Carbatec TJ-X300C Owner's Manual
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Carbatec TJ-X300C Owner's Manual

300mm industrial thicknesser / jointer with helical cutterhead
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WARRANTY
OWNERS MANUAL
300mm Industrial Thicknesser / Jointer
with Helical Cutterhead
TJ-X300C

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Summary of Contents for Carbatec TJ-X300C

  • Page 1 WARRANTY OWNERS MANUAL 300mm Industrial Thicknesser / Jointer with Helical Cutterhead TJ-X300C...

  • Page 2: Use Of The Machine

    Foreword hese instructions have been created by the device manufacturer and are an integral part of the machine delivery. hey contain basic information for qualified operating staff and describe the environment and manners of the machine use for which it has been designed, and also contain any information necessary for the correct and safe operation.

  • Page 3: Safety Instructions

    Only an expert skilled in the field of wood-machining or a worker instructed and trained by such expert may operate the machine, regardless of the sex. hile working on the machine the operator must get familiar with these instructions and comply with any safety rules, regulations and provisions in force in the respective country.
  • Page 4 emember the position (location) of the emergency stop switch so that you can use it promptly at any time. - Be careful and do not touch any switches while the machine is being operated. - Do not touch any rotating tool by hands or with any other object under any circumstances.
  • Page 5 while being machined. - Never wear any loose working clothes. - Do not work on the machine under influence of drugs or alcohol, and when you are tired. Safety regulations for operators Do not put the machine into operation before you get acquainted with the contents of the instructions for use.

  • Page 6: Transport And Storage

    socket. Keep your fingers in a distance from belts and belt pulleys. hile replacing electrical parts of the equipment, turn off the switch and disconnect the plug from supply socket. Faulty parts should be replaced only with products having the same specifications as the original ones. Do not remove or interfere otherwise in safety devices such as covers, limit switches, and do not block them mutually.

  • Page 7: Technical Specifications

    machine against excessive vibrations and humidity. It should be stored in a shelter at temperatures ranging from -25°C to 55°C. As standard, the machine is wrapped up in a plastic tray and is transported this way. pon request the machine may also be packed in a robust wooden box. Technical specifications Machine Length 1300...

  • Page 8: Features And Terminology

    sources of noise etc., e.g. the number of machines and the other neighbouring procedures. Also the highest permissible levels of exposure may vary in different countries. his information should help the machine user to evaluate the risk and the risk rate in a better manner. Features and Terminology Receiving Carefully unpack the machine and any loose items from the wood crate and inspect...

  • Page 9: Electrical Connection

    Model P 310 Jointer-Planer is rated at 230 . his machine is not supplied with The TJ-X250C and TJ-X300C Thicknesser / Jointers are designed for use when a plug. se a plug and outlet rated at least 20amps.

  • Page 10: Planer To Jointer Setup

    Table is heavy. Use care when raising. Failure to comply may cause serious injury. hen raised, the table should be in the vertical position as shown in C, Fig. 3. he latch (E, Fig. 3) should be engaged, preventing the table from an accidental forward fall.

  • Page 11: Planer Controls And Adjustments

    Power Once a properly rated plug is connected, plug power cord into outlet. Press the green on button (A, Fig. 4) to start. Press the red off button (B, Fig. 4) to stop. Planer Controls and Adjustments eferring to Figure 5: Power Feed Placing the planer power feed handle (D) in the up position turns the planer power feed on (see arrow).

  • Page 12: Jointer Controls And Adjustments

    Table Lock urn the table lock (E) clockwise to lock the height adjustment handwheel (F) and secure the planer table (C) in its selected position. urn the table lock (E) counterclockwise to release and permit table adjustment. Table Height Adjustment he planer table height is set as follows: 1.
  • Page 13 A depth of cut of 1.5mm or less is recommended. Note: Cutterhead Guard Properly positioned, the cutterhead guard (H) should rest against the fence (A). Fence Movement eferring to Figure 7: he fence (A) can be moved forward (B) or backward (C) across the width ( ) of the table.
  • Page 14 1. Infeed and outfeed tables must be coplanar. 2. Knives or knife inserts must be set in the cutterhead so that the highest point of their arc is level with the outfeed table. 3. On the standard cutterhead, knives must be parallel with the outfeed table across the entire length of the knives.
  • Page 15 E) as far as it will go, or remove it from the machine entirely. 4. otate the cutterhead to avoid knife interference. 5. Place a straight edge (D) across the front of the outfeed table (F) and extending over the infeed table (G). Note the position of the infeed table (G). Note the position of the straight edge in Figure 6 with respect to the fence (H).
  • Page 16 1. Disconnect machine from the power source. 2. emove the cutterhead guard (B, Fig. 8). eferring The knife inserts on the model TJ-X300C are four-sided. When dull, simply to Figures 11 and 12: remove each insert, rotate it 90° for a fresh edge, and re-install it. Use the provided star point Torx screwdriver to remove the knife insert screw.
  • Page 17 direction. 8. Insert lock bar (B) and tighten just enough to hold in place. 9. epeat for other two blades. Jointer Table Lock Handle Adjustment For best performance, the jointer table lock handles (A2) should be approximately in the fully down position when in the locked position. If adjustment is required: 1.
  • Page 18 replaced. Place the power feed handle (J) in the down (off/disengaged) position, which provides belt slack for the next step. 8. emove the feed-roller belt (G) from around the feed-roller pulley (K) and motor pulley (M). 9. Loop the new belt around the smaller (inner) motor pulley (M) and feed-roller pulley (K).

  • Page 19: Basic Operations

    5. ith the handwheel (G), gently raise the table (C) until the gauge block (B) makes slight contact with the tip of the knife blade, then lock the table. 6. Move the gauge block (B) to opposite end of table (E). If the distance from the table to tip of the knife blade is the same at both ends, the table is parallel to the cutterhead.
  • Page 20 eferring to Figure 16: At the start of the cut, the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth, even motion toward the cutterhead. After the cut is under way, the new surface rests firmly on the outfeed table.

  • Page 21: Planer Operations

    2. Inspect stock for soundness and grain direction (refer to Direction of Grain on previous page). 3. et the infeed table for a cut of approximately1.5mm. 4. If the board is bowed (curved), place the concave edge down on the infeed table. 5.
  • Page 22 a level surface has been created, flip the lumber and create parallel sides. Plane alternate sides until the desired thickness is obtained. hen half of the total cut has been taken from each side, the board will have a uniform, moisture content and additional drying will not cause it to warp.

  • Page 23: Maintenance

    4. est the board end on the infeed roller plate and direct the board into the planer. 5. lide the workpiece into the infeed side of the planer until the infeed roller begins to advance the workpiece. 6. Let go of the workpiece and allow the automatic feed to advance the workpiece. 7.

  • Page 24: Performance Troubleshooting - Jointer

    3. o protect the infeed table from scratches, partially cover the sharpening stone with paper (Figure 22). 4. Lay the stone on the infeed table. 5. Lower the infeed table and turn the cutterhead by turning the cutterhead pulley. he infeed table height is set properly when the stone's surface is flush with the knife bevel.

  • Page 26: Performance Troubleshooting - Planer

    Performance Troubleshooting – Planer...

  • Page 27: Mechanical Troubleshooting - Planer/Jointer

    Mechanical Troubleshooting – Planer/Jointer...
  • Page 28 TJ-X300C Cutter Block Guard and Outfeed Assembly...
  • Page 29 TJ-X300C Cutter Block Guard and Outfeed Assembly Index Part Description Size 1 ..JPT310-001 ....Lock Nut ..........M8 ........... 4 2 ..JPT310-002 ....Washer ............ H8 ..........4 3 ..JPT310-003 ....Outfeed Table Bracket Shaft ..............1 4 ..
  • Page 30 TJ-X300C Cutter Block Guard and Outfeed Assembly Index Part Description Size 421 ..JPT310-421 ....Lock Nut ..........M6 ........... 2 422 ..JPT310-422 ....Nylon Washer .......... 6 ..........2 423 ..JPT310-423 ....Shaft (M6) ....................1 424 ..
  • Page 31 TJ-X300C Cutter Block assembly...
  • Page 32 TJ-X300C Cutter Block assembly Index Part Description Size 60 ..JPT310-060 ....Hex.Socket Set Screw ......M6X8 ........1 61 ..JPT310-061 ....Small Cam Wheel for Safty Switch ............1 62 ..JPT310-062 ....Washer ............ H14 .......... 2 63 ..
  • Page 33 TJ-X300C Base Assembly...
  • Page 34 TJ-X300C Base Assembly Index Part Description Size 131 ..JPT310-131 ....Carriage Bolt ........... M12X65 ........1 133 ..JPT310-133 ....Tube ......................1 135 ..JPT310-135 ....Bearing ............ 6001-2Z ........1 136 ..JPT310-136S ....Chain Tension Wheel (Sproket) .............. 1 ....
  • Page 35 TJ-X300C Infeed Table Assembly...
  • Page 36 TJ-X300C Infeed Table Assembly Index Part Description Size 182 ..JPT310-182 ....Outfeed Table Bracket Shaft ..............1 184 ..JPT310-184 ....Infeed Table Bracket Right ...... M8X60 ........2 190 ..JPT310-190 ....Infeed Table Bracket Left ................ 1 203 ..
  • Page 37 TJ-X300C Drive and Motor Assembly...
  • Page 38 TJ-X300C Drive and Motor Assembly Index Part Description Size 221 ..JPT310-221 ....V-Belt for Cutterblock ......A1194 ........1 222 ..JPT310-222 ....Drive Chain ..................... 1 223 ..JPT310-223 ....Cam Wheel Bracket ................1 224 ..JPT310-224 ....Cam Wheel Shaft ..................1 225 ..
  • Page 39 TJ-X300C Thickness Table Assembly...
  • Page 40 TJ-X300C Thickness Table Assembly Index Part Description Size 288 ..JPT310-288 ....Indicator ....................1 289 ..JPT310-289 ....Screw ............M6x12 ........1 290 ..JPT310-290 ....Hex. Socket Set Screw ......M8x12 ........1 291 ..JPT310-291 ....Thickness Table Guide Bar ..............1 292 ..
  • Page 41 TJ-X300C Working Fence Assembly...
  • Page 42 TJ-X300C Working Fence Assembly Index Part Description Size 368 ..JPT310-368 ....Pin for Hinge ................... 1 369 ..JPT310-369 ....Square Nut ..........M8 ........... 2 370 ..JPT310-370 ....Lock Nut ..........M6 ........... 6 371 ..JPT310-371 ....Fence Mounting Bracket ................. 2 372 ..
  • Page 44 3 years from date of sale. Carbatec Pty Ltd ABN 84 010 706 242 info@carbatec.com.au | Phone 1800 658 111 | www.carbatec.com.au...
  • Page 45 Carbatec Pty Ltd ABN 84 010 706 242 info@carbatec.com.au Phone: 1800 658 111 128 Ingleston Road, Wakerley Queensland Australia 4154 www.carbatec.com.au...

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