HIMO ZB20 Instruction Manual

HIMO ZB20 Instruction Manual

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Summary of Contents for HIMO ZB20

  • Page 1 Instruction Manual...
  • Page 2 Contents FuseWins...
  • Page 3: Table Of Contents

    About the Instruction Manual and manufacturer ·············· 2 Keep this instruction manual properly ···························· 2 Text design features ··················································· 2 Picture design features ··············································· 2 Applicable documents················································· 3 Digital rights······························································ 3 Manufacturer's contact information································ 3 Safety cautions·························································· 3 ··························································· 3 Expected usage ····································...
  • Page 4 Open the packing box and check the articles in the box ····13 Before the first ride ····················································15 ·····································15 Check the dimensions of the bicycle ··························································15 Adjust the saddle ······················································16 Charging the battery ·······················································16 Check tire pressure Bicycle control···························································16 ····································································16 Braking ·····························································17 Change speed ···································17...
  • Page 5 Bicycle maintenance ··················································22 ·····················································22 Battery maintenance ········································22 Motor and controller maintenance ·························································22 Maintenance plan ······················································23 Service Record Book Bicycle recycling ························································24 ···········································24 Warranty terms and conditions Additional Information ·················································24 ······························································25 Durability test ····························································25 Testing method ·······················································26 Component fixation ············································26 Recommended height of rider ·································································27 Lubrication ······························································27...
  • Page 6: About The Instruction Manual And Manufacturer

    About the Instruction Manual and manufacturer This instruction manual is for the purpose of helping you use safely the electric folding bicycle. Unless otherwise being functionally differentiated, this electric bicycle is hereinafter referred to as "bicycle". This manual is compiled according to the IEC 82079-1 standard (compilation of planning, content and demonstration).
  • Page 7: Applicable Documents

    Declaration of conformity Digital rights The information contained in this manual is protected by copyright. Without the written consent of HIMO, this manual may not be copied, printed, photographed, processed, copied or distributed in any way or form. HIMO reserves all rights.
  • Page 8: Unauthorized Modification Prohibited

    Unauthorized modification prohibited Modifications or improper modifications to the bicycle, especially improper operation and modifica- tion of electrical components such as motors and controllers, may cause serious damage and are not covered by the warranty. Rider’s height Minimum 160 cm Maximum 190 cm User and rider’s qualifications The content of this manual is for educated riders.
  • Page 9: Avoid Bicycle Damage

    Avoid bicycle damage Avoid electric shock or explosion due to improper operation of battery and charger Improper handling of the battery and charger may cause electric shock or explosion, resulting in serious injury or death. When charging, please use the original charger to charge the battery. Only use the equipped battery.
  • Page 10 Avoid accident which causes serious injuries or death while riding at dusk or night Riding in dim light at night is more dangerous than riding in daytime, because it is more difficult for the rider to identify other road users, which may result in serious injuries or death. Avoid riding in dim light at night.
  • Page 11 Avoid component damage which may cause serious injuries or death The bicycle and its components are subjected to wear and tear (scratches, cracks, abrasion and discolor- ation). Damaged components may suddenly fail, resulting in injuries or death. Regularly check the wear and tear of various components (such as brake disc, tire, etc.). Damaged bicycle parts should be replaced (if possible) or repaired bt qualified dealer/expert.
  • Page 12: Important Notices, Labels And Signs For Bicycle Safety

    Avoid frostbite Riding in cold weather can easily lead to frostbite. In cold weather, please be sure to wear suitable clothes, including masks, hats, and gloves. Avoid falling down due to sudden electric assist Sudden application of electric assist may cause loss of control and rollover. Be sure to test the electric assist function before riding for the first time.
  • Page 13: Warning And Information Signs

    Design features for signs of material changes: WARNING This type of warning is used to warn of conditions that cause material damage. Warning and information signs Ensure that all warning and information signs affixed on the bicycle are always clearly visible and readable.
  • Page 14: Bicycle And Its Parts

    Bicycle and its parts This bicycle is suitable for use on auxiliary roads, public roads and trails. It can be folded with existing joints and hinges in just a few simple steps. The necessary assembly materials are usually included in the assembly list. Before riding for the first time, make sure that the safety equipment is in place and in working condition.
  • Page 15: Power Assist

    The electric motor can help you reach a maximum speed of 25 km/h. Battery Battery Type (Model ZB20): Lithium-Ion Battery, 48 V, 10Ah The power assist system needs to be equipped with a battery. The battery of this type of bicycle is located in the frame.
  • Page 16: Speed Change

    Description Description Brake cable Brake lining Brake adjusting screw Disc Brake arm Brake lever Brake cable locking screw Speed change This bicycle is equipped with derailleur. The following terms have the following meanings: Downshifting means shifting to a lower gear position, making it easier to pedal. Upshifting means shifting to a higher and faster gear position, making it more difficult to pedal.
  • Page 17: Open The Packing Box And Check The Articles In The Box

    Open the packing box and check the articles in the box WARNING There is a risk of suffocation when playing with film. Children may wear it on their heads and cause suffocation. Make sure that children do not play with the film. Keep the film out of the reach of children.
  • Page 18 Install handle bars 1. Loosen the screw of 2. Adjust the angle of the 3. Complete the handlebar handle bar handle bar and tighten the adjustment. screws. Install lights 3. After the instrument is 1. Remove the headlight 2. Adjust the beam Angle of turned on, long press "+"...
  • Page 19: Before The First Ride

    Before the first ride Proper adjustment of the bicycle is essential for safety, performance and riding comfort. You need to have certain experience and use professional tools to adjust the bike on order to get the correct settings which suit your body and riding conditions. If you don’t understand, be sure to have an expert set up your bike.
  • Page 20: Charging The Battery

    Charging the battery WARNING Using the wrong charger may cause the explosion of battery which will result in serious injuries or death. Only use the equipped charger. Read and follow the instructions in the charger manual. The battery of this bicycle should be charged with an ambient temperature between 10℃ and 30℃. Please follow the steps below to charge the battery: Take out the battery.
  • Page 21: Change Speed

    Change speed Use the derailleur handle on the right side of the handlebar and + button to shift gears. According to the indicator mark on the handlebar, we can see the current gear position. Please follow the steps below to control the rear derailleur with the handlebar: Step on the pedals forward.
  • Page 22: Instrument Manual

    Instrument manual km/h Trip Description Description Front light logo Downshift key Speed per hour Gear indication Accumulated mileage Battery level Single mileage Power button Upshift key Function keys Turn on/turn off the instrument Please carry out the step below to turn on the instrument: Press the key "...
  • Page 23: Turn On/Turn Off Headlight

    Turn on/turn off Headlight Long press the key " " for 3 seconds to turn on the light. Long press the key " " for 3 seconds to turn off the light. Riding While riding While riding, be sure to wear a bicycle helmet that meets the latest certification standards. For the adjustment, use and maintenance of the helmet, please follow the instructions attached by the manufacturer.
  • Page 24: Power Assist Riding

    You should also pay attention to the following situations: The braking or direction change of the preceding car and the approach of the following car. The parked vehicles open their doors. Pedestrians on the street. Children or pets playing on the side of the road. Potholes, ravines, railways, expansion joints.
  • Page 25: Riding Without Power Assist

    In order to achieve the maximum distance per charge, please follow the steps below: Make sure that the battery is fully charged. Make sure that the tire pressure is adjusted properly. Avoid using or choosing a lower level of power assist on flat ground or downhill sections. Choose the appropriate gear according to the riding conditions.
  • Page 26: Bicycle Maintenance

    Bicycle maintenance Battery maintenance The design charge cycle of the battery is about 500 times. After 500 charging cycles, the battery capacity no longer reaches 100% and drops to about 60%. A charging cycle refers to the battery charging from 0% to 100%. Charging from 99% to 100% is not counted as a complete charging cycle, only represents 1% of a complete charging cycle.
  • Page 27: Service Record Book

    Component Operation Interval Clean the bicycle and lightly lubricate the chain. Wipe off excess oil with a cloth. Dispose of cleaning cloth in an ecological After every long ride manner. Bicycle chain Use commercially available cleaners and or after riding at lubricants.
  • Page 28: Bicycle Recycling

    Floor 1, Building 6, No.4299 Jindu Road, Minhang District, Shanghai, P.R. China Himo electric technology co., Itd. provides a 2-year legal guarantee for the frame and front fork from the date of purchase, guaranteeing any manufacturing problems or material defects, including fractures or tears caused by normal riding (except for improper use).
  • Page 29: Durability Test

    For the frame On easily visible parts, such as the position near the pedal crank, seat post or handlebar, clearly and persistently mark a complete frame number; Obviously and persistently mark the name of the manufacturer or manufacturer’s representative of the whole electric-assisted bicycle and the number of this document, namely EN15194.;...
  • Page 30: Component Fixation

    The total allowable load of this bicycle (including the rider) is 100 kg. The net weight of this bicycle is approximately 28 kg. This bicycle is not designed to be equipped with a trailer. Component fixation Please be sure to check the following items before riding and adjust according to the recommend- ed torque: The tightening of the screws/nuts of the bicycle brake system should ensure that all brake cables are smooth.
  • Page 31: Lubrication

    Lubrication Use light engine oil (20W) Recommended lubrication method Part Lubrication Plan Put 4 drops of oil on the connection between pedal Every 6 months the pedal and the pedal shaft Chain Every 6 months Put 1 drop of oil on each roller of the chain Contact professional technicians Every 6 months Headset...
  • Page 32: Wheel Damage And Wear

    Wheel damage and wear Make sure that the inflation of the tire is within the recommended limits shown on the sidewall of the tire. Make sure that the tires still have tread patterns, no bumps or excessive wear. Make sure that the rim is running properly and there is no obvious shaking or bending. Make sure that all wheel spokes are tight and not broken.
  • Page 33: Parts And Accessories List

    Parts and accessories list All instruction manuals will be provided with the bicycle. Equipment name UnitSet Quantity Remarks Installation tool Iron clay board Mud support Pedal Instruction manual Warranty Card Headlight Charger Bicycle card Full name Address Post code Phone/mobile number Purchase date Bicycle name Frame number...
  • Page 34: Declaration Of Conformity

    Declaration of Conformity...
  • Page 35 ZB20 Screw Torque Unit: N.m Torque System Location Specification value Right spindle axle-bowll BC1.37 24T 35-45 Spindle lock ring BC1.37 24T 35-45 Drive Fixed screw for chainwheel and crank 35-45 system Freewheel locking Central spindle of pedal 9/16"、1/2" 20-25 Fixing of the handlebar and stem...
  • Page 36 HIMO Official Account No.

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