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MAR MAR OPERATION OPERATION MANUAL MANUAL MARINE PROPULSION ENGINE MARINE PROPULSION ENGINE 6EY17W 6EY17W 17-800100 17-800100...
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YANMAII YANMAII CO., I.TD. CO., I.TD. Rights Reserved, Rights Reserved, Copyright Copyright INTRODUCTION INTRODUCTION r r ...
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Thank Thank you you for p for purha!"n# a urha!"n# a YA YANMAR NMAR $ar"n% $ar"n% pro&u'( pro&u'( Th"! op%ra'"on $anua) "! for y Th"! op%ra'"on $anua) "! for your our!af% !af% an& %ff%'"*% u!% of an& %ff%'"*% u!% of 'h% pro&u'(...
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$l $l n der nder nu"/e nu"/er *l$&h *l$&he ,.--,.J[l ,.--,.J[l ('-i ('-i (((((")) (((((")) lli; lli; L§J L§J , en ,en "a#hine "a#hine +r +r 888888 888888 *uel *uel 6 6e#tion e#tion !u"! !u"! O!eration O!eration side side r ...
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*ires ro" oil i%nition i%nition *ires ro" oil uel oils e'%' e'%' • • Ma5e Ma5e sure a%ain that the sure a%ain that the t$!e o uel oil t$!e o uel oil is #orre# is #orre#t t /eore $ou reuel' The /eore $ou reuel' The &ron% &ron% uel oils #ause a ire'...
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• • Ma5e Ma5e sure that sure that no no la""a/le la""a/le "aterials "aterials are near are near as as the /atter the /atter$ "a5 $ "a5es inla""a/le %as inla""a/le %as &hile #har%in%' &hile #har%in%' #an ex!lode' ex!lode' • • Ma5e Ma5e sure that the roo"...
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• • Not usin% %enuine !arts "a$ shorten the "a#hine lie or #ause unex!e#ted "alun#tion' Not usin% %enuine !arts "a$ shorten the "a#hine lie or #ause unex!e#ted "alun#tion' *OR .OUR )A*ET .OUR )A*ET. . - - Ma"n'%nan% Pr%au'"on! Ma"n'%nan% Pr%au'"on! 4e sure to o/e$ the "aintenan#e !re#autions or sae "aintenan#e' 4e sure to o/e$ the "aintenan#e !re#autions or sae "aintenan#e' Ma"n'%nan% )oa'"on!
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6 6 8 8 *OR .OUR )A*ET. *OR .OUR )A*ET. Pr%au'" Pr%au'"on! on!a#a"n!' /ork a#a"n!' /ork 4eore $ou start &or5 &or5 4eore $ou start • • +is#onne#t +is#onne#t the !o&er sour#e' the !o&er sour#e' .o .ou u #an %et #an %et /urned /urned or or suer suer an an ele#tri#...
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+o not &or5 in an unnatural !osture $ A &epe)ted i5&ry (y o))&r. 2hen $ou use or%ani# sol,ents • Or%ani# sol,ent #an turn into a %as easil$' It is dan%erous to /reathe the %as' Ma5e sure that the area &here $ou use this sol,ent has sui#ient airlo&' Bi%hl$-#on#entrated or%ani# sol,ent #an dissol,e ats and oils and is •...
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R " " 7'd #6:: lllill t6 $';t' r6 $ ' .7 $ J:l< /#lll WAl $ J ll3t( • "ln a t e r st o • In6u r $ ax!l os lo...
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A AU O4e sure that $ou understand instru#tion in the o!eration /eore startin% o!eration' O*ailur e to o llo& the i nstru#t the o!er a tion "anual #an serious in6ur$' o6r666C6(<'6ro6r66e6C the e n %in e' ONe,er tou#h ex!osed "o,in% o!eration' .ou "a$ /e O2ear % lo,e s ...
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r )&in% ar" inta5e I exhaust ,al , e Lu/' o i l #ooler onne#tin% rod su#tion ! i!e 0 4 999>-00)0A#l PRODUCT O4ER4IEW 8 3un'"on!of Maor Co$pon%n'! 3u%) !y!'%$ The uel oil lo&s ro" the tan5 throu%h the uel-&ater se!arator o!tion( uel eed !u"!( uel ilter( uel in6e#tion !u"! and uel in6e#tion !i!es into the uel in6e#tion ,al,e' The #olle#tion !i!e returns ex#ess uel oil ro"...
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0 3u%) f%%& pu$p This "e#hani#al uel !u"! sends uel oil to the uel in6e#tion !u"!' 0 3u%) pr"$"n# pu$p This "anual uel !u"! sends uel oil to the uel in6e#tion !u"!' Use it &hen $ou release air ro" the uel s$ste"' Mo,e the !iston to send the uel oil' 0 3u%) f")'%r ...
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00330-00!= ## 3r%!h/a'%r 'ank This resh&ater stora%e tan5 has a /uilt-in resh&ater #ooler' The #ooler uses sea&ater to #ool the resh&a- ter' 0 3"))%r ap This is the #o,er o the &ater su!!l$ !ort on the to! o the resh&ater tan5' It has a !ressure ,al,e' 0 3r%!h/a'%r pu$p This #entral !u"! sends resh&ater to #ool the en%ine' The resh&ater lo&s throu%h the en%ine and #ools it' Then it returns to the resh&ater tan5'...
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+UHHER ILLU MI )TOP *8 8 + 0 44 0 >2 --00 ## Press do&n the /utton until the en%ine #o"es to a #o"!lete sto!' 11B S'ar'%r !/"'h Three-ste! rotar$ s&it#h The 5e$ s &it#h starts the en%ine' This is the sto! !osition' The ele#tri# s$ste"...
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• The air heater !re-heats the inta5e air &ar"er &hen in #old o!eratin% #onditions' This "a5es the en%ine start easier' 4e sure to start the en%ine &ithin 1 "inute ater s&it#hin% to the LO2 !osition' I $ou start the en%ine &ithout s&it#hin% to the LO2 !osition( the air heater &ill not turn on' A)ar$ -u%r! The alar"...
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00009?-0l *resh&ater te"!erature alar" la"! This la"! indi#ates that the resh&ater is too hot' I the en%ine #ontinues to o!erate( it &ill o,erheat and seiFure &ill o##ur' he#5 the load #ondition and the resh&a- ter #oolin% s$ste" or dee#ts' lu/ri#ation En%ine oil !ressure alar"...
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0 0 4 993-00## 993-00## 0 0 R%$o'% R%$o'% on'ro) )%* on'ro) )%*%r %r A!!l$ oil to the A!!l$ oil to the /all /all 6oints o the 6oints o the re"ote #ontrol #a/ re"ote #ontrol #a/les' les' 0 0 Rok%r Rok%r ar$ A!!l$ oil to the ro#5er ar"' A!!l$ oil to the ro#5er ar"' 0 0 7...
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oooo oooo 00 0072 72 OPERATION - OPERATION - R%h%k"n# 'h% >uan'"'y of R%h%k"n# 'h% >uan'"'y of Lu-r"a'"n#O") Lu-r"a'"n#O") an& an& 3r%!h/a'%r 3r%!h/a'%r +o a test run o the en%ine &hen3 .ou +o a test run o the en%ine &hen3 .ou ill the en%ine &ith en%ine ill the en%ine &ith en%ine lu/ri#atin% lu/ri#atin%...
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Ma5e sure that the oil le,el is /et&een the u!!er and lo&er lines on the di!sti#5' I ne#essar$( ill the lu/ri#at- in% oil ro" the /reather #a! 1 o the iller !ort to the u!!er line on the di!sti#5' 00003-0207 ?5 8 OPERATION Ch%k"n# an&...
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Wa'%r ha$$%r pr%*%n'"on "n!p%'"on 4eore the irst en%ine start ater installation or a lon% en%ine sto!( exa"ine the inside o the #$linder or &ater or uel' O/e$ the instru#tions that ollo&' 1' Re"o,e the sto!!er 1 ro" all #$linders' Turn the de#o"!ression shat ...
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" i l o lii4iiil>i o!eration or "alun#tions #an result' I the$ do not o!erate #orre#tl$( #onsult $our .ANMAR dealer or dis- tri/utor' l29> -07J 02 Pr%par"n# fu%) o"), )u-r"a'"n# o") an& fr%!h/a'%r "n r%!%r*% Pre!areuel or the da$Js o!eration'Al&a$s 5ee! an reser,eo...
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1' )tart at a!!roxi"atel$ >00 "in' In#rease to the rated en%ine s!eed in ste!s o 100 "in e,er$ 10 "inutes' +o it &ithout load' ' Ater the no-load o!eration( do load o!erations in the seuen#e o < <0 7< and 100 NOTICE ...
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9' Ma5e sure that the startCsto! handle is set to RUN' 00 7 >-00 ## ?9 8 OPERATION Mo,e the %o,ernor handle until the !ointer on the s!eed #ontrol shat o the %o,ernor !oints to on the s#ale' <' 4eore $ou o!erate the starter s&it#h( "a5e sure that the #lut#h le,er o...
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..4atter$ )t art " otor Alternator 04eor e s tartin % i n % o!eration I;our ;starti n % Re l e ase $our h a nd a l er start i n % 0??9! , -00! " 0 2 hatte r ...
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0.0793-00!"#l ?< OPERATION - 8' Turn the %o,ernor handle and set the idle rotation' Idle rotation3 a!!rox' >00 to 700 "in The t$!e o shat is dierent or all ,essels' Ad6ust the ran%e so that the shi! #an /e o!erated &ithout !ro/le"s e'%' noise ro"...
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S/"'h"n# 'o 'ro))"n# $o&% The trollin% "ode lets the #lut#h sli! and slo&s the !ro- !eller' +o not use trollin% "ode or tra&lin% or /otto" tra&lin%' 0 Tro))"n# han&)% op'"onB Ma5e sure to lo#5 the trollin% handle to 2 hi%h s!eed durin% nor"al o!eration' )&it#h to the trollin% "ode durin% lo&...
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>' Ad6ust the !ro!eller s!eed &ith the dial to the troll- in% "ode' • Turn the dial to )LO2 to de#rease the !ro!eller s!eed' • Turn the dial to the dire#t- #ou!led side to in#rease the !ro!eller s!eed' • 2hen the s#ale is dire#t-#ou!led( the "ode is dire#t-#ou!led "ode' 7' To sto! trollin%( set the dial to the dire#t-#ou!led...
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)ea&ater3 sea&ater !u"!( lu/ri#atin% oil #ooler( air #ooler( lu/ri#atin% oil #ooler o the "arine %ear( !i!e /et&een the sea- &ater !u"! and the resh&ater #ooler *or the sea&ater !u"! ru//er i"!eller t$!e( re"o,e the !u"! #o,er to drain the &ater' 7' Ma5e sure to turn o...
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Trou-)%!hoo'"n# Char' I $ou en#ounter so"e dii#ult$ durin% o!eration( tr$ to identi$ &hat 5ind o ailure has o##urred and sto! the en%ine' Then( $ou #an #he#5 and trou/leshoot the en%ine or that ailure' *ind the #ause and ta5e the #orre#t #ounter"easures as indi#ated /elo&' )tartin% *a il u r ...
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Is the en%ine rotated /$ hand 0 3a")ur% "n fu%) !y!'%$ 00?9 2-00! "## 3a")ur% Con'%n' Coun'%r$%a!ur% R%f%r The uel #o#5 ,al,e is #losed O!en the uel #o#5 ,al,e No uel is let in uel tan5 Reill &ith uel Air is tra!!ed in uel s$ste" 4leed air ...
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+oes the #har % e la"! li%ht u! durin% en%ine sto! .E) #har%e l a "! i s not o dur i n% en%ine o !e ra 0 3a")ur% r%)a'%& 'o a)'%rna'or 00>>?>-0 4!" ## 3a")ur% Con'%n' Coun'%r$%a!ur% R%f%r%n% Pa# En%ine s!eed is lo&...
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s s t t he u u /ri # # atin% atin% o o il !r !r essur sur e e % a a u %e s s ho&in% ho&in% n n or" or" a a l a a l ue ...
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N N o o ( ( 3 3 a a " " ) ) u u r r % % C C o o n n ' ' % % n n ' ' C C o o u u n n ' ' % % r r $ $ % % a a ! ! u u r r % % R%f%r%n% Pa#% R%f%r%n% Pa#% Lu/ri#atin% oil...
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3 3 a a " " ) ) u u r r % % C C o o n n ' ' % % n n ' ' C C o o u u n n ' ' % % r r $ $ % % a a ! ! u u r r % % N N o o ( ( N N o o ( ( 3 3 a a "...
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he#5 and re!air it Instru"ent !anel is dee#ti,e Or #onsult $our .ANMAR dealer or distri/utor Te"!erature s&it#h is dee#ti,e Re!la#e 0 3a")ur% "n fr%!h/a'%r ! y!'%$ 3a")ur% Con'%n' Coun'%r$%a!ur% R%f%r%n% Pa#% 3a")ur% Con'%n' Coun'%r$%a!ur% R%f%r%n% Pa#% Gin%ston #o#5 is not ull$ o!ened O!en the Gin%ston #o#5 ull$ *resh&ater !u"! is dee#ti,e he#5 the !art( then disasse"/le and #lean it...
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3a")ur% Con'%n' Coun'%r$%a!ur% R%f%r%n% Pa# Pro!eller is da"a%ed or #onta"inated Re!air( re!la#e( o r #lean the !ro!eller Bull is noti#ea/l$ #onta"inated lean the hull Attitude o hull is not %ood han%e the load !osition 4oat is o,erloaded Res!e#t the load #a!a#it$ ...
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Is the lu/ri#atin% oil #onsu"!tion h i%h 00>>97 --0?! " ## 0 O")8up or o")8&o/n 3a")ur% Con'%n' Coun'%r$%a!ur% R%f%r Lu/ri#atin% oil le,el is hi%h Redu#e the lu/ri#atin% oil to a !ro!er uantit$ he#5 the ,al,e ste" seal and ,al,e %uide *ailure in ,al,e ste"...
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lut#h sli!s durin% na,i%ation' The %ear #annot /e shited /et&een or&ard and re,erse' shat rotates &ith the #lut#h handle at the neutral !osition' !ro!eller 00>>92-02 != ## han&)% 0 Inorr%'po!"'"on"n#of )u'h 3a")ur% Con'%n' Coun'%r$%a!ur% R%f%r%n% Pa# 3 The trollin% handle is in the trollin% !osition Mo,e the handle out o...
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)o/%r un'") arr"*"n# a' 'h% por'(A! !oon a! r%'urn"n#'o 'h% por', r%u%!' yourau'hor"%& YANMAR &%a)%r or &"!'r"-u'or'o r%pa"r 'h% $ar"n% #%ar( U!"n# E$%r#%ny +o)'! I an e"er%en#$ dee#t in the "arine %ear e'%' the !ro!eller does not rotate o##urs( sto! the en%ine and ta5e the #orre#t #ounter"easure'...
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E"er%en#$ /olt !lu% Re"o,e th i s ! l u % red and insert e"er%en#$ /olt s!anner' TROU+LES2OOTING <7 Turn the l$&heel and sto! it &hen ' one o the e"er%en#$ sto! /olts is ,isi/le in the !lu% hole o the "arine %ear' 9' Insert the su!!lied e"er%en#$ /olt &ren#h 1 into the /olt hole' Turn it #lo#5&ise to ti%hten the e"er%en#$ /olt '...
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• The !arts &ith a !osition "ar5 and "at#h "ar5 &ith the #$linder nu"/er and the /earin% nu"/er "ust /e installed in the ori%inal !ositions' I $ou re!la#e these !arts( "a5e the sa"e "ar5s on the ne& ones' • Install the re"o,ed !rote#ti,e #o,ers and heat shieldin% #o,ers in the ori%inal !ositions' •...
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8' Re"o,e the #$linder head' 0040 7 -00!"## 1=5 8 +I)A))EM4L.( A)) EM4L.( A+;U)TMENT • Pre#autions or o,erhaul and asse"/l$ • Loo5 or #ar/on /uildu! in the #o"/ustion #ha"/er and the inta5e and exhaust !assa%e' It #an /e used as a reeren#e to de#ide the "aintenan#e inter,als in the uture' Ater #leanin%( #areull$ loo5 or #ra#5s and other da"a%e' •...
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)[r-0- r i n% as5e t #o!!er NoFFleslee,e K----- #o!!er as5e t Lot No' Mar5in%A o'B...U& 0'',0?>4 -00 !" ## DISASSEM+LY, ASSEM+LY, AD;USTMENT 8 1= • Ater $ou re"o,e the noFFle slee,e( re!la#e the #o!- !er %as5et and 0- rin%s &ith ne&( %enuine !arts' A!!l$ a s#re&...
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00?>>-00 0 In'ak%%@hau!' *a)*%! 0 2o/ 'o &"!a!!%$-)% the ,al,e s!rin% deta#hin%Catta#hin% tool to the #$linder heads' 1' Install Mo,e the handle o the ,al,e s!rin% tool in the dire#tion o the arro&' Re"o,e the #otter sto! "etal' ' 2hen $ou re"o,e the ,al,e s!rin% or the ,al,e rotator &ith the #$linder head installed( set the !is- ton to to! dead #enter' This "a5es sure that the inta5eCexhaust ,al,es do not all do&n' 4olt M 1 0x><...
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NOT ICE Bandlin% the ste" seal durin% asse"/l$ • +urin% asse"/l$( "a5e sure that $ou a!!l$ lu/ri#at- in% oil to the seal li!( ,al,e ste" and inner #ir#u"er- en#e o the ,al,e %uide' • 2hen $ou ta! the ste" seal into the ,al,e %uide( do not a!!l$ too "u#h or#e to the li!' Ma5e sure that $ou do not #ause da"a%e to the li!'...
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00?99-00!= ## )eat 6.,--- #utte r & i t h %r i n d er o!ti on 70> - +I)A))EM4L.( A)) EM4L.( A+;U)TMENT • Bo& to re!la#e the ,al,e %uide and ,al,e seat seat rin% • Ma5e sure that $ou do not #ause da"a%e to the "atin% sura#e' The ,al,e %uide and ,al,e seat are shrin5- itted at installation'...
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Ins!e#tion • he#5 the ollo&in%3 • Pu"! %ear /ushin% or /urns and unusual &ear • learan#e o the %ear and the !u"! /od$ hous- in% • learan#e o the %ear and the #o,er • No'1 %ear and No' %ear or teeth #onta#t and unusual &ear ...
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1?= 8 +I)A))EM4L.( A)) EM4L.( A+;U)TMENT • Lu/ri#atin% oil !ressure #ontrol ,al,e • +isasse"/l$ Re"o,e the !arts in the seuen#e sho&n in the illus- tration' 4e #areul' The s!rin% < o the !ressure #ontrol ,al,e #an suddenl$ #o"e out' Loosen the ad6ustin% /olt 9 /eore $ou disasse"/le the !ressure #ontrol ,al,e'...
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OE(0=<-00'OO • Ins!e#tion • Ins!e#t the ,al,e seal o the !ressure #ontrol ,al,e /od$ or #onta#t and #ra#5s' • Ins!e#t the ,al,e > o!eration' I $ou ind a dee#t( #orre#t it' • he#5 the s!rin% or /rea5a%e and ati%ue' Re!la#e the s!rin% &ith a ne& one i it does not ha,e enou%h or#e to ad6ust the oil !ressure' Ad6ustin% the !ressure...
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6LJr Hire)tio o: il s ''''''' Lu / o il Ins!e#tion • • Put the ther"ostat ele"ent in a #ontainer o &ater' Insert the ther"o"eter and heat the &ater' I the ,al,e o!ens at the o!enin% te"!erature and ull$ o!ens at the ull o!enin% te"!erature( it is in the %ood #ondition' I...
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D"!a!!%$-)"n# an& A!!%$-)"n# Coo)"n# Wa'% Pu$p • *resh&ater !u"! I there is an oil or &ater lea5 ro" the shat( do o,er- haul as in re%ular ins!e#tions and re!la#e !arts &ith ne& ones( i ne#essar$' Pre#autions or disasse"/lin% • Re"o,e the !arts in the seuen#e sho&n in the illus- tration' •...
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dire#tion o the seal li!' A!!l$ lithiu" %rease to the oil seal li!' Oil seal Me#han i#a l seal I"!eller deta#hin% I atta#hin% )ff""MN?'") Loosen Ti%hten 1?? 8 +I)A))EM4L.( A)) EM4L.( A+;U)TMENT • )ea&ater !u"! ru//er i"!eller I there is an oil lea5 or a &ater lea5 ro" the drain hole( and i !u"!in% is not !ossi/le( do o,erhaul as in other re%ular ins!e#tions' Re!la#e deteriorated !arts &ith ne&...
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1-lean the uel tan5( uel oil !i!es and other interior !arts &ith 5erosene( diesel oil or uel oil' - *ill the uel tan5 &ith #lean uel oil that is ree +irt( dust and &ater #ontent #an da"a%e the o &ater and dirt' !arts in the uel s$ste"' 9- 4leed the air ro"...
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17= 8 TEST OPERATION A3TER SER4ICING • 4uFFer Lu"! lut#h neutral !ositi o n dete#t s&it#h Not$an"ar su!!l$...
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s&i t #h + (@ 00 'A h Y(tte (tte CB - -i -( IB ) J - M331W4 at t e r$s&it#h -----J $$$* ) )tartin I I I I I I I I J---S-I-I-----: '--- -- K $$+) IB )
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C J IB DB $$+) Ch(rge !g. oil p JJJ-S( ll lI JI 7->9@ '2 te"! <0-9P- A [Z .oilp C.W. level 719->9@ <0-9P- A * !g. oilt L'O'illt e r '2 ' te"! ' En%'oil 9-7@8@ ).P -8P- ...
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00 ? 7 -0l!"# l r dete#t s&it#h Not$an"arsu!!l$ +@D(@00Ah • s Y(ttery (tte IB ) "(3 4 -" -:- 4aiter$s&it#h )tartin% "otor I I I I I I I $$+) IB DB r IB MTL-@P-AM MT2-@P-A* 2' le,el Ta#ho"eter lut#hoil '2'te"!'...
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1 C@ Edition 1= ( ;ul$ 01 O*%r!%a! Off"% Ta"/an +ranh No'<>( .u%an%6un% Rd'( hien#hen+ist( G aohsiun%( Tai&an ountr$ ode3 88> Phone3 7 - 8 1 < - @1=8 7-81<-980 Du-a" L"a"!on Off"% o l d +ia"ond Par 5 Manua#turin% oi#e 900>( round *loor 4u il din%-9( ) he i 5 h `a$ed Road P'O' 4ox ...
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Phone3 1-9@@-8@8> *ax3 1-98@-8==< INDIA 3 =1 oun t r$ ode YANMAR INDIA PRI4ATE LTD( MUM+AI +RANC2 7 0 7 ( R ea l Te# h Par5 )e#to r 90CA( Das h i Na,i Mu"/ai Pin3 @00 709 Maharas h tra Phone3 -9=>=- @@00 *ax3 -9=>=-@@10...
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LN> 9?. Phone3 1 <->=>>@ *ax3 1<->=< 1 <9 E-"ail3 ser,i#e\s h i!aid'#o' u5 GREECE ou n tr$ ode3 90 YANMAR ENGINEERING CO Gr%%% L"a"!on Off"% )$%ro u A ,e n ue r e e#e <th * l o or( 1 90 Ath en s...
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< Ora/ i )treet( Alexandria( E%$!t Pho ne 3 9-@89-9@<9 *ax3 9-@89-9@8> U(A(E( o un tr $ o e 3 =7 1 E)B YANMAR ENGINEERING CO DU+AI LIAISON O33ICE % o i #e old + i a "on Par5( Manu a #tu r i n 900>...
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NORT2 AMERICA )((1((A( ountr$ ode3 1 Yan$ar A$%r"aCorp( YA B G%or#"a Off"% 1 0 1 I n ternat i o n al Par5&a$( Adairs,ille( A 90109( U')'A' Phone3 1-770-877-=8=@ *ax3 1-770 -877-=00= K YANMARAMERICA CO R P O RATI O NEW YOR.