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YORKVILLE Elite Series Service Manual
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YORKVILLE Elite Series Service Manual

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WORLD HEADQUARTERS
CANADA
Yorkville Sound Limited
550 Granite Court
Pickering, Ontario
L1W 3Y8 CANADA
Voice: 905-837-8481
Fax: 905-837-8746
U.S.A.
Yorkville Sound Inc.
4625 Witmer Industrial Estate
Niagara Falls, New York
14305, USA
Voice: 716-297-2920
Fax: 716-297-3689
SERVICE MANUAL
ES18P
SMT Disclaimer
Due to the complex nature of the use of SMT installed components
in Yorkville equipment, we highly caution all service technicians in
attempting to repair or replace SMT factory installed components.
Many of these components may be glued prior to initial soldering.
Replacing SMT components requires expensive
specialized de-soldering equipment and training.
Yorkville Sound will repair and replace defective SMT components
to ensure proper quality assurance and installation is maintained.

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Summary of Contents for YORKVILLE Elite Series

  • Page 1 Due to the complex nature of the use of SMT installed components 550 Granite Court 4625 Witmer Industrial Estate in Yorkville equipment, we highly caution all service technicians in Pickering, Ontario Niagara Falls, New York attempting to repair or replace SMT factory installed components.

  • Page 2: Important Safety Instructions

    IM PORTAN T S A F E TY I NS TRU C TI ONS This lightning flash with arrowhead symbol, within The exclamation point within an equilatereal triangle is intended to alert the an equilateral triangle, is intended to alert the user to the presence of user to the presence of important operating and maintenance (servicing) uninsulated “dangerous voltage”...
  • Page 3 SPKR INPUT OUTPUT MONO BLEND INPUT LINE Line Level Sources Only! NOTE: THE YORKVILLE APP IS NEEDED TO CONTROL FUNCTIONS THROUGH BLUETOOTH AND IS NOT FOR STREAMING AUDIO! STEREO PASSIVE SPEAKER CONFIGURATION STEREO ACTIVE SPEAKER CONFIGURATION STEREO ACTIVE SPEAKER CONFIGURATION...
  • Page 4 Specifications ES12P ES15P ES18P ES21P System Type Rear Horn Loaded Subwoofer Rear Horn Loaded Subwoofer Rear Horn Loaded Subwoofer Rear Horn Loaded Subwoofer Active or Passive Active Active Active Active Program Power (watts) 1200 watts (1600 watts Peak) 1800 watts (3600 watts Peak) 1600 watts (3200 watts Peak) 2400 watts (3600 watts Peak) Max SPL (dB)
  • Page 5 Spécifications ES12P ES15P ES18P ES21P Type de Système Caisson de Basse à pavillon avec driver monté à l'arrière Caisson de Basse à pavillon avec driver monté à l'arrière Caisson de Basse à pavillon avec driver monté à l'arrière Caisson de Basse à pavillon avec driver monté à l'arrière Actif ou Passif Actif Actif...
  • Page 6 B l o c k D i a g r a m f o r E S S e r i e s P owe r e d S u b wo o f e r s D E S I G N E D &...
  • Page 7 M1695 Parts Reference List 3/9/2020 YS # Description YS # Description YS # Description AI-SUB M1695-59 ES18P AMP/SUPPLY PCB D305 8130 MURS120T3 200V 1A DIO DO214AA SMT R256 7703 W125 82K5 1% 0805 SMT RES BLANK D306 R257 M1695BLANK 2_OZ 2SD 83.13SQIN 1PER ELITE PSA 8130 MURS120T3 200V 1A DIO DO214AA SMT 7860...
  • Page 8 M1696 Parts Reference List 3/9/2020 YS # Description YS # Description YS # Description AI-ASS M1696-59 ES12P/ES15P/ES18P INPUT/DSP PCB 2339 _10K B LIN 12MM DUAL 21DET P34 7669 TL072 DUAL OPAMP SMT SO-8 7878 __1U 25V 20%CAP 1206 SMT X7R 7854 W125 47R 0805 SMT RES...
  • Page 9 M1823 Parts Reference List 3/9/2020 YS # Description YS # Description YS # Description AI-SUB M1823-59 ES12P,15P,18P,PSA2S AMP/SUPPLY PCB D309 8159 SMAZ18-13-F 18V0 1W0 5% SMT ZEN R240 7673 W100 475R 0805 SMT RES C203 5979 100N 50V 5%CAP 0805 SMT X7R 5130 FUSE FAST 0A5 250VDC 350AC SMT 3912 R241...

  • Page 10: Silent On/Off

    +/-15V_MOD SUBWOOFER AMP +15V_MOD +15V +15V +15V +15V_MOD R200 W125 100N N1211 0805 C200 10R0 100N 100N 100N 100N 100N 0805 100N C202 C203 C204 C205 C233 C206 0805 0805 0805 0805 0805 0805 Link1 Link2 100N C207 LVGND WOOFGND 100N 100N 100N...

  • Page 11: Power Supply

    POWER SUPPLY TO POWER AMP PCB D301 AC IN SILENT N1305 ES1H D304 W302B 120V ES1H +175V PSA1S W302A CH1422U PSA1S IEC_RECT +202V ES15P W301F CH1426U ES15P N1301 +205V ES18P CH1423U ES18P +202V PSA2S W301E CH1426U PSA2S DPDT Switch Circuit Breaker NJM7815FA +15V W301D...
  • Page 12 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT# STYLE KNOB# 27-OCT-2016 DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE CASES AND PINS IRGP50B60PDPBF IRGP35B60PDPBF IRS21844S NJM7815 NJM7915 TO-247AC...
  • Page 13 Q204 D204 R247 C241 U200 C239 U207 R214 C216 C236 250V R226 D212 L200 R265 C230 R257 R251 12K1 D208 C237 C227 L202 R210 D210 U202 D200 C215 R212 R203 D201 R259 C232 R225 R258 U203 U206 R268 D214 R218 R262 Q203 C213...
  • Page 14 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES 1. PCBSA: ADD RTV BETWEEN C311, C312, C313 and C314 AS SHOWN HERE. 2. PCBSA: ASSEMBLY HEATSINK First install #8829 screw to align heatspreader Z1611 then install all devices. After that install #8800 and #8761 for grounding. Nut up. 3.
  • Page 15 REWORK NOTES (FOR X8024 V01 ONLY) M1692, M1693, M1694, M1695 Department: Test & Repair Place AND Solder 12K1 0603 resistor (YS#7761) ON PIN 3 AND PIN 4 OF U201 as shown below: Assembly Documentation Section: ES15P/ES18P/PSA1S/PSA2S Product(s): X8024 PCB#: Rev#: EML Rev#: Sheet 2017-11-10...
  • Page 16 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT# STYLE KNOB# 27-OCT-2016 RELEASED FOR PRODUCTION 07-JUL-2017 9077 REMOVE SIL PADS YS# 3797 AND CHANGE SCREW 8741 TO 8871 2-NOV-2017 9114 Changed R225 and R249 from 22R(YS#7930) to 10R (YS#7852) Changed D203A and D206A from BAT54 (YS#7944) to BAT750 (YS#9106) Change R219 from 470R (YS#7856) to 475R (YS#7673)
  • Page 17 POWER SUPPLY TO POWER AMP PCB D301 AC IN SILENT N1305 ES1H D304 W302:2 120V ES1H +175V PSA1S W302:1 CH1422U PSA1S IEC_RECT +202V ES15P W301:6 CH1426U ES15P N1301 +205V ES18P CH1423U ES18P +202V PSA2S W301:5 CH1426U PSA2S DPDT Switch Circuit Breaker NJM7815FA +15V W301:4...
  • Page 18 +/-15V_MOD +15V_MOD +15V +15V SUBWOOFER AMP +15V +15V_MOD R200 W125 100N N1211 0805 C200 10R0 100N 100N 100N 100N 100N 0805 100N C202 C203 C204 C205 C233 C206 0805 0805 0805 0805 0805 0805 Link1 Link2 100N C207 LVGND WOOFGND 100N 100N 100N...
  • Page 19 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT# STYLE KNOB# 27-OCT-2016 RELEASED FOR PRODUCTION 07-JUL-2017 9077 REMOVE SIL PADS YS# 3797 AND CHANGE SCREW 8741 TO 8871 2-NOV-2017 9114 Changed R225 and R249 from 22R(YS#7930) to 10R (YS#7852) Changed D203A and D206A from BAT54 (YS#7944) to BAT750 (YS#9106) Change R219 from 470R (YS#7856) to 475R (YS#7673)
  • Page 20 241.3 (mm) Score D204 Q204 R247 C241 U200 U207 C239 R214 C216 C236 5270 R226 D212 D209 250V L200 6663 C230 R265 R257 R251 D208 C227 L202 C237 R210 D210 U202 TJH2 D200 5972 R201 C215 R203 R219 R212 R259 5951 680N D201...
  • Page 21 PCB ASSEMBLY DOCUMENTATION MOUNTING HARDWARE & INSTRUCTIONS FOR HEAT SPREADER Z1611: 1- First install #8742 screw to align heatspreader Z1611 2- Install all devices on Heat Spreader YS#: 8800 3- Install #8800 and #8835 for grounding. Nut up. DESC: 6-32 KEPS NUT YS#: 8835 DESC: 6-32X1/2 PAN YS#: 8742...
  • Page 22 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT# STYLE KNOB# 27-OCT-2016 RELEASED FOR PRODUCTION 07-JUL-2017 9077 REMOVE SIL PADS YS# 3797 AND CHANGE SCREW 8741 TO 8871 2-NOV-2017 9114 Changed R225 and R249 from 22R(YS#7930) to 10R (YS#7852) Changed D203A and D206A from BAT54 (YS#7944) to BAT750 (YS#9106) Change R219 from 470R (YS#7856) to 475R (YS#7673)
  • Page 23 POWER SUPPLY TO POWER AMP PCB D301 AC IN SILENT N1305 ES1J DO-214AC D304 W302:2 120V ES1J L301 DO-214AC +175V PSA1S W302:1 CH1422U PSA1S IEC_RECT +202V ES15P W301:6 CH1426U ES15P N1301 +205V ES18P 15UH CH1423U ES18P +202V PSA2S 3128 W301:5 CH1426U PSA2S DPDT Switch Circuit Breaker...
  • Page 24 +/-15V_MOD +15V_MOD +15V +15V +15V SUBWOOFER AMP +15V_MOD R200 W125 100N N1211 0805 C200 10R0 100N 100N 100N 100N 100N 0805 100N C202 C203 C204 C205 C233 C206 0805 0805 0805 0805 0805 0805 Link1 Link2 100N C207 LVGND WOOFGND 100N 100N 100N...
  • Page 25 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT# STYLE KNOB# 27-OCT-2016 RELEASED FOR PRODUCTION 07-JUL-2017 9077 REMOVE SIL PADS YS# 3797 AND CHANGE SCREW 8741 TO 8871 2-NOV-2017 9114 Changed R225 and R249 from 22R(YS#7930) to 10R (YS#7852) Changed D203A and D206A from BAT54 (YS#7944) to BAT750 (YS#9106) Change R219 from 470R (YS#7856) to 475R (YS#7673)
  • Page 26 10275.591 (mil) Score D204 Q204 R247 C241 U200 U207 C239 R214 C216 C236 5270 R226 D212 D209 L200 250V R265 C230 R257 R251 6663 D208 C237 TJH2 C227 R210 L202 D210 U202 D200 5972 R201 C215 R203 R219 R212 R259 680N 5951 D201...
  • Page 27 PCB ASSEMBLY DOCUMENTATION MOUNTING HARDWARE & INSTRUCTIONS FOR HEAT SPREADER ZC1611: 1- First install #8742 screw to align heatspreader ZC1611 2- Install all devices on Heat Spreader YS#: 8800 DESC: 6-32 KEPS NUT 3- Install #8800 and #8835 for grounding. Nut up. YS#: 8835 DESC: 6-32X1/2 PAN YS#: 8742...
  • Page 28 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT# STYLE KNOB# 27-OCT-2016 RELEASED FOR PRODUCTION 07-JUL-2017 9077 REMOVE SIL PADS YS# 3797 AND CHANGE SCREW 8741 TO 8871 2-NOV-2017 9114 Changed R225 and R249 from 22R(YS#7930) to 10R (YS#7852) Changed D203A and D206A from BAT54 (YS#7944) to BAT750 (YS#9106) Change R219 from 470R (YS#7856) to 475R (YS#7673)
  • Page 29 GNDA 6543 CON_HOLE_156 INPUTGND TO POWER 0805 AMP PCB 100N CHSGND1 XC19 W100 100R 0805 -15VIP CON_HOLE_156 GNDA CHSGND ES12/15/18/21P Product(s): Description: POWERED SUBWOOFER INPUT PCB M1696 PCB#: Rev#: EML Rev#: Sheet 2019-10-16 INPUT.SchDoc V031 www.yorkville.com Modified: File: Tmp Rev:...
  • Page 30 ACTIVE CLIP TLIM XLIM BLUE PROGRAM W2-PIN2 W125 HEADER RAIL SENSE S4:1 0805 DGGND ROLL OFF 4221 +3V3 FROM MAIN SUPPLY W1:8 W125 S4:2 10K00 C135 R176 6408 6405 W1:7 LD5A LD6A LD3A 6400 LD4A LD2A 0805 0805 +VPS 6390 6400 W125 4221...
  • Page 31 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE MODE SELECT 4202 8653C 14-MAR-2017 RELEASE FOR PRODUCTION HF ROLL OFF 4202 8653C 01-SEP-2017 9101 ADDED U10 MEMORY CHIP FOR BLUETOOTH GAIN 2339 8653C...
  • Page 32 SEE NOTE 2. 10K00 C135 BLUE TOOTH POWER 249R0 100N 100N PROGRAM HEADER PROGRAMMED FOR PROGRAMMED FOR 100N 100N 2328 Yorkville Yorkville AT25010B C134 LD1A 2017 2017 HF ROLL OFF MODE SELECT CYBLE-012011-00 15UH R176 NS21P NS21P ACTIVITY ES21P ES21P...
  • Page 33 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES PCB HARDWARE 1. PCBSA: RTV BETWEEN ALL TALL COMPONENTS AND WHERE INDICATED. SCREWS AND BOLTS NUTS STANDOFFS MISCELLANEOUS 2. TEST: AFTER BOARD PROGRAMMING PLEASE CHECK APPROPRIATE BOX BESIDE THE MODEL THAT THE PCB WAS PROGRAMMED FOR. ENSURE THE CORRECT BOX IS CHECKED ON BOTH SIDES OF PCB WHERE INDICATED AND 3.
  • Page 34 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY POTENTIOMETERS/SWITCHES AND KNOBS FUNCTION POT/SW YS# STYLE KNOB# DATE VER# DESCRIPTION OF CHANGE MODE SELECT 4202 8653C 14-MAR-2017 RELEASE FOR PRODUCTION HF ROLL OFF 4202 8653C 01-SEP-2017 9101 ADDED U10 MEMORY CHIP FOR BLUETOOTH GAIN 2339 8653C...
  • Page 35 POWER SUPPLY TO POWER AMP PCB D301 Silent N1305 ES1J DO-214AC D304 120V CH1422U PSA1S ES1J FOR ES21P USE CH1426U ES15P DO-214AC CH1423U ES18P IEC_RECT 12A YS# 3606 +175V PSA1S W301:6 AC IN N1301 CH1423U ES12P +205V ES15P Vio1 CH1426U PSA2S 2491 +215V ES18P W301:5...
  • Page 36 +/-15V_MOD +15V SUBWOOFER AMP +15V_MOD R200 W250 N1211 1206 100N C206 0805 Link1 100N C207 WOOFGND 0805 LVGND PSGND WOOFGND R202 W250 N1212 1206 -15V_MOD -15V +17V_LS C237 D200 SILENT ON/OFF D209 R203 D212 CDSF4148 SOT-23 W100 1206 DO-214AC 43V0 R206 ES1J R204...
  • Page 37 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE 08-May-2019 New EMC compliant board 22-Aug-2019 9440 FOR ES12P-ES21P and PSA2S: Replace R242 #5110 0R04 2W with #5142 0R02 5W and DNS R243 23-Sept-2019 9454 REPLACE D308 AND D309 FROM YS#8814 ES1J TO YS#8159 SMAZ18 18V ZENER 9456 R247 moved close to C230 to eliminate oscillation DATE...
  • Page 38 475R0 R223 6K98 Q203 D203 4181 R228 274K R262 R231 R232 C226 C235 C234 182K R261 274K 5986 M M SZ18V Yorkville Yorkville 2496 C231 100N 100N ES1J IRGP50B60PD1 2019 2017 R237 Q205 C224 4181 3SMAJ5932B L200 3SMAJ5932B 600V 2496...
  • Page 39 PCB ASSEMBLY DOCUMENTATION MOUNTING HARDWARE & INSTRUCTIONS FOR HEAT SPREADER ZC1611: 1- First install #8742 screw to align heatspreader ZC1611 2- Install all devices on Heat Spreader YS#: 8800 DESC: 6-32 KEPS NUT 3- Install #8800 and #8835 for grounding. Nut up. YS#: 8835 DESC: 6-32X1/2 PAN INSERT FROM BOTTOM...
  • Page 40 DESIGN HISTORY AND INFORMATION CHANGE HISTORY POTENTIOMETERS AND KNOBS DATE VER# DESCRIPTION OF CHANGE 08-May-2019 New EMC compliant board 22-Aug-2019 9440 FOR ES12P-ES21P and PSA2S: Replace R242 #5110 0R04 2W with #5142 0R02 5W and DNS R243 23-Sept-2019 9454 REPLACE D308 AND D309 FROM YS#8814 ES1J TO YS#8159 SMAZ18 18V ZENER 9456 R247 moved close to C230 to eliminate oscillation DATE...
  • Page 41 Bluetooth™ Control overridden by the internal limiter. This control enables or disables the Bluetooth™ connection between a tablet or a smart phone using the Yorkville App. Pressing the Mode Bluetooth™ button for more than 4 seconds resets the ES-Series Punch Mode processes the sound so it’s perceived as powered subwoofer to factory settings.
  • Page 42 Les caissons de basse amplifiés de la série ES sont équipés d’un adaptateur les signaux de niveau ligne! de montage de pied intégré qui peut être utilisé avec l’accessoire Yorkville SW- Teletube pour supporter les enceintes pleine bande amplifiée élite. Le tube Niveau Ligne de support peut être ajusté...
  • Page 43 Yorkville Sound 550 Granite Court Pickering, Ontario Canada L1W 3Y8 www.yorkville.com Auto Attend: (905) 837-8550 Fax: (905) 837-8746...

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Es18p