 11/SC 1/S1 Forward/stop Note Numeric characters indicate terminal numbers for the 3G3FV and alphanumeric characters indi- cate terminal numbers for the 3G3HV. 2-22 AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : info@audin.fr...
Chapter 2 Installation 2-2-4 Wiring Around the Main Circuit System reliability and noise resistance are affected by the wiring method used. There- fore, always follow the instructions given below when connecting the Inverter to periph- eral devices and other parts. H Wire Size and Round Solderless Terminal D Wire Sizes Model...
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Chapter 2 Installation Model Terminal Terminal Wire 3G3FV/3G3HV screw thickness -j-CE B4450 L1, L2, L3, L11, L21, L31, (–), (+)1, (+)2, (+)3, U, V, W 0.5 to 5.5 B4550 L1, L2, L3, L11, L21, L31, (–), (+)3, U, V, W 200, 0.5 to 5.5 60 ×...
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Chapter 2 Installation H Conformance to EMC Directives In order to conform to EMC Directives, the exclusive-use methods are required for noise filter applica- tion, cable shielding, and Inverter installation. The following provides an outline of the methods. The noise filter and the Inverter must be mounted on the same metal plate. The filter should be mounted as close to the Inverter as practical.
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Chapter 2 Installation D 3G3FV-A4004 to A4150, 3G3HV-A4004 to A4150 Installation of Noise Filter and Inverter Ground bonds (remove any paint.) Mains Filter Load Cable length: 40 cm max. Metal plate Ground bonds (remove any paint.) Motor cable: 20 m max. 2-27 AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : info@audin.fr...
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Chapter 2 Installation D 3G3FV-B4185 to B416K, 3G3HV-B4185 to B416K Installation of Noise Filter and Inverter Ground bonds (remove any paint.) Mains Filter Load Cable length: 40 cm max. Metal plate Ground bonds (remove any paint.) Motor cable: 20 m max. 2-28 AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : info@audin.fr...
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Chapter 2 Installation D 3G3HV-AB004 to AB037 Installation of Noise Filter and Inverter Ground bonds (remove any paint.) Mains Filter Load Cable length: 40 cm max. Metal plate Ground bonds (remove any paint.) Motor cable: 20 m max. 2-29 AUDIN - 8, avenue de la malle - 51370 Saint Brice Courcelles - Tel : 03.26.04.20.21 - Fax : 03.26.04.28.20 - Web : http: www.audin.fr - Email : info@audin.fr...
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Chapter 2 Installation H Conformance to Low-voltage Directives An input fuse is not provided with the SYSDRIVE Inverter. Make sure to connect the fuses between the AC main circuit power supply and Inverter input terminals L1, L2 and L3 to protect the input diode or cables.
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Chapter 2 Installation Input Fuse Selection Note Both input diodes and cables can be protected by selecting appropriate fuses shown in the follow- ing tables. D 400-V Class Inverter Fuse Max. Rated input Rated t max. Manufacturer Type 12-pulse applicable current (A) current input (see...
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Chapter 2 Installation H Wiring on the Input Side of Main Circuit D Installing a Molded-case Circuit Breaker Provide fuses recommended for each Inverter between the power supply and the power input terminals (L1, L2, and L3). It is recommended that a molded case circuit breaker (MCCB) that matches the Invert- er be provided between the power supply and the input terminals to facilitate easy operation and main- tenance.
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Chapter 2 Installation D Installing a Magnetic Contactor If the power supply for the main circuit is to be shut off because of the sequence, a magnetic contactor can be used instead of a molded-case circuit breaker. When a magnetic contactor is installed on the primary side of the main circuit to forcibly stop a load, however, the regenerative braking does not work and the load coasts to a stop.
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Chapter 2 Installation H Wiring on the Output Side of Main Circuit D Connecting the Terminal Block to the Load Connect output terminals T1 (U), T2 (V), and T3 (W) to motor lead wires T1 (U), T2 (V), and T3 (W), respectively.
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Chapter 2 Installation Induction Noise: Electromagnetic induction generates noise on the signal line, causing the controller to malfunction. Radio Noise: Electromagnetic waves from the Inverter and cables cause the broadcasting radio receiver to make noise. D Cable Length between Inverter and Motor If the cable between the Inverter and the motor is long, the high-frequency leakage current will increase, causing the Inverter output current to increase as well.
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Chapter 2 Installation H Ground Wiring • Connect the ground terminal to the supply neutral (neutral point of the input power supply). • Always use the ground terminal of the 200-V Inverter with a ground resistance of less than 100 Ω and that of the 400-V Inverter with a ground resistance of less than 10 Ω.
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Chapter 2 Installation H Countermeasures against Harmonics With the continuing development of electronics, the generation of harmonics from industrial machines has been causing problems recently. Refer to the following for the definition of harmonics (i.e., harmonic currents with voltages) and countermeasures against the generation of harmonics from the Inverter. D Harmonics (Harmonic Currents with Voltages) •...
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Chapter 2 Installation • Inverter The Inverter as well as normal electric machines has an input current containing harmonics because the Inverter converts AC into DC. The output current of the Inverter is comparatively high. Therefore, the ratio of harmonics in the output current of the Inverter is higher than that of any other electric machine.
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Chapter 2 Installation • Wiring Method With DC Reactor DC reactor (optional) 200 VAC (400 V) L1 (R) T1 (U) L2 (S) T2 (V) L3 (T) T3 (W) 3G3HV Note Be sure to remove the short bar on terminals +1 and +2 before connecting the DC reactor. With DC and AC Reactors DC reactor (optional)
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Chapter 2 Installation D Countermeasures with 12-pulse Rectification against Harmonics Generation (Only for 3G3HV Models Larger than 18.5 kW) • 12-pulse Rectification The 3G3HV-series Inverter with an output of 18.5 to 160 kW can employ 12-pulse rectification, which suppresses harmonics better than reactors. The 3G3HV-series Inverter with an output of 15 kW or less cannot employ 12-pulse rectification.
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Chapter 2 Installation • Input Transformers for 12-pulse Rectification Refer to the following table to select the input transformer for 12-pulse rectification. Refer to the mini- mum currents on the secondary winding side in the table when selecting two standard transformers used in combination for 12-pulse rectification.
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Chapter 2 Installation H Connecting the Braking Resistor Unit and Braking Unit • Connect the Braking Resistor Unit and Braking Unit to the Inverter as shown in the following diagrams. • For the 3G3FV, set L8-01 to “0” (i.e., no overheating protection of the braking resistor) and L3-04 to “0” (i.e., no decelerating stall prevention) before using the Inverter with the Braking Resistor Unit con- nected.
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Chapter 2 Installation D Connecting Braking Units in Parallel When connecting two or more Braking Units in parallel, use the wiring and connectors shown in the following diagram. There are connectors for selecting whether each Braking Unit is to be a Master or Slave.
Chapter 2 Installation 2-2-5 Wiring Control Circuit Terminals A control signal line must be 50 m maximum and separated from power lines. The fre- quency reference must be input to the Inverter through twisted-pair wires. H Wire Size and Round Solderless Terminals Use thick wires to prevent voltage drops if the wires are long.
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Chapter 2 Installation H Wiring Control Circuit Terminals D Wiring Method 1. Loosen the terminal screws with a thin-slotted screwdriver. 2. Insert the wires from underneath the terminal block. 3. Tighten the terminal screws firmly. Note 1. Always separate the control signal line from the main circuit cables and other power cables. Note 2.
Chapter 3 Specifications Inverter Specifications General Specifications for 3G3FV Inverters Model number A4004 A4007 A4015 A4022 A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K 3G3FV-j-CE Max. applicable motor capac- 0.75 18.5 ity (kW) Output characteristics Rated output capacity (kVA) Rated output current (A)
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Chapter 3 Specifications Protective Functions Model number A4004 A4007 A4015 A4022 A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K 3G3FV-j-CE Motor protection Protection by electronic thermal. Instantaneous overcurrent Stops at approx. 200% of rated output current. protection Overload protection Stops in one minute at approx.
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Chapter 3 Specifications General Specifications for 3G3HV Inverters D 200-V Class Model AB004 AB007 AB015 AB022 AB037 3G3HV-j-CE Maximum applica- 0.75 ble motor capacity (kW) Output characteristics Rated output capacity (kVA) Rated output 17.5 current (A) Maximum out- 3-phase, 200 to 230 VAC put voltage (V) (Corresponds to input voltage.) Maximum out-...
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Chapter 3 Specifications Control Characteristics Model AB004 AB007 AB015 AB022 AB037 A4004 A4007 A4015 A4022 A4037 A4055 A4075 A4110 A4150 B4185 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K 3G3HV-j-CE Power supply har- DC reactor connection possible. Built-in DC reactor monic counter- 12-phase rectification input measures...
Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. I520-E1-1 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.
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