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OWNER'S MANUAL
Installation, Operation & Maintenance
SERIES 100
TOUGH PORTABLES
MODELS
G110
G111
G112

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Summary of Contents for RoboVent VentBoss G110

  • Page 1 OWNER'S MANUAL Installation, Operation & Maintenance SERIES 100 TOUGH PORTABLES MODELS G110 G111 G112...
  • Page 3 OWNER’S MANUAL Installation, Operation & Maintenance G110/G111 G112 Manufactured by: RoboVent 37900 Mound Road Sterling Heights, MI 48310 (855) 558.VENT www.ventboss.com ©2015 RoboVent Product Group, Inc. All rights reserved.
  • Page 4 CONGRATULATIONS! Dear Customer, Thank you for purchasing a VentBoss product. This manual will help you use the many features available to customize the unit to your specific welding needs. At VentBoss we are committed to making your facility a safe and healthy environment for your workers.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS Important Safety Instructions ....Section 100....Page 6 Features of the G110, G111 &...
  • Page 6: Important Safety Instructions

    SECTION 100 IMPORTANT SAFETY INSTRUCTIONS Failure to follow all instructions may result in electric shock, bodily injury and/or destruction of the unit Use of controls, adjustments, or performance of procedures other than those specified herein, may result in electrical shock. IMPORTANT SAFETY INSTRUCTIONS 1.
  • Page 7: Features Of The G110, G111 & G112

    SECTION 200 FEATURES OF THE G110, G111 & G112 1. Filtration System: The VentBoss Models G110, G111 and G112 are portable fume collectors for use in intermittent duty or light production applications. The heavy duty construction and versatility of the VentBoss puts it at the front of its class of portable air cleaners 1000 CFM or less.
  • Page 8 Configuration: The 10’ long Fume Arm makes it easy to work in a 270 degree, 16 foot diameter area giving the VentBoss G110 Portable the widest coverage of any portable of its size. Figure 5. The LED light in the hood makes it easy to see what you are working on (Figure 7).
  • Page 9: Receiving & Inspection

    SECTION 300 RECEIVING & INSPECTION Receiving VentBoss equipment is typically shipped on skids or in crates. The number of skids/ crates will vary, depending on the type, size and accessories ordered. These skids/ crates are too heavy to lift by hand, and will need to be unloaded by an industrial fork- truck or similar equipment.
  • Page 10: General Description

    VentBoss can be rolled to any area where welding is performed. The VentBoss G110 model is equipped with a 6” x 10’ long fume arm with external joints giving it a 16’ diameter reach. The extra large 6” fume arm extends to a full 8 foot radius and can swing 340 degrees with ease.
  • Page 11: Installation

    FIGURE 8 Section 700.) Electrical Connection The VentBoss G110, G111 & G112 come ready to plug into a 20 amp 110 volt service. Figure 9. Amperage requirements of the Single Phase 110 Volt model are found on the product Specifications Sheets.
  • Page 12: Operation

    SECTION 600 OPERATION Pulsing the Series 100 Portable (Cleaning the Cartridge Filter) The VentBoss Series 100 Portable comes equipped with a Manual Pulsing System (MPS) for back flushing the cartridge filter. Located at the top center of the cartridge door is a round rubber grommet.
  • Page 13: General Maintenance Procedure

    Note: These procedures are to be performed while there is no welding occurring! Replacing the Filter Cartridge The high grade cartridge filter of the VentBoss G110, G111 & G112 can be back-pulsed to regain its airflow. Prior to making a decision to replace the filter, first follow the procedures of “Pulsing the Series 100...
  • Page 14 SECTION 700 General Maintenance Procedures (continued) Cleaning the Spark Arrestor Filter The metal spark arrestor filter should be removed and cleaned on a regular basis. If particulate builds up on the metal mesh the risk of fire in the system is greatly increased.
  • Page 15: Troubleshooting

    SECTION 800 Troubleshooting VentBoss Series 100 Portable is making excessive noise. Check the following: 1. Make sure the blower wheel is not hitting the venturi. 2. Check that all motor bolts are securely tightened. 3. Make sure motor bearings are good. (Amperage rating will be higher than normal.) 4.
  • Page 16 VENTBOSS • G110, G111 & G112 OWNER’S MANUAL...
  • Page 17 APPENDIX A FUME ARM INSTALLATION, OPERATION & MAINTENANCE...
  • Page 18 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE General Description & Reservations VentBoss Base Mount Fume Arms are meant for capturing the welding dusts and gases as well as fine dusts, straight at the emission source, in order to avoid expanding the impurities in the process room and being inhaled by people.
  • Page 19 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE (continued) The suction hood can be equipped with a halogen spotlight to light up the workspace. In order to install the extraction arm on the wall or column use a wall bracket. It can also be suspended at the end of the RO-type extension arm.
  • Page 20 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE (continued) Connection diagram for hoods with halogen spot-lights: Fume Arm Assembly 1. Take out the VentBoss extraction arm from the package and put it stably on an even surface. 2. Pull the arm segments apart until you obtain the 45° angle. 3.
  • Page 21 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE (continued) Pic. 1 Pic. 2 In case when the extraction arm is installed on a wall bracket, it is important to carry out levelling of the bracket surface while mounting it on a wall. If the bracket is not levelled, the extraction arm is likely not to keep the requested by User work position and tend to fall into one position only (Pic.
  • Page 22 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE (continued) Pic. 3 Pic. 4 VentBoss Fume extraction arms are delivered in cardboard packages in a partly assembled state. Before the extraction arm is installed at the work place – it is important to bring the device into completely assembled state (according to the enclosed instruction).
  • Page 23 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE (continued) Hood with light • Prior to work, start the extraction fan and make sure the ventilation discharge ductwork is functioning. • Set the hood into suitable position: not more than 30 cm from the welding arc, and not less than 20 cm –...
  • Page 24 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE (continued) Using Your VentBoss Fume Arm The construction guarantees a safe and reliable function without continuous servicing and special handling. The adjustment of the ERGO extraction arm consists mainly in corrections within the frictional joints. The frictional brakes are placed in each joint of the d evice and their function is to give the balance and self-supporting properties of the whole extraction arm and ensure an easy manoeuvring during the operation.
  • Page 25 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE (continued) Maintenance & Repair In order to obtain appropriate capture efficiency of the suction hood, clean its surface and the inlet wire-mesh net from the deposited dusts and impurities. In case of welding dusts, additionally – sprinkle the hood with an anti-spattering liquid to avoid adhesing the welding chippings.
  • Page 26 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE (continued) Range of Fume Extraction Arm: ERGO-M/Z 2400 2400 2200 2200 2000 2000 1800 1800 1600 1600 Type D {mm} E {mm} F {mm} L {mm} 1400 1400 ERGO-L/Z-2 65,51 79,72 28,27 90,79 1200 1200 1000 1000...
  • Page 27 APPENDIX A: INSTALLATION, OPERATION & MAINTENANCE (continued) 1000 1100 me fl ow [m³/h] fl ow [m³/h] Volume fl ow [m³/h] Range of Fume Extraction Arm: ERGO-D/Z 1800 1600 1400 1200 1000 1000 1200 1400 1600 1800 2000 2200 2400 2600 2000 2200 2400...
  • Page 28 VENTBOSS • G110, G111 & G112 OWNER’S MANUAL...
  • Page 30 37900 Mound Road Sterling Heights, Michigan 48310 USA 855.558.VENT • WWW.VENTBOSS.COM © 2015 RoboVent Product Group...

This manual is also suitable for:

Ventboss 100 seriesVentboss g111Ventboss g112