S&S Northern ODE-3-110023-101 Setup Manual
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S&S Northern ODE-3-110023-101 Setup Manual

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Optidrive E3 Simple Set-Up Guide
(0.37kW~37kW)
V2.0.0

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Summary of Contents for S&S Northern ODE-3-110023-101

  • Page 1 Optidrive E3 Simple Set-Up Guide (0.37kW~37kW) V2.0.0...

  • Page 2: Table Of Contents

    Contents Section Heading Page Safety & General Information Basic Technical Data Display & Keypad Control Terminals Power terminals & Motor Connections Basic EMC Information Getting Started Parameter P-15 Keypad Control Analogue Inputs Analogue/Digital Output Relay Output Start Mode & Auto Restart Motor Control DC Injection braking Dynamic Braking...

  • Page 3: Safety & General Information

    Safety & General Information Safety Information Please read and observe the safety information in the Invertek Optidrive E3 Installation and Operating Instruction User Guide. This Set-Up Guide does not contain safety information as it is assumed that the customer has read and understood the safety information in the Optidrive E3 Installation and Operating Instruction User Guide.

  • Page 4: Basic Technical Data

    Model Number Frame Input Number Output Output Internal Internal size voltage of input voltage current braking phases filter transistor ODE-3-110023-101# 0 to 0.37 230V ODE-3-110043-101# 0.75 110 to (250V 115VAC max) ±10% ODE-3-210058-104# (Voltage doubler) ODE-3-120023-1F1# 0.37 0 to ODE-3-120043-1F1# 0.75...

  • Page 5: Display & Keypad

    Display & Keypad Display and Keypad The Optidrive E3 has a LED display and 5 push buttons that allow the user to monitor the drives operation, adjust parameter values, reset a drive trip and also control the drive in keypad control (IP66 Outdoor rated keypad shown) Changing parameter values Resetting to factory default parameters...
  • Page 6 Display & Keypad The display can also be used to monitor: Output frequency • Output speed • Output current • Output power • From default settings, when the drive is enabled, the display will show output frequency: Press and release the NAVIGATE button, the display will show Output current: Press and release the NAVIGATE button, the display will show Output power: P a g e Optidrive E3 Set-up Guide...
  • Page 7 Display & Keypad The display can also show motor RPM. To show RPM on the display, set the motor rated speed into parameter P-10: 1500 When the NAVIGATE button is pressed, the display will cycle from: Output frequency • Output RPM •...

  • Page 8: Control Terminals

    Control Terminals Control Terminal Specification All digital inputs are positive logic i.e. they must be connected to 24VDC to make them active. Terminal Signal Description +24VDC User Output +24VDC, 100mA maximum Digital input 1 Logic 1: Input voltage range: 8V to 30VDC Logic 0: Input voltage range: 0V to 4VDC Digital input 2 Digital input 3 /...
  • Page 9 Control Terminals Control terminals – Factory default functionality Terminal 1 +24VDC User supply (100mA maximum) Terminal 2: Stop / Run (Enable) Switch Open: Drive stopped Switch Closed: Drive running / enabled Terminal 3: Forward / Reverse Switch Open: Motor running in forward direction of rotation Switch Closed: Motor running in reverse direction of motor rotation Terminal 4: Analogue speed reference / Preset speed 1 Switch Open: Motor speed controlled by analogue input 1 (potentiometer input)

  • Page 10: Power Terminals & Motor Connections

    Power Terminals & Motor Connections Power Terminals – E3 IP20 Size 2, 3, 4 & 5 – Mains supply - model dependant Size 1 – Mains supply - model dependant 200V single phase 200V single phase input 200V three phase 200V three phase input 400V three phase 400V three phase input...
  • Page 11 Power Terminals & Motor Connections Power Terminals – E3 IP66 Size 2, 3 & 4 – Mains supply – Model dependant Size 1 – Mains supply – Model dependant 200V single phase 200V single phase 200V three phase 200V three phase 400V three phase 400V three phase Control Terminals...
  • Page 12 Power Terminals & Motor Connections Motor Connections When connecting a 3 phase motor to an AC inverter drive, it is important that the motor terminal box connections are correct for the supply voltage being used. Generally up to 3kW, the motor is wound for 230V delta, 400V star. Generally above 3kW, the motor is wound for 400V delta, 690V star.

  • Page 13: Basic Emc Information

    Basic EMC Information Basic EMC Information This section of this document gives some basic EMC information for the Optidrive E3. Overview The electromagnetic compatibility describes – according to the definition of the EMC directive – the "capability of a device to work satisfactorily in an electromagnetic environment without itself causing electromagnetic interference which is unacceptable for other devices present in this environment".
  • Page 14 Basic EMC Information 6. Compliance with category C1 conducted emissions only is achieved. For compliance with category C1 radiated emissions, additional measures may be required, contact your Sales Partner for further assistance. 7. Permissible cable length with additional external EMC filter. The following diagrams gives examples of connecting the E3 IP20 and IP66 Outdoor rated units for good EMC performance IP20 Power Wiring –...
  • Page 15 Basic EMC Information IP20 Power Wiring – Method 2 Motor Cable Keep earth cable as short as possible Metal 'U' or 'P' clip to bond cable screen to panel backplate Cable screen to cover at least 85% of the cable surface area Either use IP66 nylon cable gland and connect screen to...
  • Page 16 Basic EMC Information IP66 Power Wiring – Method 1 NOTE: Single phase input drive shown. Motor connections are the same for 3-phase drives. Single Motor Phase Terminals Supply L1/L L2/N L3 Keep earth tails as short as possible IP66 Nylon IP66 Nylon Cable Gland Cable Gland...
  • Page 17 Basic EMC Information IP66 Power Wiring – Method 2 NOTE: Single phase input drive shown. Motor connections are the same for 3-phase drives. Single Motor Phase Supply Terminals L1/L L2/N L3 Ensure EMC gland is fitted correctly in accordance with manufacturers guidelines IP66 Nylon IP66 Metal...
  • Page 18 Basic EMC Information Control Wiring The following diagrams give examples of control wiring for good EMC performance P a g e | 16 Optidrive E3 Set-up Guide...
  • Page 19 Basic EMC Information General requirements for good EMC practice Panel mounting backplate with conductive surface >100mm >100mm Cable shield exposed and clamp Motor Cable bonded to 3-phase and earth metal backplate shielded/screened or earth busbar cable. Maintain (Same for shield as far as control cables) possible along cable Main earth busbar...
  • Page 20 Basic EMC Information Braking resistor connections for good EMC practice Optional external braking resistor Optional external braking resistor Cable shield Use screened cable if the exposed and braking cable is leaving the clamp enclosure bonded to metal backplate Panel mounting backplate with conductive surface...

  • Page 21: Getting Started

    Getting Started Getting Started - Terminal Control (Factory default settings) This section of the Set up guide gives basic information for connecting and setting up the drive to control the speed of the motor in terminal control from factory default settings. Minimum control terminal connections 1.
  • Page 22 Getting Started 5. Enter the motor nameplate details: Parameter P-07: Motor rated voltage – Default: 230V / 400V. • Usually the default settings are OK for standard motors. Parameter P-08: Motor rated current – Default: Dependent on drive rating. • Enter the nameplate current.
  • Page 23 Getting Started Getting Started - Keypad Control This section of the Set up guide gives basic information for connecting and setting up the drive to control the speed of the motor in keypad control. Minimum control terminal connections 1. Before powering up, check: The correct mains supply voltage is connected to the drive.
  • Page 24 Getting Started 3. Enter the minimum and maximum speeds (if required to be different from default settings): Parameter P-01: Maximum frequency – Default: 50.0Hz. • Parameter P-02: Minimum frequency – Default: 0.0Hz. • 50Hz is equivalent to: 2 pole motor: 3000rpm 4 pole motor: 1500rpm 6 pole motor: 1000rpm 8 pole motor: 750rpm...
  • Page 25 Control Terminal Functionality Control Terminal Functionality Overview Optidrive E3 uses a macro approach to simplify the configuration of the analogue and digital inputs. There are two key parameters which determine the input functions and the drive behavior: Parameter P-12 Selects the main drive control source and determines the primary control of the drives output frequency. P-12 = 0: Terminal control (default) P-12 = 1: Keypad control (motor forward direction of rotation only) P-12 = 2: Keypad control (motor forward and reverse directions of rotation)
  • Page 26 Control Terminal Functionality Parameter 15 – Control Terminal Input Function Select Parameter P-15 can be used to change the functionality of the control terminals in order to realise a specific terminal set up. Parameter P-15 sets up Digital inputs 1, 2 and 3 and analogue input 1 (terminals 2, 3, 4 and 6) as described in the following information.
  • Page 27 Control Terminal Functionality P-15 = 5 P-15 Digital input 1 Digital input 2 Digital input 3 Analogue input 1 Terminal 2 Terminal 3 Terminal 4 Terminal 6 Open: Stop (disable) Open: Stop (disable) Open: Analogue input 1 Analogue input 1 Closed: Run forward Closed: Run reverse Closed: Preset speed 1 (P-20)
  • Page 28 Control Terminal Functionality P-15 = 10 P-15 Digital input 1 Digital input 2 Digital input 3 Analogue input 1 Terminal 2 Terminal 3 Terminal 4 Terminal 6 Normally Open (NO) Normally Closed (NC) Open: Analogue input 1 Analogue input 1 Momentary close to Momentary open to stop Closed: Preset speed 1 (P-20)
  • Page 29 Control Terminal Functionality P-15 = 15 P-15 Digital input 1 Digital input 2 Digital input 3 Analogue input 1 Terminal 2 Terminal 3 Terminal 4 Terminal 6 Open: Stop (disable) Open: Preset speed 4 (P23) Fire mode activation Analogue input 1 Closed: Run (enable) Closed: Analogue input 1 (Logic set in P-30)
  • Page 30 Control Terminal Functionality P-15 = 14 24V DI 1 DI 2 DI 3 10V DI 4 P a g e | 28 Optidrive E3 Set-up Guide...

  • Page 31: Keypad Control

    Keypad Control Keypad Control The Keypad on the Optidrive E3 can be used to control the starting (running), stopping and speed of the motor. In keypad control, the drives control terminals remain active and various configurations can be implemented. Optidrive E3 uses a macro approach to simplify the configuration of the analogue and digital inputs when in keypad control.
  • Page 32 Keypad Control P-15 = 3 P-15 Digital input 1 Digital input 2 Digital input 3 Analogue input 1 Terminal 2 Terminal 3 Terminal 4 Terminal 6 Open: Stop (disable) Open: No function External trip input Open: No function Closed: Run (enable) Closed: Increase speed Open: Trip Closed: Decrease speed...
  • Page 33 Keypad Control P-15 = 8 P-15 Digital input 1 Digital input 2 Digital input 3 Analogue input 1 Terminal 2 Terminal 3 Terminal 4 Terminal 6 Open: Stop (disable) Open: Stop (disable) Open: Keypad speed ref Analogue input 1 Closed: Run Forward Closed: Run Reverse Closed: Analogue input 1 P-15 = 14...
  • Page 34 Keypad Control NOTE: If P-12 = 2 (Keypad control with forward and reverse) is selected and reverse is selected so the motor is running in the reverse direction of rotation, if reverse is also selected via a terminal (For example: P-15 = 0 and terminal 6 connected to 24V), the motor will change direction and run in the forward direction of motor rotation even though reverse was selected via keypad control.
  • Page 35 Keypad Control P-15 = 15, 16, 17 24V DI 1 DI 2 DI 3 10V DI 4 Keypad Start Mode Select – Parameter P-31 Keypad start mode select is active only when operating in keypad mode (P-12 = 1 or 2). When settings 0, 1, 4 or 5 are used, the keypad Run/Start and Stop buttons are active and control terminals 1 and 2 (24V and Enable/Run) must be connected together.

  • Page 36: Analogue Inputs

    Analogue Inputs Analogue Inputs Optidrive E3 has two analogue inputs that are selected depending on the setting of P-15: Analogue input 1 – terminal 6 Analogue input 2 – terminal 4 The format of these inputs can be changed to suit the particular input requirement. Analogue input 1 format –...

  • Page 37: Analogue/Digital Output

    Analogue / Digital Output Analogue / Digital Output Optidrive E3 has one analogue / digital output on terminal 8. Analogue mode: 0 to 10V, 20mA maximum Digital mode: 0 to 24V, 20mA maximum The mode and function of the output can be changed using parameter P-25 Setting Description Further information...

  • Page 38: Relay Output

    Relay Output Relay Output Optidrive E3 has one relay output on terminals 10 & 11. The relay is a normally open relay (NO) 250VAC, 6A 30VDC, 5A 0.5A, AC-15 Inductive load Cos ø = 0.4 NOTE: If the relay is to control an inductive load such as a motor brake/solenoid etc, the relay should control an external power relay/contactor and should not drive the motor brake/solenoid directly.

  • Page 39: Start Mode & Auto Restart

    Start Mode & Auto Restart Start Mode & Auto Restart The start mode on Optidrive E3 can be configured by the user as follows using parameter P-30: Start Mode Description Following a power on or keypad reset, the drive will not start if digital input 1 E E E E D D D D G G G G E E E E ~ ~ ~ ~ R R R R (terminal) remains closed.

  • Page 40: Motor Control

    Motor Control Parameters Motor Control Parameters This section gives information on various parameters which are used to control the motor. Overview As default, the Optidrive E3 is set up in a simple vector control mode (parameter P-51 = 0). For most open loop, general purpose applications, this mode gives good motor starting torque performance without the need for any complex set up.
  • Page 41 Motor Control Parameters Low frequency torque boost – Parameter P-11 Low frequency torque boost is used to increase the applied motor voltage and hence motor current & torque at low motor output frequencies. In most applications, the default boost setting along with simple vector mode is adequate to provide good starting torque performance.
  • Page 42 Motor Control Parameters Operating Mode – Parameter P-13 Parameter P-13 provides a quick method of configuring the drive according to the intended application. The drive will automatically set certain parameters depending on which mode is set: Setting Application Current limit Torque Spin start Thermal Overload Limit...
  • Page 43 Motor Control Parameters Setting Description Explanation Simple vector speed control mode Internal drive motor map used to give good motor performance. (Default) V/f mode Voltage to frequency output. Used if a motor output choke is used or for multiple motor applications or high speed motor applications PM motor vector speed control AC Permanent Magnet (ACPM) motor control...
  • Page 44 Motor Control Parameters Motor Overload Management – P-60 Setting Description Explanation Index 1: Thermal overload retention Disabled (Default) Enabled When enabled, the drive calculated motor overload protection information is retained after the mains power is removed from the drive. Index 2: Thermal overload limit reaction It.trp When the overload accumulator reaches the limit, the drive will trip on It.trp to (Default)

  • Page 45: Dc Injection Braking

    DC Injection Braking DC Injection Braking The following parameters are used to configure the DC injection braking: Parameter P-32 Index Setting Description Explanation Index 1 0.0 to 25.0s Duration Defines the time for which the DC current is injected into (Default 0.0s) the motor.
  • Page 46 DC Injection Braking DC Injection Braking Current – P-59 Setting Default Explanation 0.0 to 100% of P-08 20.0% Sets the level of DC injection braking current applied (motor rated current) depending on the setting of P-32 in % of motor rated current (P-08).
  • Page 47 DC Injection Braking DC Injection Braking On Stop (Inject DC at zero speed) P-59 DC Injection P-58 Braking current DC Injection speed set to 0.0Hz Normal speed - P-31 Index 1 deceleration ramp DC Injection profile Braking time DC Injection Braking On Stop (Inject DC at 50Hz) P-58 DC Injection speed set to...
  • Page 48 DC Injection Braking DC Injection Braking On Stop (Inject DC at 30Hz) Normal speed - deceleration ramp profile P-58 DC Injection speed set to 30.0Hz The stopping profile and time depends on DC injection braking current and P-59 inertia characteristics. DC Injection Braking current P-31 Index 1...

  • Page 49: Dynamic Braking

    Dynamic Braking Dynamic Braking Dynamic braking is enabled by parameter P-34. Setting Description Explanation Disabled (Default) Enabled with software Enables the internal brake chopper with software protection for protection the 200W continuous rated resistor. Enabled without software Enables the internal brake chopper without software protection. protection An external thermal protection device should be fitted.
  • Page 50 Dynamic Braking Optidrive E3 minimum and recommended braking resistor values Part number Drive kW Minimum braking Recommended braking Approx. braking power with rating resistor value (Ω) resistor value (Ω) recommended resistor (kW) ODE-3-210105-1F42-01 0.55 ODE-3-220105-1F42-01 ODE-3-210058-1042 ODE-3-220070-1F42 ODE-3-220105-1F42 ODE-3-320153-1042 ODE-3-240041-3F42 ODE-3-240058-3F42 ODE-3-240095-3F42 ODE-3-340140-3F42...
  • Page 51 Dynamic Braking Basic Connection Diagram P a g e | 49 Optidrive E3 Set-up Guide...

  • Page 52: Read Only Status Parameters

    Read Only Status Parameters Read Only Status Parameters - P00.xx The Optidrive E3 has a number of read only status parameters which can be used for monitoring and an aid to fault finding within the system. The read only parameters are accessed through parameter P-00. Set P-14 to 101 to access P00-01 to P00-30 or P-14 to 201 to access P00-01 to P00-50.
  • Page 53 Read Only Status Parameters P00-04 – Digital input status P00-04 indicates the status of the digital inputs. As default with no terminals connected, P00-04 will show 0000. This means terminals are inactive. When a digital input is active, the individual digits will show a logic 1. 0000 / 1000 - The left hand digit shows the status of digital input 1 –...
  • Page 54 Read Only Status Parameters P00-10 – Run time since date of manufacture P00-10 displays the drives run time since date of manufacture in Hours – Minutes – Seconds. This is the time the drive has been enabled/running and not the power up time. (P00-43 displays the power up time). When P00-10 is accessed, the display will show run time in hours.
  • Page 55 Read Only Status Parameters P00-32 – Actual switching frequency P00-32 displays the actual switching frequency. See P00-09 – Heatsink temperature. P a g e | 53 Optidrive E3 Set-up Guide...

  • Page 56: Fire Mode

    Fire Mode Fire Mode The Fire Mode function is designed to ensure continuous operation of the drive in emergency conditions until the drive is no longer capable of sustaining operation. The Fire Mode input may be a normally open (Close to Activate Fire Mode) or Normally Closed (Open to Activate Fire Mode) according to the setting of P-30 Index 2.

  • Page 57: Trip Codes

    Trip Codes and Fault Finding Trip Codes O O O O 1 1 1 1 - - - - B B B B - Instantaneous over current on dynamic brake output (+BR) O O O O L L L L - - - - B B B B R R R R - Braking resistor overload O O O O - - - - 1 1 1 1 - Instantaneous over current on drive output...
  • Page 58 Trip Codes & Fault Finding Fault Finding Fault Code Possible cause and corrective actions Drive software instantaneous over current trip. O O O O - - - - 1 1 1 1 Usually caused by accelerating or decelerating the motor/load too quickly or by shock •...
  • Page 59 Trip Codes and Fault Finding Under voltage on drives DC bus. U U U U - - - - U U U U o o o o 1 1 1 1 T T T T An under voltage trip will occur normally when the mains power supply is removed from •...
  • Page 60 Trip Codes & Fault Finding Brake resistor overload (See P-34). O O O O L L L L - - - - B B B B R R R R The drive will trip on O O O O L L L L - - - - B B B B R R R R if P-34 = 1 or 3 and the 200W Invertek brake resistor has •...
  • Page 61 Trip Codes and Fault Finding Other issues and solutions Motor runs at low speed Has a RPM value been set in P-10 which changes the frequency • when high speed requested parameters to RPM and then a low RPM value been set in P-01 – Maximum speed.
  • Page 62 Trip Codes & Fault Finding Display shows output speed in RPM Display shows customer defined units. See parameter P-40 Drive is in overload. Motor current is greater than current value set in parameter P-08 Fire mode is active. See parameters P-15 = 15, 16, 17 & 18 Mains loss is active.
  • Page 63 Trip Codes and Fault Finding The drive does this to try to keep the drive running and prevent the drive from tripping on heatsink over temperature. Parameter P00-32 shows the actual switching frequency the drive is running at. P a g e | 61 Optidrive E3 Set-up Guide...

  • Page 64: Ip66 Switched Units

    IP66 Switched Units IP66 Switched Unit Integral Switch and Potentiometer As default on the IP66 Outdoor Rated switched units, the integral speed potentiometer and Forward-Stop- Reverse switch are enabled. This allows the user to control the motor direction and speed without having to connect any external switches or potentiometers.
  • Page 65 IP66 Switched Units Integral Forward-Stop-Reverse Switch To disable / re-enable the Forward-Stop-Reverse switch: Make sure the drive is in the STOP condition (not running or tripped) • Set the correct value into P-14 to enable advanced parameter access e.g. 101 or 201 •...
  • Page 66 IP66 Switched Units Using the REV/0/FWD switch for different set-ups By adjusting parameters P-12 and P-15, the E3 switch can be configured for multiple applications and not just Forward/Reverse. See table below for details: Switch Position Parameters to set Notes P-12 P-15 Run reverse...
  • Page 67 Parameter List The following table can be used by the user to keep a record of parameter settings: Drive model number :……………………………………………………………………………………………… Drive Serial Number :………………………………………………………………………………………………. Application reference :…………………………………………………………………………………………... Par. Parameter Name Setting Par. Parameter Name Setting P-01 Maximum speed P-33 Spin start P-02...
  • Page 68 Standard Parameters Parameter Parameter Name Parameter Parameter Name P-01 Maximum speed P-08 Motor rated current P-02 Minimum speed P-09 Motor rated frequency P-03 Acceleration time P-10 Motor rated speed P-04 Deceleration time P-11 Low speed voltage boost P-05 Stopping mode P-12 Primary command source P-06...

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Ode-3-110043-101Ode-3-210058-104Ode-3-120023-1f1Ode-3-120043-1f1Ode-3-120070-1f1Ode-3-220070-1f4 ... Show all

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