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Blue Diamond 2 Series Operation And Maintenance Manual

Heavy duty angle broom 60”, 72”, 84”
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Summary of Contents for Blue Diamond 2 Series

  • Page 2 BLUE DIAMOND ATTACHMENTS liability for any defect with respect to accepted goods shall be limited to repairing the goods at a BLUE DIAMOND ATTACHMENTS designated location or at an authorized dealer location, or replacing them, as BLUE DIAMOND ATTACHMENTS shall elect. The above shall be in accordance with BLUE DIAMOND ATTACHMENTS warranty adjustment policies.

  • Page 3: Table Of Contents

    Table Of Contents Introduction ..............5 Owner Information .
  • Page 4 Table Of Contents Parts ................33 Attachment Mount Assembly .

  • Page 5: Introduction

    Introduction Introduction Owner Information 7 Attachment Identification 8 Heavy Duty Angle Broom Operator’s Manual...
  • Page 6 QUALITY / DEPENDABILITY / INTEGRITY Heavy Duty Angle Broom Operator’s Manual...

  • Page 7: Owner Information

    Operator’s Manual and thoroughly understand Figure 1 safe and correct operating, installation and maintenance procedures. Model Number: Blue Diamond is continually working to improve its Serial Number: products. Blue Diamond reserves the right to make any improvements or changes as deemed Dealer Name:...

  • Page 8: Attachment Identification

    Introduction Attachment Identification BROOM HOOD HITCH PIN MANUAL STORAGE TUBE BROOM WAFER (POLY / WIRE) ATTACHMENT MOUNT HYDRAULIC MOTOR COVER SUPPORT LEG Heavy Duty Angle Broom Operator’s Manual...

  • Page 9: Safety

    Safety Safety Safety Information 11 Heavy Duty Angle Broom Operator’s Manual...
  • Page 10 QUALITY / DEPENDABILITY / INTEGRITY Heavy Duty Angle Broom Operator’s Manual...

  • Page 11: Safety Information

    Safety Safety Information Safe Operation Needs A Qualified Operator WARNING SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL identifies AVOID SERIOUS INJURY OR DEATH important safety messages equipment and in the owner’s manual. When Operators must receive instructions before you see this symbol, be alert to the operating the machine.

  • Page 12: Importance Of Safety

    Safety Importance of Safety • DO NOT make any adjustments or repairs on the equipment while the machine is running. Operating Safety • Keep shields and guards in place. Replace if damaged. • Read and follow instructions in this manual and the machine’s Operators Manual before •...
  • Page 13 Safety Importance of Safety Cont’d Fire Prevention Safety • Flammable debris (leaves, grass, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. • The equipment’s hydraulic motor compartment must be inspected every day and cleaned if necessary to prevent fire hazards and overheating.
  • Page 14 QUALITY / DEPENDABILITY / INTEGRITY Heavy Duty Angle Broom Operator’s Manual...

  • Page 15: Operation

    Operation Operation General Information 17 Attachment Inspection 18 Attachment Installation 19 Operating The Attachment 21 Heavy Duty Angle Broom Operator’s Manual...
  • Page 16 QUALITY / DEPENDABILITY / INTEGRITY Heavy Duty Angle Broom Operator’s Manual...

  • Page 17: General Information

    Operation General Information • Check all welds on the attachment for wear and damage each time the attachment is removed from the machine. Pre-Operation Inspection • Check for damaged or missing safety decals. Replace if necessary. Before operating the Heavy Duty Angle Broom for the first time and each time thereafter, use the •...

  • Page 18: Attachment Inspection

    Operation Attachment Inspection Monthly Inspection • Inspect the broom wafers for excessive wear. Daily Inspection • Check that all bolts are tight. NOTE: Inspect the attachment by performing a • Check frame, shields and guards. Repair if walk around daily before and after use. damaged or replace if necessary.

  • Page 19: Attachment Installation

    Operation Attachment Installation Place all controls in neutral, engage the park brake, stop the engine and wait for all moving parts to stop. Leave the operator’s position. Connecting Attachment To The Machine IMPORTANT WARNING See the machine’s Operator’s Manual for detailed information on operating the loader.

  • Page 20: Connecting Hydraulic Hoses

    Operation Connecting Attachment To The Machine Disconnecting Hydraulic Hoses Cont’d WARNING Slowly tilt the machine’s mounting plate back until the attachment mounting frame fully contacts the AVOID BURNS front of the machine’s mounting plate. Hydraulic fluid, tubes, fittings and quick Leave the operator’s position.

  • Page 21: Operating The Attachment

    Operation Operating The Attachment Machine Requirements Operation DANGER WARNING FLYING DEBRIS OR OBJECTS WILL CAUSE SERIOUS INJURY OR DEATH To protect the operator from any flying debris or objects, it is important that the THROWN OBJECTS CAN CAUSE SERIOUS INJURY machine’s operator’s should...
  • Page 22 Operation Operation (Cont’d) Storage DO NOT store the polypropylene brush wafers in Using the Angle Broom direct sun light. The material can deteriorate. Install the Heavy Duty Angle Broom onto the Park the machine and attachment on a flat level machine.
  • Page 23 Operation Operation (Cont’d) Angling Broom (Manual Angle) Raise the broom slightly above the ground with pivot vertical. Remove angle connecting the two angle links. Manually Swing the broom all the way left or right and replace angle link pin. Angling Broom (Hydraulic Angle) Activate electrical control (in cab or optional control box) to select angle function.
  • Page 24 QUALITY / DEPENDABILITY / INTEGRITY Heavy Duty Angle Broom Operator’s Manual...

  • Page 25: Maintenance

    Maintenance Maintenance Maintenance Safety 27 Lubrication 28 Removal and Installation 29 Cleaning The Attachment 31 Heavy Duty Angle Broom Operator’s Manual...
  • Page 26 QUALITY / DEPENDABILITY / INTEGRITY Heavy Duty Angle Broom Operator’s Manual...

  • Page 27: Maintenance Safety

    Maintenance Maintenance Safety • When completing service or maintenance on this machine, make sure all shields and guards are installed before placing the machine into service. WARNING General Maintenance AVOID SERIOUS INJURY OR DEATH WARNING Never operate the machine in a closed building. Proper ventilation is required when operating AVOID SERIOUS INJURY OR DEATH the machine under all circumstances.

  • Page 28: Lubrication

    Maintenance Lubrication IMPORTANT Fluid such as hydraulic fluid, coolants, grease, etc. must be disposed of in an environmentally safe manner. Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner. See local, state and federal regulations for the correct disposal.

  • Page 29: Removal And Installation

    Maintenance Removal and Installation Broom Wafers DANGER See parts section for parts diagrams. AVOID SERIOUS INJURY OR DEATH 1. Park the machine and attachment on a flat level surface. Lower the attachment flat on the Before servicing the Angle Broom: ground.

  • Page 30: Broom Motor

    Maintenance Broom Motor Bearing See parts section for parts diagrams. See parts section for parts diagrams. 1. Park the machine and attachment on a flat 1. Park the machine and attachment on a flat level surface. Lower the attachment flat on the level surface.

  • Page 31: Cleaning The Attachment

    Maintenance Cleaning The Attachment DANGER AVOID SERIOUS INJURY OR DEATH Before servicing the Angle Broom: • Disconnect attachment hydraulic hoses. • Fully lower the lift arms and tilt angle broom forward (down) until the support feet contact the ground. • Engage parking brake, stop engine and exit the machine.
  • Page 32 QUALITY / DEPENDABILITY / INTEGRITY Heavy Duty Angle Broom Operator’s Manual...

  • Page 33: Parts

    Parts Parts Attachment Mount Assembly 35 Housing Assembly 36 Broom Assembly 37 Motor and Bearing Assembly 38 Manual Angle Assembly 39 Hydraulic Angle Assembly 40 Attachment Control Harness Options 41 Decal Identification And Location 42 Front Cover (Optional) 43 Water Spray Kit (Optional) 44 Heavy Duty Angle Broom Operator’s Manual...
  • Page 34 QUALITY / DEPENDABILITY / INTEGRITY Heavy Duty Angle Broom Operator’s Manual...

  • Page 35: Attachment Mount Assembly

    Parts Attachment Mount Assembly ITEM DESCRIPTION PART # TUBE, MANUAL STORAGE 260075 WELDMENT, ATTACH 106-5918 WELDMENT, PIVOT PIN 106-5926 BOLT, 1/4-20 X 1.00 PLATED HB025L0100A BOLT, 1/2-13 X 1.50 PLATED HB050L0150A NUT, 1/4-20 PLATED HN025A NUT, 1/2-20 PLATED NYLOCK 216490 WASHER, 1/4 NARROW PLATED HW025NA WASHER, 1/2 NARROW PLATED...

  • Page 36: Housing Assembly

    Parts Housing Assembly ITEM DESCRIPTION PART # PIN, BENT HITCH W/CLIP 216461 216706 PLATE, MOTOR GUARD WELDMENT, BROOM SUPPORT 106-6376 See Below WELDMENT, SUPPORT FOOT 106-6387 BOLT, 3/8-16 X 1.25 PLATED 216445 NUT, 3/8-16 PLATED NYLOCK 216447 WASHER, 3/8 NARROW PLATED 216446 216265-60 WELDMENT, BROOM SUPPORT - HD SERIES 2 ROTARY, 60"...

  • Page 37: Broom Assembly

    Parts Broom Assembly ITEM DESCRIPTION PART # WAFER, BROOM 26 OD 8 ID POLY (60”) WAFER, BROOM 26 OD 8 ID POLY (72”) 216415 WAFER, BROOM 26 OD 8 ID POLY (84”) WAFER, BROOM 26 OD 8 ID POLY (96”) WAFER, BROOM 26 OD 8 ID WIRE (60”) WAFER, BROOM 26 OD 8 ID WIRE (72”) 216410...

  • Page 38: Motor And Bearing Assembly

    Parts Motor and Bearing Assembly ITEM DESCRIPTION PART # WELDMENT, MOTOR COUPLER 216421 MOTOR, BROOM DRIVE 106-6410 BEARING, DEAD SHAFT 106-6412 216479 BOLT, 3/8-16 X 3.50 PLATED 216494 BOLT, 7/16-14 X 1.75 PLATED HB044L0175A NUT, 7/16-14 PLATED NYLOCK HN044F WASHER, 3/8 NARROW PLATED 216446 Heavy Duty Angle Broom Operator’s Manual...

  • Page 39: Manual Angle Assembly

    Parts Manual Angle Assembly 12 10 ITEM DESCRIPTION PART # PIN, BENT HITCH W/CLIP 216461 WELDMENT, PIVOT PIN 106-5974 TUBE, BROOM LOCK (OUTER) 106-5976 TUBE, BROOM LOCK (INNER) 106-5977 PLATE, FITTING SUPPORT 106-5984 BOLT, 3/8-16 X 1.25 PLATED 216445 BOLT, 1/2-13 X 1.50 PLATED HB050L0150A ELBOW, 45 BULKHEAD 10ORFS 10ORFS HF10WNLO-WLN...

  • Page 40: Hydraulic Angle Assembly

    Parts Hydraulic Angle Assembly ITEM DESCRIPTION PART # CYLINDER, TILT (SEAL KIT: SO-0014) 106-0617 216230 WELDMENT, PIVOT PIN 106-5974 PLATE, VALVE SUPPORT 106-6404 106-6419 106-6434 BOLT, 3/8-16 X 1.25 PLATED 216445 BOLT, 1/2-13 X 1.50 PLATED HB050L0150A BOLT, M8X20 PLATED HBM08L020 FITTING, STRAIGHT 10 ORFS, 10 ORB HF10F5OLO...

  • Page 41: Attachment Control Harness Options

    Parts Attachment Control Harness Options PART NUMBER DESCRIPTION 200010 USED ON LOADERS WITHOUT ELECTRICAL CONTROLS 216950 USED ON BOBCAT LOADERS WITH ACD COMPUTER 216905 USED ON CATERPILLAR LOADERS WITH 8 PIN CONNECTOR 216900 USED ON ALL LOADERS WITH 14 PIN CONNECTOR EXCEPT DEERE Consult factory for electrical schematics Heavy Duty Angle Broom Operator’s Manual...

  • Page 42: Decal Identification And Location

    Parts Decal Identification And Location BOTH SIDES BOTH SIDES BOTH SIDES ITEM DESCRIPTION PART # DECAL, READ MANUAL D0164 DECAL, CRUSHING HAZARD D0165 DECAL, INJECTION HAZARD D0167 DECAL, TIE DOWN D0169 DECAL, LARGE FLYING OBJECTS D0323 Heavy Duty Angle Broom Operator’s Manual...

  • Page 43: Front Cover (Optional)

    Parts Front Cover (Optional) ITEM DESCRIPTION PART # SHROUD, RUBBER DUST FRONT (60”) 216453 SHROUD, RUBBER DUST FRONT (72”) 216455 SHROUD, RUBBER DUST FRONT (84”) 216457 PLATE, DUST COVER FRONT RETAINER (60”) 216452 PLATE, DUST COVER FRONT RETAINER (72”) 216454 PLATE, DUST COVER FRONT RETAINER (84”) 216456 PLATE, BROOM FRONT COVER (60”)

  • Page 44: Water Spray Kit (Optional)

    Parts Water Spray Kit (Optional) SEE DETAIL A COVER SHOWN REMOVED FOR CLARITY 32 28 THIS HOSE IS 1/2” I.D. - ALL OTHERS ARE 3/8” I.D. SEE DETAIL B DETAIL A 31 27 21 DETAIL B ROUTE HOSE AS SHOWN NEAR PIVOT POINT ASSEMBLE ZIP TIES &...
  • Page 45 Parts ITEM DESCRIPTION PART # TUBE, VINYL 1/2” ID (QTY IN INCHES) 106-1011 18” CLAMP, HOSE 106-2144 PUMP ASSEMBLY, WATER KIT 216540 STRAINER, WATER KIT 216542 STRAP, WATER TANK 106-4664 BOLT, J 5/16X2 216548 TANK ASSEMBLY, 25 GAL 106-4698 PLATE, WATER PUMP COVER 106-4798 HARNESS, MOTOR CONTROL (NOT SHOWN) 216535...
  • Page 46 QUALITY / DEPENDABILITY / INTEGRITY Heavy Duty Angle Broom Operator’s Manual...

  • Page 47: Specifications

    Specifications Specifications Attachment Specifications 48 Torque Specifications 50 Heavy Duty Angle Broom Operator’s Manual...

  • Page 48: Attachment Specifications

    Specifications Attachment Specifications Dimensions ANGLE BROOM HEAVY DUTY DESCRIPTION 60” 72” 84” Overall Width (A) 76.8 in. (1951 mm) 88.8 in. (2256 mm) 100.8 in. (2560 mm) Brooming Width (B) 60 in. (1524 mm) 72 in. (1829 mm) 84 in. (2134 mm) Overall Depth (C) 56.2 in.

  • Page 49: Performance

    Specifications Performance ANGLE BROOM HEAVY DUTY DESCRIPTION 60” 72” 84” Minimum Flow 15 GPM (56.8 L/min) 15 GPM (56.8 L/min) 15 GPM (56.8 L/min) Maximum Flow 25 GPM (94.6 L/min) 25 GPM (94.6 L/min) 25 GPM (94.6 L/min) Minimum Pressure 2000 PSI (137.9 bar) 2000 PSI (137.9 bar) 2000 PSI (137.9 bar)

  • Page 50: Torque Specifications

    Specifications Torque Specifications Standard Hardware And Lock Nuts BOLT SAE GRADE 5 SAE GRADE 8 LOCK NUTS TYPE Nominal Plated or Plated W / Plated or Plated W / Plated or Plated W / Size Unplated ZnCr Unplated ZnCr Unplated ZnCr W / Grade W / Grade...
  • Page 52 QUALITY | DEPENDABILITY | INTEGRITY Blue Diamond Attachments™ 4512 Anderson Road, Knoxville, TN 37918 Tel: 1-888-376-7027 / Fax: 865-246-2007...

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