Carbatec JN-XC300C Manual
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Carbatec JN-XC300C Manual

300m helical head jointer
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300mm Helical Head Jointer
J N - X C 3 0 0 C M A N U A L
3
CA RBAT EC .C O M. AU

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Summary of Contents for Carbatec JN-XC300C

  • Page 1 300mm Helical Head Jointer J N - X C 3 0 0 C M A N U A L CA RBAT EC .C O M. AU...
  • Page 2 Carbatec to keep you woodworking, as promised. We look forward to sharing in your woodworking journey! If you have any questions about our products or service, please call us on 1800 658 111 or email us at info@carbatec.com.au Find us on social media facebook.com/Carbatec instagram.com/Carbatec...
  • Page 3 Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
  • Page 4 Record the serial number and date of purchase Voltage in your manual for future reference. Freq: Phase: Amp: SERIAL NUMBER: Speed: Lot No.: Serial No.: DATE OF PURCHASE: Date: Made in for: CARBATEC PT Y LTD Brisbane - Australia Pg.4...

  • Page 5: Safety Instructions

    Australian/New Zealand Standards to ensure their compliance with all mandatory standards and regulations (applicable at time of original sale). Carbatec Pty Ltd are registered as a responsible supplier with relevant Australian government departments and our products are registered on the EESS & ACMA database.

  • Page 6: General Safety

    GENERAL SAFETY Operating a power tool can be dangerous if safety and common DO NOT FORCE THE TOOL to perform an operation for sense are ignored. The operator must be familiar with the which it was not designed. It will do a safer and higher operation of this machine.
  • Page 7 GENERAL SAFETY ALWAYS UNPLUG THE TOOL FROM THE STAY ALERT, WATCH WHAT YOU ARE DOING, AND ELECTRICAL RECEPTACLE USE COMMON SENSE WHEN OPERATING A POWER when making adjustments, changing parts or performing TOOL. A moment of inattention while operating power any maintenance.

  • Page 8: Additional Safety For Jointers

    Additional Safety for Jointers Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips from cutting operations can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby operator or bystanders with deadly force.

  • Page 9: Electrical Safety

    ELECTRICAL SAFETY grounding instructions, or if you are not sure the tool is properly grounded. This tool must be grounded while in use to protect Use only a 3-wire extension cord that has a 3-prong the operator from electric shock. IN THE EVENT OF A grounding plug and a 3-pole receptacle that accepts the MALFUNCTION OR BREAKDOWN, grounding provides the tool’s plug.
  • Page 10 Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. Control Cutterhead Panel Guard Fence Infeed Outfeed Table Fence Tilt Table Lock Depth-of-Cut Fence Lock Scale Fence Tilt Control Handle Infeed Table...

  • Page 11: Needed For Setup

    SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards The following are needed to complete the setup to untrained users. Read process: through this entire manu- al to become familiar with Description the controls and opera- • Additional People ........

  • Page 12: Controls And Components

    Controls & Table Controls Components To reduce your risk of serious injury, read this entire manual BEFORE using machine. Figure 2. Location of main table controls. Refer to Figures 1–6 and the following descrip- tions to become familiar with the basic controls D.
  • Page 13 Fence Controls Figure 3. Location of depth-of-cut scale indicator. Figure 5. Location of fence controls. K. Depth-of-Cut Scale: Indicates depth of cut N. Fence Tilt Handle: Tilts fence throughout (per pass). its range of motion from 45° inward to 45° outward (135°).
  • Page 14 Cleanup Cleanup Gasoline and petroleum products have low flash The unpainted surfaces of your machine are points and can explode coated with a heavy-duty rust preventative that or cause fire if used to prevents corrosion during shipment and storage. clean machinery. Avoi d This rust preventative works extremely well, but it u sing t h e s e p r o d u c t s will take a little time to clean.

  • Page 15: Site Considerations

    Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight The physical environment where the machine is of your machine. Make sure that the surface upon operated is important for safe operation and lon- which the machine is placed will bear the weight gevity of machine components.

  • Page 16: Moving & Placing Jointer

    Moving & Placing NOTICE Jointer Make sure lifting straps do not touch control panel pedestal in next step. Attach lifting slings to infeed and outfeed tables, as shown in Figure 13. Position slings as close to base as possible and tighten table HEAVY LIFT! locks to prevent damaging tables.
  • Page 17 Assembly Lower jointer into position. IMPORTANT: Before jointer was shipped from factory, infeed table was fully raised and stop bolt was threaded up against bottom of it to safely secure it during transit. You MUST adjust position of infeed stop bolt before Lifting heavy machinery attempting to lower infeed table.
  • Page 18 Lift fence assembly over fence carriage, slip Install cutterhead guard shaft into mounting hole, as shown in Figure 19, then secure it sliding bushing into the fence carriage slot, ensuring key fits snugly into key slot, as using lock knob. shown in Figure 16.

  • Page 19: Dust Collection

    Dust Collection Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly. DO NOT operate your jointer without an ade- quate dust collection system. This machine If you find an unusual problem during the test run, creates substantial amounts of wood dust immediately stop the machine, disconnect it from...

  • Page 20: Recommended Adjustments

    Recommended Push OFF button (see Figure 21). Adjustments OFF Button ON Button For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.

  • Page 21: Section 4: Operations

    SECTION 4: OPERATIONS Operation Overview To complete a typical operation with the jointer, the operator does the following: Examines workpiece to verify it is safe and The purpose of this overview is to provide the nov- suitable for cutting. ice machine operator with a basic understanding of how the machine is used during operation, so Adjusts fence for width of workpiece and the machine controls/components discussed later...

  • Page 22: Stock Inspection & Requirements

    Stock Inspection Stock Inspection & Scrape all glue off the workpiece before • jointing. Glue deposits on the workpiece, Requirements hard or soft, will gum up the cutterhead and produce poor results. • Remove foreign objects from the work- Follow these rules when choosing and jointing piece.

  • Page 23: Squaring Stock

    Squaring Stock Surface Plane on a Thickness Planer— Opposite face of workpiece is surface planed flat with a thickness planer. Squaring stock means making it flat and paral- lel along both length and width, and making the length and width perpendicular to one another. Previously Surface The purpose of squaring stock is to prepare it for Planed Face...

  • Page 24: Surface Planing

    Surface Planing NOTICE If you are not experienced with a jointer, set depth of cut to 0", and practice feeding The purpose of surface planing (see example workpiece across tables as described. This Figures below) on the jointer is to make one flat will help you prepare for actual operations.

  • Page 25: Edge Jointing

    Edge Jointing NOTICE If you are not experienced with a jointer, set depth of cut to 0", and practice feeding Edge jointing (see example Figures below) pro- workpiece across tables as described. This duces a flat and true surface along the side of will help you prepare for actual operations.

  • Page 26: Bevel Cutting

    Bevel Cutting NOTICE If you are not experienced with a jointer, set depth of cut to 0", and practice feeding Bevel cuts (see example Figures below) can be workpiece across tables as described. This made by setting the fence at the desired angle will help you prepare for actual operations.

  • Page 27: Rabbet Cutting

    Rabbet Cutting NOTICE If you are not experienced with a jointer, set depth of cut to 0", and practice feeding The purpose of rabbet cutting is to remove a sec- workpiece across tables as described. This tion of the workpiece edge (see example Figures will help you prepare for actual operations.

  • Page 28: Section 6: Maintenance

    SECTION 6: MAINTENANCE Schedule Cleaning & Protecting Cleaning this machine is relatively easy. Cleaning the Model G0834 is relatively easy. To reduce risk of shock or Vacuum excess wood chips and sawdust, and accidental startup, always wipe off the remaining dust with a dry cloth. If any disconnect machine from resin has built up, use a resin-dissolving cleaner power before adjustments,...
  • Page 29 Lubrication Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them. It is essential to clean components before lubri- cating them because dust and chips build up on lubricated components and make them hard to move.

  • Page 30: Section 7: Service

    SECTION 7: SERVICE Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor &...
  • Page 31 Operations Symptom Possible Cause Possible Solution Tables are hard to 1. Table lock is engaged/partially engaged. 1. Completely loosen table locks (Page 4). adjust. 2. Table stop bolts blocking movement. 2. Loosen/reset table stop bolts (Page 5). Excessive snipe 1. Outfeed table is set too low. 1.

  • Page 32: Rotating/Replacing Cutterhead Inserts

    Rotating/Replacing Cutterhead Inserts Rotating/Replacing Put on heavy leather gloves to protect fingers and hands. Cutterhead Inserts Carefully clean away all sawdust or debris from top of insert, Torx screw, and surround- ing area Figure 38). The spiral cutterhead is equipped with 4-sided indexable carbide inserts.

  • Page 33: Tensioning/Replacing V-Belts

    Tensioning/ Check belt tension: Each belt is correctly tensioned when there is approximately ⁄ " Replacing V-Belts deflection when it is pushed with moderate pressure, as shown in Figure 40. V-belts transfer power from motor to cutterhead. To ensure efficient transfer of power to cutterhead, Cutterhead Pulley make sure V-belts are always properly tensioned and in good condition.
  • Page 34 Checking/Adjusting Press down on motor until there is proper tension on V-belts. While holding motor Pulley Alignment down, tighten hex nuts on tension rods (see Figure 41 on Page 35). Replace rear access panel and close Proper pulley alignment is important for optimum cutterhead pulley cover.

  • Page 35: Setting Outfeed Table Height

    Setting Outfeed Loosen hex nuts on motor tension rods (see Figure 43). Table Height Tension Rods w/Hex Nuts The outfeed table height must be even with the top of the cutterhead knives when they are posi- tioned at top dead center. If the outfeed table is set too low, there will be snipe.

  • Page 36: Calibrating Depth-Of-Cut Scale

    Calibrating Open cutterhead pulley cover and rotate cutterhead pulley until one cutterhead insert Depth-of-Cut Scale is at top dead center (its highest point during rotation), as shown in Figure 45. The depth scale can be calibrated or "zeroed" to Top Dead make sure the cutting depth shown on the scale Center matches the actual cutting depth (per pass).

  • Page 37: Checking/Adjusting Table Parallelism

    Checking/Adjusting Place straightedge on outfeed table so it hangs over cutterhead, rotate motor pulley so Table Parallelism straightedge is between inserts, then lower outfeed table until straightedge just touches cutterhead body, as shown in Figure 50. If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur.

  • Page 38: Adjusting Table Parallelism

    checking infeed table adjusting table parallelism Checking Infeed Table Adjusting Table Parallelism DISCONNECT MACHINE FROM POWER! For safe and proper cutting results, tables must be parallel to cutterhead. Adjusting them to be Complete all steps in Checking Outfeed parallel is a task of precision and patience, and Table on Page 39.
  • Page 39 Remove front and rear table covers to Loosen set screw on each eccentric bushing (see Figure 56). expose eccentric bushings, as shown in Figures 54–55. Front Table Cover Set Screw (1 of 4) Figure 54. Removing front table cover. Figure 56. Location of eccentric bushing set screw.
  • Page 40 11. Place straightedge in each position shown Place straightedge in each position shown in Figure 58, and adjust eccentric bush- in Figure 60, and adjust eccentric bushings ings under outfeed table so straightedge under infeed table so straightedge lies flat touches cutterhead body while lying flat against both tables.

  • Page 41: Setting Fence Stops

    Setting Fence Stops Loosen jam nut on 45° inward positive stop bolt and adjust stop bolt until fence is exactly 45° inward while resting on bolt . The fence stops simplify the task of adjusting the Verify angle with sliding bevel set to 45° fence to 45˚...

  • Page 42: Adjusting Cutterhead Guard Tension

    Adjusting Cutterhead Setting 45° Outward (135°) DISCONNECT MACHINE FROM POWER! Guard Tension Loosen fence tilt lock, rotate stop block up, and position fence approximately 45° outward (135°) onto positive stop bolt (see Figure 64). The cutterhead guard is a critical safety feature of this jointer.
  • Page 43 SECTION 9: PARTS Fence REF PART # DESCRIPTION REF PART # DESCRIPTION P0834101 FENCE P0834101 P0834120 FENCE CARRIAGE P0834120 P0834102 ANGLE STUD 32MM X 82MM P0834102 P0834121 STOP BLOCK P0834121 P0834103 TAPERED HANDLE M12-1.75 P0834103 P0834122 FLAT WASHER 8MM P0834122 P0834104 HEX NUT M12-1.75 P0834104 P0834123 HEX BOLT M8-1.25 X 25...
  • Page 44 Table Pg.44...
  • Page 45 Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0834201 OUTFEED TABLE P0834246 FRONT TABLE COVER Table Parts List Table Parts List Table Parts List Table Parts List P0834202 OUTFEED TABLE LIP P0834247 HEX BOLT M8-1.25 X 12 P0834203 CAP SCREW M10-1.5 X 35 P0834248...
  • Page 46 Cutterhead Cutterhead Cutterhead Cutterhead Cutterhead REF PART # DESCRIPTION REF PART # DESCRIPTION P0834301 HEX BOLT M8-1.25 X 20 P0834318 CARRIAGE MOUNT REF PART # REF PART # REF PART # DESCRIPTION REF PART # DESCRIPTION DESCRIPTION DESCRIPTION REF PART # REF PART # REF PART # DESCRIPTION...
  • Page 47 Stand & Tools 435-1 435-2 435-4 435-3 423-1 423-2 423-3 423-4 423-7 423-8 423-6 423-9 423-10 423-11 413 412 -52- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0834 (Mfd. Since 12/17) Scan QR code to visit our Parts Store. Pg.47...
  • Page 48 Stand & Tools Parts List Stand & Tools Parts List Stand & Tools Parts List Stand & Tools Parts List Stand & Tools Parts List PART # DESCRIPTION REF PART # DESCRIPTION P0834401 CABINET 435-1 P0834435-1 CONTACTOR NHD C-35D PART # PART # PART # DESCRIPTION...
  • Page 49 1. a copy of the order or receipt for the goods; 2. the serial or batch number printed on the machinery A. We warrant that this Carbatec product will be free from de- manufacturing plate; and fects caused by faulty workmanship or faulty materials for a period of 3 years from date of sale.
  • Page 50 C a r bat ec P t y L t d E info@carbatec.com.au AU 1800 658 111 NZ 0800 444 329 128 Ingleston Road, Wakerley, Queensland Australia 4154 ABN 84 010 706 242 C A R BATEC.C O M. AU...

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