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Product Manual
Part Number: KS-105
Revision: 1.1
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Copyright Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com
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Summary of Contents for Controls KS-105
- Page 1 Product Manual Part Number: KS-105 Revision: 1.1 ______________________________________________________________________________________________________________________________________ Copyright Controls, Inc. P.O. Box 368 • Sharon Center, OH 44274 Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS PANEL OVERVIEW ....................2 PANEL COMPONENTS ..................3 INSTALLATION ..................... 4 PRODUCT IDENTIFICATION ................5 PANEL OPERATION ....................6 LAMP OPERATION ....................7 ENGINE HARNESS CONNECTOR ................. 8 INTERNAL CONNECTOR ..................9 CIRCUIT OPERATION ..................10 PANEL DIMENSIONS ..................12 SPECIFICATION .................... -
Page 3: Panel Overview
PANEL OVERVIEW Integrated Panel & Bracket Compact One Pieces Design Powder Coated Steel Welded Corners for Support and Minimized Vibration Mounts Directly into Engine Mounting Foot Potted Electronics Module Operating Range 5.5 VDC to 36 VDC ... -
Page 4: Panel Components
PANEL COMPONENTS INSIDE KS Series Microprocessor Platform Hour Meter Powder Coated Steel Case Mounting Screws High Intensity Indication Lamps Engine Harness Connector Mounting Bolts & Spacers Mounting Screws Switch... -
Page 5: Installation
INSTALLATION The KS-105 installs into the engine mounting bracket via four bolts, spacers and a plug and play connector. Installation Procedure Control Panel Mounted Inside Bracket 1) Turn Power Off 2) Insert unit into bracket 3) Install four screws 4) Plug in connector... -
Page 6: Product Identification
PRODUCT IDENTIFICATION Every panel has a product label that provides the part number and individual serial number for identification. -
Page 7: Panel Operation
PANEL OPERATION The KS-105 provides manual start and stop with a key switch. The key switch is an independently water tight component with a simple plug and play connector. The individual keys are provided with a rubber boot to protect the key and key switch. -
Page 8: Lamp Operation
LAMP OPERATION The KS-105 comes with five high intensity LEDs lamps. Hour Meter Displays engine run hours. Oil Pressure Lamp Oil pressure lamp turns ON when the oil pressure switch is “closed” indicating a low oil pressure condition (after initial 10 second bypass period on engine start). -
Page 9: Engine Harness Connector
ENGINE HARNESS CONNECTOR The KS-105 provides a plug and play connector to the Yanmar engine harness. Pre-Heat Interval Select A loose wire with a bullet connector provides connectivity for the Pre-Heat Interval Selection. Panel Ratings: The KS Panel is rated at 3 Amp Maximum ... -
Page 10: Internal Connector
INTERNAL CONNECTOR The KS-105 provides a plug and play connector to the KS Series microprocessor electronics module. 794824-1 Connector 1-1586359-6 Wire Seal 1-1586362-6 Connector Seal 794831-1 Terminals... -
Page 11: Circuit Operation
CIRCUIT OPERATION (for 12VDC battery system) A detailed description of each KS-105 circuit is provided to address both operational and troubleshooting questions. Controls Inc technical assistance is also available by calling 330.239.4345 and asking to speak with a technician. (Please have the product part number and serial number available.) - Page 12 Crank Position Input KS-105 key switch position detect Pos 2 to Switch Pre-Heat Position Input KS-105 pre-heat key switch position detect Pos 3 to A to W16 Battery Positive (B+) 12VDC power supply for panel from B+ terminal on battery...
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Page 13: Panel Dimensions
DIMENSIONS... -
Page 14: Specification
SPECIFICATIONS... -
Page 15: Replacement Components
REPLACEMENT COMPONENTS Replacement components are listed below. Please contact Controls Inc for details.
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I have a BATEMAN 15 KW generator with a Yanmar engine. It has a CONTROLS INC KS-105 panel that needs replaced. I have talked with BATEMAN,YANMAR and CONTROLS INC. each one tells me to call the other I need my machine running. It seems to me that CONTROLS INC should try to help me with this, but they are the least helpful'