TOTALINE P102-12 Installation, Operation And Maintenance Instructions

TOTALINE P102-12 Installation, Operation And Maintenance Instructions

Residential duct mount electronic air cleaner

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Part Numbers: P102-12, P102-14A, P102-14B, P102-20
IMPORTANT: Read entire instructions before install-
ing the air cleaner.
IF YOU NEED HELP call toll free: 1-800-267-8305
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,2
Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Power Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Air Proving Switch (APS) . . . . . . . . . . . . . . . . . . . . . . . . . 2
High Voltage Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Collecting Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Prefilters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Carbon Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electronic Air Cleaner Installation. . . . . . . . . . . . . . . . 2
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SYSTEM CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ozone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cell and Prefilter Cleaning . . . . . . . . . . . . . . . . . . . . . . . 5
Carbon Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Testing Air Proving Switch (APS). . . . . . . . . . . . . . . . . 5
Replacing Performance Light . . . . . . . . . . . . . . . . . . . . 6
Replacing a Power Board . . . . . . . . . . . . . . . . . . . . . . . . 6
Testing the 24-V Transformer. . . . . . . . . . . . . . . . . . . . . 6
Replacing the 24-V Transformer . . . . . . . . . . . . . . . . . . 7
Testing Voltage of Power Board . . . . . . . . . . . . . . . . . . 7
Testing Cell for Bad Contacts . . . . . . . . . . . . . . . . . . . . 8
Removing Power Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Removal of High Voltage Contact Tray. . . . . . . . . . . . 8
Replacing a Tungsten Ionizing Wire . . . . . . . . . . . . . . 9
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SAFETY CONSIDERATIONS

Read and follow manufacturer instructions carefully. Fol-
low all local electrical codes during installation. All wiring
must conform to local and national electrical codes. Improper
wiring or installation may damage air cleaner.
Recognize safety information. This is the safety alert sym-
bol
. When the safety alert symbol is present on equipment
or in the instruction manual, be alert to the potential for person-
al injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety alert symbol.
Manufacturer reserves the right to
discontinue, or change at any time,
specifications or designs without notice
and without incurring obligations.
INSTALLATION,
OPERATION, AND
MAINTENANCE
INSTRUCTIONS
REPLACEMENT COMPONENTS DIVISION
© CARRIER CORPORATION 2002 3/02
PRINTED IN U.S.A.
Residential Duct Mount
Electronic Air Cleaner
DANGER identifies the most serious hazards which will result
in severe personal injury or death. WARNING signifies a haz-
ard which could result in personal injury or death. CAUTION
is used to identify unsafe practices which would result in minor
personal injury or property damage.
Before beginning any installation or modification, be cer-
tain that the main line electrical disconnect switch is in the
OFF position. Electric shock could result. Tag disconnect
switch with suitable warning labels.
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform the basic maintenance
functions of cleaning and replacing filters. All other operations
should be performed by trained service personnel. When work-
ing on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves.

GENERAL

The electronic air cleaner is designed to remove atmospher-
ic and household dust, pollen, mold spores, bacteria, insecticide
dust, animal dander, coal dust, cooking smoke and grease, and
tobacco smoke particles down to 0.01 micron.
First the prefilter removes all large visible particles such as
lint or hair. Then the electronic air cleaner ionizes the particles
in the air (the particles are given a strong positive electrical
charge). The particles are then attracted to grounded plates and
collected. Pollutants are held onto the plates like a magnet until
cleaning when they are washed away. Optional carbon filter(s)
then remove the odors from the air.
The electronic air cleaner is available in 4 different models
and 3 different airflow capacities: 1200, 1400, and 2000 cfm.
See Table 1. The electronic air cleaner is adaptable to all
residential forced air furnace or cooling systems. It must be
installed in the return air duct, as close to the blower compart-
ment as possible. This location provides the most even airflow
across the collecting cells and allows the electronic air cleaner
to keep the system motor and blower clean.
Regular maintenance (cleaning of cells and filters) is
required by the home owner.

COMPONENTS

See Fig. 1 for a description of the electronic air cleaner.

Cabinet -

The cabinet is constructed of heavy gage galva-
nized steel. Holes are provided in the cabinet for easy mounting
in the ductwork or air-handling equipment. See Fig. 2 for cabi-
net dimensions.
LITERATURE NUMBER P102-2SI
REPLACES: EAC-50SI
CATALOG NUMBER 570-476

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Summary of Contents for TOTALINE P102-12

  • Page 1: Table Of Contents

    OPERATION, AND Electronic Air Cleaner MAINTENANCE INSTRUCTIONS Part Numbers: P102-12, P102-14A, P102-14B, P102-20 DANGER identifies the most serious hazards which will result IMPORTANT: Read entire instructions before install- in severe personal injury or death. WARNING signifies a haz- ing the air cleaner.
  • Page 2: Power Box

    Table 1 — Specifications PART NUMBER P102-12 P102-14A P102-14B P102-20 < 2400 ft < 3000 ft 2400-3000 ft > 3000 ft House Size Area < 222.96 m < 278.70 m 222.96-278.70 m > 278.70 m up to 1200 CFM up to 1400 CFM...
  • Page 3 HANDLE AIR PROVING SWITCH PREFILTERS CARBON FILTERS AIR FLOW ACCESS DOOR LEFT TO RIGHT RIGHT TO LEFT COLLECTOR CELLS 7 1/2" DIMENSIONS — in. (mm) UNIT P102-12 (530) (435) (590) (335) (530) (30) (605) (60) P102-14A (530) (435) (660) (610)
  • Page 4: Wiring

    16x25, the 618 power board is used. Only the HV1 nected together. output terminal of the power board is used. 6300-6600 VDC ON CONTACTS Fig. 4 — Electronic Air Cleaner Wiring — P102-12 and P102-14A Units PERFORMANCE LIGHT (NORMALLY ON)
  • Page 5: System Check

    SYSTEM CHECK detergent is recommended.) Allow detergent to run down both sides of plates and ionizing wires. Let stand Perform the following system check before operation. for 5 minutes. 1. Make sure all electronic air filter components are in 3. 3. Rinse cells with hot water (maximum 120 F [49 C]). place and that access door is closed.
  • Page 6: Replacing An Air Proving Switch (Aps)

    2. Disconnect wiring from the LED, HV1, and 120 VAC er. Perform the following procedure to replace the APS: power board terminals (P102-12 and P102-14A) or 1. Disconnect wiring from terminals 1, 2, 3, and 4 on the LED, HV1, HV2, and 24 v terminals (P102-14B and APS.
  • Page 7: Replacing The 24-V Transformer

    PROBE Table 2 — Power Board Voltage Settings MAXIMUM VOLTAGES MAXIMUM VOLTAGE ON UNIT ON PLATES (K VDC) IONIZER (K VDC) P102-12, 6.2 - 6.5 (HV1) 6.2 - 6.5 (HV1) P102-14A P102-14B, 4.8 - 5.2 (HV1) 7.2 - 7.8 (HV2) P102-20 TESTING VOLTAGE AT CELL —...
  • Page 8: Testing Cell For Bad Contacts

    5. Wait until the voltage stabilizes then take a reading. 3. Press safety interlock switch to start electronic air Adjust the HV ADV potentiometer until the voltage cleaner. There should be an initial snap when the plates reading matches the voltage in Table 2. If the voltage are shorted, then no sound.
  • Page 9: Replacing A Tungsten Ionizing Wire

    Replacing a Tungsten Ionizing Wire — Replace- SPRING IONIZING ment wires are cut to the correct length and have eyelets at each end for easy replacement. To replace an ionizing wire, perform the following procedure: 1. Turn off power to electronic air cleaner. 2.
  • Page 10: Troubleshooting

    TROUBLESHOOTING Refer to Table 3 for troubleshooting information. Table 3 — Troubleshooting PROBLEM PROBABLE CAUSE REMEDY Unit does not function correctly. Fan is not on. Turn furnace fan on. Power light and performance Wiring improperly connected. Check wiring. indicator light are off. Defective power switch.
  • Page 11 ELECTRONIC AIR CLEANER LIMITED FIVE-YEAR WARRANTY FIVE-YEAR WARRANTY — This CARRIER CORPORATION product is warranted to be free from defects in material and workmanship under normal use and maintenance for a period of five years from the date of original installation.
  • Page 12 Your Assurance of Quality ALL Totaline products are backed by Carrier Corporation, the world’s largest manufacturer of air conditioning, heating, and refrigeration products. Manufacturer reserves the right to REPLACEMENT COMPONENTS DIVISION LITERATURE NUMBER P102-2SI discontinue, or change at any time, ©...

This manual is also suitable for:

P102-14aP102-14bP102-20

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