Lennox EL296DFV Series Unit Information page 67

16 - Mark and disconnect any remaining wiring to
heating compartment components. Disengage
strain relief bushing and pull wiring and bushing
through the hole in the blower deck.
17 - Remove the primary limit from the vestibule pnel.
18 - Remove two screws from the front cabinet flange
at the blower deck. Spread cabinet sides slightly to
allow clearance for removal of heat exchanger.
19 - Remove screws along vestibule sides which secure
vestibule panel and heat exchanger assembly to
cabinet. Remove two screws from blower rail which
secure top heat exchanger flange. Remove heat
exchanger from furnace cabinet.
20 - Back wash heat exchanger with soapy water
solution or steam. If steam is used it must be below
275°F (135°C) .
21 - Thoroughly rinse and drain the heat exchanger.
Soap solutions can be corrosive. Take care to rinse
entire assembly.
22 - Reinstall heat exchanger into cabinet making sure
that the clamshells of the heat exchanger assembly
are engaged properly into the support bracket on
the blower deck. Remove the indoor blower to view
this area through the blower opening.
23 - Re-secure the supporting screws along the vestibule
sides and top to the cabinet.
24 - Reinstall cabinet screws on front flange at blower
deck.
25 - Reinstall the primary limit on the vestibule panel.
26 - Route heating component wiring through hole in
blower deck and reinsert strain relief bushing.
27 - Reinstall electrical junction box.
28 - Reinstall exhaust and air intake pipe seal plate.
Reinstall exhaust and air intake pipes and tighten
clamps on pipe seal plate.
29 - Reinstall the cold end header box.
30 - Reinstall the combustion air inducer. Reconnect the
combustion air inducer to the wire harness.
31 - Reinstall pressure switch assembly and reconnect
pressure switch wiring.
32 - Carefully connect combustion air pressure switch
tubing from pressure switches to proper ports on
cold end header collector box.
33 - Reinstall condensate trap.
34 - Secure burner box assembly to vestibule panel
using four existing screws. Make sure burners line
up in center of burner ports.
35 - Reconnect exhaust piping and exhaust drain tubing.
36 - Reconnect flame roll-out switch wires.
37 - Reconnect sensor wire and reconnect 2-pin plug
from ignitor.
38 - Reinstall gas valve manifold assembly. Reconnect
gas supply line to gas valve.
39 - Reinstall burner box cover if equipped.
40 - Reconnect plug to gas valve.
41 - Replace the blower compartment access panel.
42 - Follow lighting instructions on unit nameplate to
light and operate furnace for 5 minutes to ensure
the furnace is operating properly.
43 - Check all piping connections, factory and field, for
gas leaks. Use a leak detecting solution or other
preferred means.
44 - Replace access panel.
Some soaps used for leak detection are corrosive
to certain metals. Carefully rinse piping thoroughly
after leak test has been completed. Do not use
matches, candles, flame or other sources of ignition
to check for gas leaks.
Cleaning the Burner Assembly (if needed)
1 - Turn off electrical and gas power supplies to furnace.
Remove upper and lower furnace access panels.
2 - Disconnect the 2-pin plug from the gas valve.
3 - Remove the burner box cover (if equipped).
4 - Disconnect the gas supply line from the gas valve.
Remove gas valve/manifold assembly.
5 - Loosen clamps and remove combustion air intake
flexible connector (if equipped).
6 - Mark and disconnect sensor wire from the sensor.
Disconnect plug from the ignitor at the burner box.
7 - Remove four screws which secure burner box
assembly to vest panel. Remove burner box from
the unit.
8 - Use the soft brush attachment on a vacuum cleaner
to gently clean the face of the burners. Visually
inspect the inside of the burners and crossovers for
any blockage caused by foreign matter. Remove
any blockage.
9 - Reinstall the burner box assembly using the existing
four screws. Make sure that the burners line up in
the center of the burner ports.
10 - Reconnect the sensor wire and reconnect the 2-pin
plug to the ignitor wiring harness.
11 - Reinstall combustion air intake flexible connector (if
equipped), secure using existing clamps.
12 - Reinstall the gas valve manifold assembly.
Reconnect the gas supply line to the gas valve.
Reinstall the burner box cover.
13 - Reconnect plug to gas valve.
14 - Replace the blower compartment access panel.
15 - Refer to instruction on verifying gas and electrical
connections when re-establishing supplies.
16 - Follow lighting instructions to light and operate
furnace for 5 minutes to ensure that heat exchanger
is clean and dry and that furnace is operating
properly.
17 - Replace access panel.
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