Blue Diamond 2 Series Operation And Maintenance Manual
Extreme duty cold planer 14” & 16”
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- Operation and maintenance manual (32 pages)
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Summary of Contents for Blue Diamond 2 Series
- Page 1 Extreme Duty Series 2 Cold Planer 14” & 16” Operation and Maintenance Manual Register your 160950, 160951 WARRANTY within 30 days of purchase 888-376-7027 | BlueDiamondAttachments.com...
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Page 2: Introduction: Owner Information
Manual and thoroughly understand safe and correct operating, installation and maintenance procedures. Model Number: _____________________________ Serial Number: _____________________________ Blue Diamond® is continually working to improve its Dealer Name: ______________________________ products. Blue Diamond® reserves the right to make any improvements or changes as deemed practical Dealer Number:... -
Page 3: Table Of Contents
5.1 Service Schedule ............. 25 5.2 Every Hour ..............26 5.3 Every 8 Hours ..............28 5.4 Every 50 Hours ............... 29 5.5 Every 100 Hours ............. 29 5.6 Every 200 Hours ............30 5.7 When Required ............... 30 Blue Diamond® Attachments... -
Page 4: Introduction
1. Introduction 1.1 Attachment Identification Depth Indicator Mount Tooth Removal Tools Manual Depth Adjustment Crank Tilt Indicator Depth Cylinder Tilt Cylinder Mount Water Nozzles Drum Inspection Cover Sideshift Cylinder Drum Motor Skid Shoes Blue Diamond® Attachments... -
Page 5: About This Attachment
All functions of the attachment are controlled by the existing controls on the machine, sometimes with the addition of a specific control panel, but this is also installed on the machine and not the cold planer. Blue Diamond® Attachments... -
Page 6: Safety
Ensure that all safety pictograms/decals are IMPORTANT legible. If pictograms/decals are worn, they must be replaced with new ones obtained from Blue Diamond® and placed in the position The signal word IMPORTANT identifies indicated by this manual. procedures which must be followed to avoid damage to the machine. -
Page 7: Operators
In case of doubt regarding the use of the machine dead–man’s controls fitted and that they are in and/or the interpretation of this manual, the operator perfect working order. must contact either their dealer or Blue Diamond®. • Ensure that normal maintenance has been performed. -
Page 8: Safety Guidelines
2.3 Safety Guidelines • No modifications may be made to the equipment or its components without Operating Safety written authorization from Blue Diamond®. Unauthorized modifications may alter the • Read and follow instructions in this manual design parameters for the original performance and the machine’s Operator’s Manual before... - Page 9 32°F (0°C), run the machine until the working temperature has been reached. • The work area must comply with the regulations in force concerning hygiene and safety in the workplace. Blue Diamond® Attachments...
- Page 10 • Blue Diamond® shall not be held responsible Personal Protective Equipment for either criminal or civil consequences deriving from failure to obey or abuse of these Proper Work Clothes: To help ensure your requirements and limitations.
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Page 11: Transport
Handling Over Short Stretches (In the transportation is noted or any parts that Workplace) should be included are found to be missing, Blue Diamond® Product Support must be • Use the skid steer, leaving the cold planer promptly notified of the situation. - Page 12 • Shifting is only permitted on flat or slightly loose ground as long as stability is never jeopardized. • Check that the pallet on which it will be stored is in suitable condition. Figure 1 Blue Diamond® Attachments...
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Page 13: Use
[Item 2] of avoiding any sudden movement that can result the machine. in significant and dangerous variations in the machine stability or balance. Figure 2 Blue Diamond® Attachments... -
Page 14: Attachment Installation
(see specific section on the application of the attachment) must When the operations above are completed also be followed. as described above and the pins inserted are checked, lift the equipment off the ground. Figure 3 Blue Diamond® Attachments... -
Page 15: Connecting Hydraulic Hoses
If screw quick couplers are used, check closely [Item 1]. (See “4.5 Connecting Quick Couplers” that they have been completely and correctly on page 16.) screwed on. Connect the 8–way valve hoses [Item 2] using the quick couplers. Figure 4 Blue Diamond® Attachments... -
Page 16: Connecting Quick Couplers
If, for some reason, there is residual pressure in the host machine’s hydraulic system, the male section of the coupling will not be able to fit into the female section. Follow the instructions given by the host machine’s manufacturer to relieve the pressure. Blue Diamond® Attachments... -
Page 17: Disconnecting Attachment From Machine
6. Slowly reverse the host machine away from the attachment. 2. Stop the engine, stabilize the host machine (i.e. with the parking brake, wheel chocks, etc.), and relieve the hydraulic pressure. Figure 6 Blue Diamond® Attachments... -
Page 18: Pre-Operation
Therefore, he or she must decide the following: 1. Whether to move the cutting unit when milling near walls, curbs, or sidewalks (e.g. beyond the external edge of the host machine) 2. Milling depth Blue Diamond® Attachments... -
Page 19: Sideshift Function
4.10 Sideshift Function 4.11 Floating Tilt Function Sideshift must be performed with the drum The Blue Diamond® Cold Planer comes standard stopped, the attachment raised clear from the with a shock absorber [Item 3] that allows the ground, and the host machine’s motor idle. -
Page 20: Planing Depth
5. Loosen the nuts on both depth indicators. 5. Re–engage the depth adjustment lock when 6. Set both indicators to “zero”. the desired depth is reached. 7. Tighten the nuts. Figure 10 Blue Diamond® Attachments... -
Page 21: Operating Procedure
3. With the host machine engine at idle, engage • The host machine’s front tracks or wheels the auxiliary hydraulics, then slowly increase to must remain raised during the entire milling full engine speed. operations. Figure 11 Blue Diamond® Attachments... -
Page 22: Planing In Parallel Passes
This function may need adapted to Figure 12 compensate for the host machine’s wheels or tracks driving over the already–planed section. 5. Start planing according to the description in 4.13 Operating Procedure. Blue Diamond® Attachments... -
Page 23: Water Spraying Unit (Optional)
DO NOT start the electric pump when the attachment is disconnected from the host machine to avoid damaging it. Blue Diamond® will supply a control panel with a switch that activates the water spraying pump. Figure 14 The water container is installed on top of the skid steer. -
Page 24: Parking
(ex. Dawn dish soap) to them. 5. Apply a water–based asphalt emulsifier (ex. Zep’s #AR6690) or dish soap (ex. Dawn dish soap) to the tooth holder. 6. Lubricate the depth and movement adjustment piston exposed parts. Blue Diamond® Attachments... -
Page 25: Maintenance
100 Hour Maintenance • Frame (cracks, bends, or damage) • All Hardware • 200 Hour Maintenance Drain Line Safety Cover • When Required Skid Shoes • Teeth • NOTE: Contact Blue Diamond® Product Support with any questions. Blue Diamond® Attachments... -
Page 26: Every Hour
The greater the wear, wear, and therefore excluded from the warranty. the less the tooth’s capability for breaking into the NOTE: If the drum is very damaged (missing or material. broken tooth holders, etc.), contact Blue Diamond® Product Support. Blue Diamond® Attachments... - Page 27 Figure 20 NOTE: The teeth Figure 18 – 20 are standard models. Similar concepts apply to all teeth models. Figure 18 Blue Diamond® Attachments...
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Page 28: Every 8 Hours
(ex. Zep’s #AR6690) or dish soap (ex. Dawn dish soap) to the rear of the tooth at the end of the working day, making sure the emulsifier seeps in between the tooth and the holder. Blue Diamond® Attachments... -
Page 29: Every 50 Hours
1. Grease each grease zerk. welding. If any weakening or small cracks are 2. Once greasing has been completed, remove noticed, contact Blue Diamond® Product Support all dirty grease which has been expelled to for assistance. prevent damage from deposits of dirt and debris. -
Page 30: Every 200 Hours
[Figure 24, Item 1] has been fitted, which allows side of the cold planer [Item 2]. excess pressure to be relieved. When the drain To replace them, contact Blue Diamond® Product line pressure exceeds 15 PSI (1 bar), the cover Support for more information. -
Page 31: Spare Parts & Accessories
3. Hit the tool [Item 2] with a hammer to remove the teeth. Figure 27 5.8 Spare Parts & Accessories Contact Blue Diamond® Product Support. Figure 26 Assembly 1. Before fitting new teeth, clean and lubricate the holder with a water–based asphalt emulsifier (ex. -
Page 32: Troubleshooting
Replace the cover and O–ring and to check the incorrectly to the host machine backpressure which should be < 15 PSI (1 bar). Contact Blue Diamond® Product Support for further assistance. Replace the hose. Drainage line high backpressure and/ Replace the cover and O–ring and to check the or case drain line hose damaged backpressure which should be <... -
Page 33: Parts
6. Parts 6.1 16” Main Components Blue Diamond® Attachments... - Page 34 M6 x 1mm x 14mm Bolt Hex Head Fully Threaded — M6 Flat Washer UNI 6592 — M16 x 2mm x 40mm Bolt Hex Head Fully Threaded 260729 Sideshift Cylinder Mount Rod End — M14 x 2mm x 30mm Bolt Hex Head Fully Threaded Blue Diamond® Attachments...
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Page 35: 16" Frame Components
ITEM PART NUMBER DESCRIPTION 260745 Chassis Frame Weldment — M10 Flat Washer UNI 6592 — M10 Lock Washer 260713 Drum Access Cover Hinge Pin 260718 Drum Access Cover 260746 Drum Access Cover Bolt M10 x 45mm Special Blue Diamond® Attachments... -
Page 36: 16" Depth Components
Depth Adjustment Shaft Left Side 260717 Depth Adjustment Shaft Connecting Bush — Grease Nipple — Depth Adjustment Shaft Right Side 260731 Skid Plate Top Float Bushing — M8 x 1.25mm x 40mm Bolt Hex Head — M8 Lock Washer Blue Diamond® Attachments... -
Page 37: 16" Tilting Components
5mm x M20 x 65mm Flat Washer Zinc Plated — Chassis Pivot Slider Spacer Polyethylene — Washer — Disc Spring 20mm ID — M20 x 2.5mm x 65mm Bolt Hex Head Fully Threaded — M20 x 2.5mm Nylock Nut DIN 985 260711 Tilt Shock Absorber Blue Diamond® Attachments... -
Page 38: 16" Drum Components
6. Parts 6.5 16” Drum Components ITEM PART NUMBER DESCRIPTION 260000 Straight Tooth 260001 Grooved Tooth 260004 Concrete Tooth 260006 Diamond PCD Tooth 260007 Smooth Tapered Asphalt Tooth — Drum Blue Diamond® Attachments... -
Page 39: 16" Left Side Mount Components
M10 x 1.5mm x 35mm Bolt Hex Head Fully Threaded — 2.5mm x M10 x 30mm Flat Washer UNI 6593 260741 Crank Storage Tube — M8 Flat Washer UNI 6592 — M8 Lock Washer — M8 x 1.25mm x 20mm Bolt Hex Head Fully Threaded Blue Diamond® Attachments... -
Page 40: 16" Motor Components
ITEM PART NUMBER DESCRIPTION 260728 Motor — M18 x 34mm Flat Washer UNI 6592 — M18 x 2.5mm x 70mm Bolt Hex Head Fully Threaded — M18 Lock Washer — M18 x 2.5mm Nylock Nut DIN 982 Blue Diamond® Attachments... -
Page 41: 16" Sideshift Components
6. Parts 6.8 16” Sideshift Components ITEM PART NUMBER DESCRIPTION 260727 Sideshift Cylinder 60mm Bore x 30mm Rod x 637mm Stroke x 983mm Retracted Length — M30 x 1.5mm x 11mm Nut Nylon Insert Bearing Locknut Blue Diamond® Attachments... -
Page 42: 16" Machine Hoses Left Side
Machine Hose with Sleeve 2700mm OAL 5/8” ID Straight Female #12 JIC Swivel to 90 260752 Degree Female #10 O–Ring Face Seal Swivel Case Drain Hose 4300mm OAL 3/8” ID Straight Female #8 JIC Swivel to 90 Degree Female 260753 #4 O–Ring Face Seal Swivel Blue Diamond® Attachments... -
Page 43: 16" Diverter Components
Hydraulic Straight Fitting Male #10 O–Ring Face Seal x Male #12 BSPP Washer Seal 260742 Diverter Valve Mount Bracket — M8 x 1.25mm x 35mm Bolt Hex Head Fully Threaded — M8 x 1.25mm Nylock Nut DIN 982 — M8 Flat Washer UNI 6592 — Screw Blue Diamond® Attachments... -
Page 44: 16" Hydraulic Motor Components
Hydraulic Straight Fitting Male #6 O–Ring Face Seal x Male #4 BSPP Washer Seal 295030-M06FS-F06FS Hydraulic 90 Degree Fitting Male #6 ORFS x Female #6 ORFS Swivel 295030-M06FS-M04BSPPW Hydraulic 90 Degree Fitting Male #6 O–Ring Face Seal x Male #4 BSPP Washer Seal — Pipe Blue Diamond® Attachments... -
Page 45: 16" Tool Kit
Manual Depth Adjustment Crank 260000 Straight Tooth 260001 Grooved Tooth 260004 Concrete Tooth 260006 Diamond PCD Tooth 260007 Smooth Tapered Asphalt Tooth — Tooth Removal Forked Tool — Tooth Removal Pick Tool — Spring (Attached to 260726) Blue Diamond® Attachments... -
Page 46: Safety Decals
6. Parts 6.13 Safety Decals Blue Diamond® Attachments... - Page 47 ITEM PART NUMBER DESCRIPTION BD-060 Decal, Blue Diamond Attachments 2.4375” x 2.375” BD-114 Decal, Blue Diamond Attachments, Diamond Shape 10.35” x 8.08” BD-092 Decal, Warranty Registration QR Code 1.5” x 2” BD-001 Decal, Read Owners Manual 3” x 3” BD-123 Decal, High Pressure Fluid Hazard 3”...
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Page 48: Specifications
7. Specifications 7.1 Attachment Specifications ALL MODELS Forward Movement Ground Gripping Strength Rotation Direction of the Cutter Drum Blue Diamond® Attachments... - Page 49 Cutting Width (D) 350 mm 400 mm 23 in. Chassis Width (E) 590 mm 0–4.3 in. 0–5.9 in. Cutting Depth (F) 0–110 mm 0–150 mm 26 in. Sideshift Distance (G) 650 mm Maximum Tilt, Left & Right 8° Blue Diamond® Attachments...
- Page 50 Q = Capacity P = Pressure A = Power NOTE: The capacity and pressure rates stated in the equation above must be measured at exactly the same time, using a precision tool. The measurement must be carried out by a skilled person. Blue Diamond® Attachments...
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Page 51: Torque Specifications
850 lbf•ft 1300 lbf•ft 1650 lbf•ft 1850 lbf•ft 2350 lbf•ft 2150 lbf•ft 2750 lbf•ft 1150 N•m 1450 N•m 2250 N•m 2850 N•m 3200 N•m 4050 N•m 3750 N•m 4750 N•m 850 lbf•ft 1075 lbf•ft 1650 lbf•ft 2100 lbf•ft 2350 lbf•ft 3000 lbf•ft 2750 lbf•ft 3500 lbf•ft Blue Diamond® Attachments... - Page 52 1” 1 3/16” 221 lbf•ft 96 lbf•ft 330 N•m 145 N•m 1 1/4” 1 5/16” 243 lbf•ft 107 lbf•ft 400 N•m 190 N•m 1 1/2” 1 5/8” 295 lbf•ft 140 lbf•ft 240 N•m 1 7/8” 177 lbf•ft Blue Diamond® Attachments...
- Page 53 28 N•m 3/8” 21 lbf•ft 60 N•m 1/2” 44 lbf•ft 70 N•m 5/8” 52 lbf•ft 110 N•m 3/4” 81 lbf•ft 140 N•m 1” 103 lbf•ft 190 N•m 1 1/4” 140 lbf•ft 245 N•m 1 1/2” 181 lbf•ft Blue Diamond® Attachments...
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Page 55: Warranty
ATTACHMENTS before work is performed. ® The BLUE DIAMOND® PRODUCT SUPPORT TEAM will advise repairs and applicable parts exchanges. Tampering with the failed part may void the warranty. This warranty does not include freight or delivery charges incurred when returning machinery for servicing. Dealer mileage, service calls, and pickup/delivery charges are the customers’... - Page 56 QUALITY | DEPENDABILITY | INTEGRITY Blue Diamond® Attachments 4512 Anderson Road, Knoxville, TN 37918 888-376-7027...
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