MQ Multiquip QP3TK Operation And Parts Manual
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MQ Multiquip QP3TK Operation And Parts Manual

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OPERATION AND PARTS MANUAL
MODEL QP3TK
TRASH PUMP
(KUBOTA OC60-E4 DIESEL ENGINE)
Revision #0 (07/28/17)
www.discount-equipment.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL MODEL QP3TK TRASH PUMP (KUBOTA OC60-E4 DIESEL ENGINE) Revision #0 (07/28/17) www.discount-equipment.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 3: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 4: Table Of Contents

    Engine Service Parts ........36-37 Terms And Conditions Of Sale — Parts ....38 NOTICE Specifications and part numbers are subject to change without notice. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 3...

  • Page 5: Safety Information

    COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 5...
  • Page 6 Also, know the phone numbers of the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an emergency. PAGE 6 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)
  • Page 7 Allow these parts to cool comes into contact with hot engine parts or sparks from before servicing equipment. the ignition system. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 7...
  • Page 8 „ DO NOT lift machine to unnecessary heights. seek medical attention. „ ALWAYS tie down equipment during transport by securing the equipment with rope. PAGE 8 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)
  • Page 9 Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 9...

  • Page 10: Specifications (Pump)

    37.7 psi (260 kPa) Dry Net Weight 176 lbs. (80 Kg.) Table 2. Dimensions Reference Dimension in. (mm) Letter 23.8 (605) 23.4 (595) 26.9 (685) Figure 1. Dimensions PAGE 10 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 11: Specifications (Engine)

    Battery Tray Dimensions (L x W x H) 10.1 x 7.0 x 1.2 in. (256.5 x 178 x 30.5 mm) Weight 83.7 lbs (38 Kg.) Figure 2. QP3TK Performance Curve QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 11...

  • Page 12: General Information

    A small suction leak in the hose or fittings could prevent the pump from priming. PAGE 12 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 13: Pump Components

    PUMP COMPONENTS Figure 3 shows key component areas of the QP3TK. Figure 3. QP3TK Key Component Callouts PAGE 14 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)
  • Page 14 (Cam and Groove lock) hose. For quick disconnect connections, an optional coupler (A300A) is necessary. Contact MQ Parts Department for ordering assistance. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 15...

  • Page 15: Basic Engine

    13. Electric Starter — Starts engine when ignition key is 5. Ignition Switch — With ignition key inserted, turn key rotated to the "START" position. clockwise to start engine. PAGE 16 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 16: Inspection (Engine)

    QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 17...

  • Page 17: Setup

    Figure 8. Pump Placement PAGE 18 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 18: Operation

    7” x 12” and will accept any quality 12V “C” post 12N24- 3A type battery (ex. Interstate, YUASA, and Champion). Figure 10. Ignition Switch (Start Position) QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 19...
  • Page 19 4. Remove all hoses from the pump. CAUTION When stopping the engine, reduce the load slowly. DO NOT stop engine suddenly since it may cause the temperature to rise abnormally. PAGE 20 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 20: Maintenance (Pump)

    This prevents backflow and allows for faster priming when the engine is restarted. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 21...
  • Page 21 INTO 25 FEET OF LIFT SHOULD BE BETWEEN -100 AT SEA LEVEL. -25 AND -20 IN. HG. in. Hg PUMP VACUUM WIKA TESTER Figure 11. Pump Vacuum Tester PAGE 22 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 22: Maintenance (Engine)

    Refer to the KUBOTA shop Manual for service procedures. 3. For commercial use, log hours of operation to determine proper maintenance intervals. NOTICE Refer to manufacturer engine manual for specific servicing instructions. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 23...
  • Page 23 PAGE 24 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 24: Storage

    This will prevent excessive corrosion and also keep the mechanical seal lubricated. „ Disconnect the battery cables from the battery. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 25...

  • Page 25: Troubleshooting (Engine)

    Correct engine oil level. Use No. 2-D diesel fuel only. Check the fuel Injection pump wear? injection pump element and delivery valve assembly and replace as necessary. PAGE 26 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 26: Troubleshooting (Engine/Pump)

    Impeller does not turn, pump is hard to start. Adjust clearance by removing shim from behind Impeller and volute binding? impeller. Defective engine? See Engine Owner's Manual. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 27...

  • Page 27: Explanation Of Code In Remarks Column

    “Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 28 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)

  • Page 28: Suggested Spare Parts

    1....KIT3TK ......KIT, MECHANICAL SEAL NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 29...

  • Page 29: Pump Assembly

    PUMP ASSEMBLY 33 34 MECHANICAL SEAL AND O-RINGS PAGE 30 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)
  • Page 30 BOLT SET W/WASHER, LOCK, SUCT. CVR. 1992100173 DRAIN COVER 12471002500002 DRAIN COVER HANDLE ........2....REPLACES P/N 1247100250 0451290080 WASHER, LOCK, DRAIN COVER SET HANDLE 4 0141090825 SCREW, DRAIN COVER SET HANDLE QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 31...
  • Page 31 PUMP ASSEMBLY 33 34 MECHANICAL SEAL AND O-RINGS PAGE 32 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)
  • Page 32 19920002200014 DRAIN COVER HANDLE 0631211159 CAP, FLOODING W/O-RING 0105091040 BOLT, PUM 0451250100 WASHER SPRING 10MM S/STEEL ......2....REPLACES P/N 0451290100 020310080 NUT, PUMP ............2....REPLACES P/N 0205490100 QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 33...

  • Page 33: Engine Mounting Assembly

    ENGINE/BATTERY MOUNTING ASSEMBLY NOTE: INCLUDED WITH ITEM 12. PAGE 34 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)
  • Page 34 WASHER, LOCK, CUSHION RUBBER 0105091045 BOLT, ENGINE 0723303032 CUSHION, RUBBER 0950241265A0002 BATTERY BOLT W/NUT 0162212024 BATTERY, 12V (12N24-3A) 1412317030 09592250000014 BATTERY COVER 0401650100 WASHER, ENGINE QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 35...

  • Page 35: Engine Service Parts

    ENGINE SERVICE PARTS PAGE 36 — QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17)
  • Page 36 PART NAME QTY. REMARKS 1142011180 AIR FILTER 1491132110 OIL FILTER 1142043012 FUEL FILTER 1390141340 GASKET 1142041030 CAP, FUEL TANK ...........1....INCLUDES ITEM W# 1142043012 FUEL STRAINER QP3TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/28/17) — PAGE 37...
  • Page 37 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.

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