Grove TMS9000-2 Service Manual

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Grove TMS9000-2

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Page 1 Grove TMS9000-2 Service Manual...
Page 3 You are sure that all safety signs, guards, and other safety features are in place and in proper condition. • The Operator Manual and Load Chart are in the holder provided on the crane. ©2019 Grove U.S. L.L.C. Published 02-28-2019 Control # 649-01...
Page 4 WARNING California Proposition 65 Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Always start and operate the engine in a well- ventilated area. •...
Page 5: Table Of Contents
TMS9000-2 SERVICE MANUAL TABLE OF CONTENTS TABLE OF CONTENTS SECTION 1 ....... . General Instructions Using the Service Manual .
Page 6 TABLE OF CONTENTS TMS9000-2 SERVICE MANUAL Turntable Hydraulic Valves ......... . 2-26 Main Directional Valve Assembly .
Page 7 TMS9000-2 SERVICE MANUAL TABLE OF CONTENTS Troubleshooting Engine Charging Problems ......3-9 Troubleshooting Slip Ring-Caused Electrical Problems .
Page 8 TABLE OF CONTENTS TMS9000-2 SERVICE MANUAL Telescoping status..........4-45 Telescope Slide Pad Adjustment .
Page 9 TMS9000-2 SERVICE MANUAL TABLE OF CONTENTS Swing Brake Assembly Maintenance ........6-8 Swing Gearbox Maintenance .
Page 10 TABLE OF CONTENTS TMS9000-2 SERVICE MANUAL Clutch Adjustment Procedure ........7-33 General Maintenance .
Page 11 TMS9000-2 SERVICE MANUAL TABLE OF CONTENTS Maintenance ............8-25 Air System Components .
Page 12 TABLE OF CONTENTS TMS9000-2 SERVICE MANUAL Cold Weather Lubricants ..........9-5 Arctic Lubricants and Conditions .
Page 13: Section 1
TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS SECTION 1 GENERAL INSTRUCTIONS SECTION CONTENTS Using the Service Manual ....1-1 include? ....... . . 1-4 Overview of the Operating and Display Elements 1-5 Safety Messages.
Page 14: Manitowoc Cranecare Service Instructions
Do not put off maintenance work that is CAUTION due. Notify either your local Grove Crane distributor or your qualified repair personnel immediately should repair work Identifies hazards that could result in minor or moderate become necessary.
Page 15: Breaking In A New Crane
TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS BREAKING IN A NEW CRANE Special run-in instructions must be observed, i.e. additional maintenance work must be carried out on the carrier and the Special running-in instructions must be observed for superstructure in certain intervals: individual components (hoist, gearbox, etc.)
Page 16: Handling Substances Which Are Harmful To The Environment
GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL HANDLING SUBSTANCES WHICH ARE • Keep all handles, steps, landings and ladders free of dirt, grease, snow and ice. HARMFUL TO THE ENVIRONMENT • Use the proper access aids and working platforms when What do environmentally harmful carrying out overhead work.
Page 17: Axle Weight Distribution Table
TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS AXLE WEIGHT DISTRIBUTION TABLE • Only have collected environmentally harmful substances disposed of by disposal companies which are approved by the national or regional authority responsible. OVERVIEW OF THE OPERATING AND DISPLAY ELEMENTS NOTE: Refer to the Operator Manual for the operating and display elements.
Page 18 GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL CG To CL Weight Front Axle Rear Axle Description Rear Bogie kg (lb) kg (lb) kg (lb) cm (in) 3000 lb counterweight (pin on with pins) on 474.35 (189.75) 1369 (3019) 1174 (2588) 196 (431)
Page 19: Cleaning
TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS CLEANING at least once a month or as required. If the sections are pressure washed, caution should be used to not damage the The paint on the truck crane will continue to harden for the paint.
Page 20: Overview Of The Components That Are Easily Damaged When Cleaning
GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL OVERVIEW OF THE COMPONENTS THAT ARE EASILY DAMAGED WHEN CLEANING On Truck Crane Air Ride Suspension Telescope slide faces RCL connecting box RCL length and angle measuring unit Lifting limit switch Angle sensor control box...
Page 21: Torque Wrenches
TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS When referring to the applicable torque charts, use values as When using step wrenches, calculated wrench settings are close as possible to the torque values shown to allow for valid only when the following conditions are met: wrench calibration tolerance.
Page 22 GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL Table 1-1 Inch Series with Coarse Threads (UNC) – Zinc Flake Coated Nominal Size, Threads per Torque (ft/lb) Inch, and Series Grade Maximum Nominal Minimum Designation 1/4-20 UNC 13.5 13.2 12.8 5/16-18 UNC 19.1 18.6 18.1...
Page 23 TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS Table 1-2 Inch Series with Fine Threads (UNF) – Zinc Flake Coated Nominal Size, Threads per Torque (ft/lb) Inch, and Series Grade Maximum Nominal Minimum Designation 1/4-28 UNF 10.6 10.4 10.1 15.0 14.6 14.2 5/16-24 UNF 21.1...
Page 24 GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL Nominal Size, Threads per Torque (Nm) Property Inch, and Series Class Maximum Nominal Minimum Designation M6x1.0 10.9 12.2 11.9 11.6 12.9 14.3 13.9 13.6 20.2 19.7 19.2 M8x1.25 10.9 29.6 28.9 28.2 12.9 34.7 33.8 33.0...
Page 25 TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS Nominal Size, Threads per Torque (Nm) Property Inch, and Series Class Maximum Nominal Minimum Designation 2089.8 2037.6 1985.3 M36x4 10.9 2976.4 2902.0 2827.6 12.9 3483.0 3395.9 3308.9 Table 1-4 Metric Series with Fine Threads – Zinc Flake Coated...
Page 26 GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL Nominal Size, Threads per Torque (Nm) Property Inch, and Series Class Maximum Nominal Minimum Designation 386.0 376.3 366.7 M20x1.5 10.9 549.7 535.9 522.2 12.9 643.3 627.2 611.1 520.8 507.8 494.8 M22x1.5 10.9 741.7 723.2 704.7 12.9...
Page 27 TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS Table 1-5 Metric Series Screws of STAINLESS STEEL A2-70/A4-70 with Coarse Threads Size Torque (Nm) M2.5x0.45 M3x0.5 M4x0.7 M5x0.8 M6x1 M8x1.25 M10x1.5 Torque Values for fasteners with lubrication these torque values result in an 80% utilization of the yield strength.
Page 28 GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL Table 1-7 Inch Series Bearing Bolts – Untreated (black finish) Nominal Size, Threads per Torque (ft/lb) Inch, and Series Grade Maximum Nominal Minimum Designation 5/8-11 UNC 5/8-18 UNF 3/4-10 UNC 7/8-9 UNC 1-8 UNC 1 1/4-7 UNC...
Page 29 TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS Table 1-9 Inch Series with Coarse Threads (UNC) – Untreated (black finish) Torque (ft/lb) Size Grade Maximum Nominal Minimum 1/4-20 12.5 11.5 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 259.5 3/4-10 7/8-9 1 1/8-7 1342 1288...
Page 30 GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL Inch Series with Fine Threads (UNF) – Untreated (black finish) Table 1-10 Torque (ft/lb) Size Grade Maximum Nominal Minimum 1/4-28 14.5 13.5 5/16-24 3/8-24 7/16-20 84.5 1/2-20 9/16-18 174.5 5/8-18 299.5 3/4-16 439.5 7/8-14 1-12 1009 644.5...
Page 31 TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS Table 1-11 Metric Series with Coarse Threads – Untreated (black finish) Torque (Nm) Property Size Class Maximum Nominal Minimum M4x0.7 10.9 12.9 M5x0.8 10.9 12.9 10.5 10.5 M6x1 10.9 12.9 M8x1.25 10.9 36.5 12.9 43.5 M10x1.5...
Page 32 GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL Torque (Nm) Property Size Class Maximum Nominal Minimum 1134 1090 1046 M27x3 10.9 1591 1530 1469 12.9 1910 1836.5 1763 1538 1479 1420 M30x3.5 10.9 2163 2080 1997 12.9 2595 2495 2395 2681 2578.5 2476 M36x4 10.9...
Page 33 TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS Table 1-12 Metric Series with Fine Threads – Untreated (black finish) Torque (Nm) Property Size Class Maximum Nominal Minimum M8x1 10.9 39.5 12.9 M10x0.75 10.9 12.9 M10x1.25 10.9 12.9 97.5 M12x1 10.9 12.9 M12X1.25 10.9 141.5...
Page 34 GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL Torque (Nm) Property Size Class Maximum Nominal Minimum 803.5 M24x2 10.9 1176 1130.5 1085 12.9 1410 1356 1302 1225 1171.5 1130 M27x2 10.9 1718 1652.5 1587 12.9 2063 1983.5 1904 1530 1471.5 1413 M30x1.5 10.9 2253 2166.5...
Page 35: Weld Studs
TMS9000-2 SERVICE MANUAL GENERAL INSTRUCTIONS Table 1-13: UNC (Coarse) Thread: Torque Values for Torque Stainless Steel Fasteners with Oil Lubrication Value Size Torque Value Size lb-in lb-ft #5 (0.125) — #8 (0.164) — 13.0 #10 (0.190) — 27.0 — 45.0 5/16 71.1...
Page 36 GENERAL INSTRUCTIONS TMS9000-2 SERVICE MANUAL This Page Blank 1-24 Published 02-28-2019, Control # 649-01...
Page 37: Section 2
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM SECTION 2 HYDRAULIC SYSTEM SECTION CONTENTS Description ....... 2-2 Outrigger Extension Cylinder.
Page 38: Description
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL DESCRIPTION operation of individual hydraulic circuits are discussed within their individual sections as applicable. T h i s s e c t i o n d e s c r i b e s t h e h y d r a u l i c s y s t e m , t h e...
Page 39 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM FIGURE 2-1 Grove Published 02-28-2019, Control # 649-01...
Page 40: Maintenance
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL FIGURE 2-2 Maintenance all systems must be thoroughly checked, drained, and flushed. Hydraulic Oil Recommendations Remove the reservoir drain plug. Allow about three For the hydraulic oil specifications, refer to Section 9 - minutes after hydraulic oil stops flowing from the drain Lubrication.
Page 41: Removing Air From The Hydraulic System
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM Cycle the crane through all functions several times. 17. Repeat Steps 15 and 16 for the rear steering cylinders. Then return the crane to its stowed position and turn the 18. Raise the crane on outriggers.
Page 42: Parts Replacement
Parts found damaged or out of tolerance when maintenance Minute leaks may be hard to locate. If a leak is not readily is being performed should be replaced. Refer to the Grove detectable, use the following way to check for it: Parts Catalog for proper replacement parts.
Page 43: Pump Distribution
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM A sight gauge is located on the side of the reservoir to when adding to the tank. The breather should be replaced indicate hydraulic oil level. when the hydraulic oil filter is changed, 6 months or 500 hours.
Page 44 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 9234 FIGURE 2-3 Item Description Item Description Reservoir Return Manifold Breather Straps Magnetic Plug Mounting Bracket Thermistor Access Cover Temperature Switch Return Filter Published 02-28-2019, Control # 649-01...
Page 45: Maintenance
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM MAINTENANCE Troubleshooting SYMPTOM PROBABLE CAUSE SOLUTION No hydraulic oil flows in Low hydraulic oil level. Fill reservoir. systems. Clean, repair, or replace lines Reservoir-to-pump suction as necessary. Check lines for lines broken or restricted. Air security, absence of cracks, entering at suction lines.
Page 46: Return Hydraulic Filter Assembly
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL SYMPTOM PROBABLE CAUSE SOLUTION Leak in system. Repair leak. Adjust or replace controls Faulty electric controls/signals. signals. Faulty directional control valve. Replace valve. Specific hydraulic system (lift, Troubleshoot circuit with Poorly adjusted control in hoist, telescope, swing) not schematic.
Page 47 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM 9, 10 6966 FIGURE 2-4 Item Description Item Description Cap Assembly Element Filter Head Bypass Valve Filter Bowl Spacer Restriction Indicator Capscrew O-ring Capscrew Gasket Grove 2-11 Published 02-28-2019, Control # 649-01...
Page 48: Hydraulic Pumps
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL HYDRAULIC PUMPS Remove the capscrews, flatwashers and O-ring securing the hydraulic tank hose assembly to the pump. Description Tag and disconnect all other lines from the pump. Cap all lines and ports. The engine drives the No. 1 gear pump Figure 2-23 mounted directly to the front cover accessory drive.
Page 49 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM CAUTION Machine Damage! Engine Keep the pump as level as possible to avoid damaging the input spline. Remove the capscrews and flatwashers securing the rear pump to the front pump. Remove the pump. Remove the capscrews and flatwashers securing the front pump to the pump mounting bracket.
Page 50 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL Crack open the inlet port hose from the pumping section. Slowly increase engine speed to full RPM and hold for no longer than 1 minute while making the same checks Remove the hydraulic reservoir mounted breather, as outlined previously.
Page 51 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM Slowly increase the engine speed to approximately 1500 rpm and hold for no longer than 1 minute and make the same checks as outlined previously. Slowly increase engine speed to full RPM and hold for no longer than 1 minute while making the same checks as outlined previously.
Page 52 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 8-9235 Pump No. 2 Assembly FIGURE 2-9 2-16 Published 02-28-2019, Control # 649-01...
Page 53: Carrier Valves
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM CARRIER VALVES Figure 2-10 for valve locations. The description of each valve given here is for the valve itself. For information on how each General valve functions in the individual circuits, refer to the description and operation procedures of that circuit.
Page 54 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 9238 FIGURE 2-10 Item Description Item Description Outrigger Selector and AC Valve Front Outrigger Manifold Valve Rear Outrigger Manifold Valve Swing Steer Valve 2-18 Published 02-28-2019, Control # 649-01...
Page 55: Outrigger Selector-A/C Manifold Valve
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM OUTRIGGER SELECTOR-A/C MANIFOLD operated relief valve and the solenoid operated two way flow control sending a load sense pressure to the pump allowing VALVE it to supply flow to the circuit. This allows a controlled amount...
Page 56 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 9239-1 9239 FIGURE 2-11 Item Description Item Description Solenoid Relief Valve 4-way Solenoid Pilot Valve Adjustable Pressure Reducing Valve 4-way Outrigger Directional Valve Solenoid Flow Control Valve 2-20 Published 02-28-2019, Control # 649-01...
Page 57: Outrigger Control Manifold
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM OUTRIGGER CONTROL MANIFOLD Inspection Visually inspect the valves and hydraulic connections for any Description evidence of leaks or other damage. Check security of the electrical connections. Inspect the wiring for any evidence of There are two outrigger control manifolds utilized on the cracks or breaks.
Page 58 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 9240 9240-1 FI G URE2-12 Item Description Item Description In Port Left Front Jack Cylinder Out Ports Right Front Jack Cylinder Center Front Jack Cylinder Right Front Extension Cylinder Left Front Extension Cylinder Check Valve...
Page 59: Pilot Operated Check Valve
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM 6544-1 6544-2 FIGURE 2-13 Item Description Item Description In Port Left Rear Jack Cylinder Out Ports Right Rear Jack Cylinder Left Rear Extension Cylinder Right Rear Extension Cylinder PILOT OPERATED CHECK VALVE opposite direction. Flow is reversed from “C” to “V” when pressure pilot oil is applied to the opposite side “V”...
Page 60 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL Oil will flow until the cavity in the cylinder port block empties. Once the port block cavity empties, oil should stop flowing CAUTION from the rod side port. Machine Damage! If oil stops flowing, the cylinder’s internal piston seal is Perform the following procedure with the crane set up on sealing properly.
Page 61: Maintenance
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM Maintenance Lubricate the check valve and O-rings with clean hydraulic oil. Removal CAUTION Damage could occur! WARNING Do not damage the O-rings during installation of the check Projectile Hazard! valve. If the check valve turns freely then gets hard to turn,...
Page 62: Superstructure Valves
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE VALVES Turntable Hydraulic Valves 9244 FIGURE 2-16 Item Description Assy Main Directional Valve Assy Access Manifold Assy Case Drain Manifold 2-26 Published 02-28-2019, Control # 649-01...
Page 63: Main Directional Valve Assembly
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM Main Directional Valve Assembly 9246-1 FIGURE 2-17 Item Description Item Description Solenoid operated pressure reducing Solenoid operated pressure reducing valve (Aux hoist up) valve (Aux hoist down) Solenoid operated pressure reducing Solenoid operated pressure reducing...
Page 64: Access Manifold Assembly
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL Access Manifold Assembly 9244-1 FIGURE 2-18 Item Description Item Description 2 Position 3 Way Solenoid Valve 3 Position 4 Way Solenoid Valve (Cab (CWT Raise) Tilt) 2 Position 3 Way Solenoid Valve (Tele Adjustable Pressure Reducing Valve...
Page 65: Cylinders
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM CYLINDERS General WARNING This subsection provides descriptive information for all the Pressurized Hydraulic Oil Hazard! hydraulic cylinders used on this crane. The description of the Never tighten leaking connections when the system is cylinder given here is for the cylinder itself. For information under pressure.
Page 66 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL reoccur unless the system is drained, thoroughly movement, of the boom may be undetected by the operator cleaned, and filled with clean, filtered hydraulic oil. unless a load is suspended for a long period of time.
Page 67: Steer Cylinder
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM Table 2-2 Boom Drift Chart (Cylinder length change in millimeters) 0.000774 (1/ °C) Coeff. = STROKE Temperature Change (°C) 5.81 11.61 17.42 23.22 29.03 34.83 40.64 46.44 52.25 58.05 63.86 11.61 23.22 34.83 46.44 58.05 69.66...
Page 68 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL FIGURE 2-19 6845 Item Description Item Description Barrel Piston Seal O-ring Head Backup Ring Piston Rod Seal Wiper Ring O-ring Rapidly pull the rod against the head to free it. Remove Remove the seal from the outside of the piston.
Page 69: Outrigger Extension Cylinder
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM Remove the wiper ring and the rod seal from the inside Lubricate the rod with clean hydraulic oil. of the head. Slide the head, larger OD end first, onto the rod. Inspection Install the piston onto the rod. Secure the piston with the ±...
Page 70 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL Maintenance Remove the two wear rings and seal from the outside of the piston. Disassembly NOTE: Arranging discarded seals and rings in the order of Upper Barrel disassembly will aid in installation of new seals and rings.
Page 71 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM FIGURE 2-20 Item Description Item Description Barrel Retaining Ring Upper Rod Piston Seal Lower Rod Wear Ring Head O-ring Head O-ring Piston O-ring Piston Backup Ring Spacer Rod Seal Spacer Rod Seal Manifold Tube Wiper...
Page 72 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL Install the O-ring in the inside of the piston. Install the piston onto the rod. CAUTION Damage could occur! Clean all surfaces and carefully remove burrs and nicks. CAUTION Replace all damaged or worn parts.
Page 73: Maintenance
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM A wiper ring in the head prevents foreign material from entering the cylinder. O-rings and other seals prevent internal and external leakage. WARNING The cylinder weighs approximately 98.6 kg (217.4 lb). Death or injury could occur! Maintenance Do not use air pressure to cycle or pressurize the cylinder.
Page 74 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 9262 FIGURE 2-21 Item Description Item Description Barrel Assy. Plug, SAE #6 Rod Assy. Capscrew Piston Assy. O-ring Head Assy. Valve, Check PO Locknut Capscrew, Socket Head Plug, O-ring Spacer, Limiter Valve Body Assy. NOTE:...
Page 75 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM Turn the head counterclockwise with a fitted spanner unacceptable. Polishing indicates uneven loading, and wrench until the threads disengage. the bore should be checked for out-of-roundness. Extend the rod assembly slowly until the piston is free of Inspect the piston.
Page 76 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 9262-1 FIGURE 2-22 Item Description Item Description O-ring Rod Seal Backup Ring Wiper Ring Wear Ring O-ring Buffer Seal Install the replacement wiper ring, rod seal, buffer seal Lubricate the rod with clean hydraulic oil.
Page 77: Maintenance
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM 9262-2 FIGURE 2-23 Item Description Item Description Seal Assembly O-ring Backup Ring Wear Ring Install the spacer onto the rod with the ID lip at the piston 11. Pressurize and cycle the cylinder with hydraulic oil end.
Page 78 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL Remove all dirt, grease and other contaminants from Support the base of the cylinder to avoid sudden around the ports and the head. extension. Secure cylinder in work area with clamps or a chain vise to prevent rolling.
Page 79 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM 6963 FIGURE 2-24 6963 Item Description Item Description Barrel Rod Seal Buffer Seal Head Wear Ring Piston O-ring Spacer Backup Ring Check Valve Seal Setscrew O-ring Insert Backup Ring Plug Setscrew Plug Insert Wiper Ring Remove the setscrews located near the top of the piston.
Page 80 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 10. Insert a spanner wrench into the holes on the face side of the piston. CAUTION 11. Turn the piston counter clockwise to remove. Damage could occur! Before installing new seals and rings, clean all surfaces and carefully remove burrs and nicks.
Page 81: Maintenance
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM 11. Torque the piston 406 to 474.5 Nm (300 to 350 lb-ft). Seal ports with port plugs to prevent contamination from entering cylinder. 12. Install the piston setscrews. LIFT CYLINDER 13. Apply anti-seize lubricant to the head outer threads.
Page 82 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 9263 FIGURE 2-25 Item Description Item Description Rod Assy. Plug, #4 SAE Nylon Set Plug, #12 SAE Piston Assy. Grease Fitting Head Assy. Valve Assy., Sequence Bushing Valve Assy., Overcenter Cover Plug, #2 SAE Barrel Assy.
Page 83 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM NOTE: Cover the barrel opening to avoid contamination. Assembly CAUTION CAUTION Damage could occur! Damage could occur! When removing seals and rings, avoid scratching the When installing new seals and rings, avoid stretching grooved and gland surfaces.
Page 84: Counterweight Cylinder
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL COUNTERWEIGHT CYLINDER 10. Connect the hoses to the valve block. 11. Pressurize and cycle the cylinder with hydraulic oil Description pressure. Test the cylinder at 36,107 KPa (5250 psi). Check for proper operation and any leakage. Make The counterweight cylinder Figure 2-26 has a retracted repairs as needed.
Page 85: Pressure Setting Procedures
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM FIGURE 2-27 Item Description Item Description Gasket Relief Valve Cylinder Head Stop Brake Valve Gasket Stop Brake Valve Approximate Switch O-ring Control Unit O-ring Approximate Switch Cartridge Valve Piping Unit O-ring Valve Gasket Valve O-ring...
Page 86: Service Tool Notes
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL Set pressure to nominal value to account for therefore listed pressures may not match the tolerance of gauge. values shown on the hydraulic schematic. The below values indicate what the pressure gauge must read at the pressure check ports...
Page 87: Procedure For Checking/Setting The Piston Pumps Cut-Off & Differential Pressures
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM 9265 9265-1 FIGURE 2-28 FIGURE 2-29 Next select the function which needs adjusted. Cab tilt is A. Procedure for checking/setting the piston shown here. Main crane functions can be found under pumps cut-off & differential...
Page 88: Procedure For Checking/Setting The Pilot Supply Pressure
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL pressure adjustment screw (see Figure 2-14) on pump With the engine still at idle. Adjust the differential #1 “in” to increase or “out” to decrease so that a gauge pressure adjustment screw (see Figure 2-14) on pump reading is achieved.
Page 89: Procedure For Checking/Setting The Main Directional Control Valve, Load Sense, Lift And Telescope Pressures
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM the nipple at GPPS port of the Accessory manifold (see Figure 2-15). Pressure reducing Pilot supply valve reducing valve GPLS GPPS Tele fill relief 9266 FIGURE 2-32 If the lift cylinder is not installed, plug the lift hoses. If the the cylinder in order to assure that cylinder can reach full cylinder is installed, omit this step.
Page 90 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL The RCL override switch will need to be activated to do Tele extend and retract relief pressures lift up and lift down functions if the hoses are attached to With the engine off, install pressure check diagnostic...
Page 91 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM Change “G” to “H” Check box 9266-4 FIGURE 2-34 S2111N Cylinder #1 length Lock button Cylinder unlock button 9266-5 FIGURE 2-35 Make sure cylinder #1 is at 0 mm. b. Use the joystick and retract cylinder #1 until the length reads 0 mm.
Page 92 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL If it is not, use lock button and the jog dial to lock the the engine to full RPM. The reading at GPLS should be boom and verify that S2111N is green. 2900 ±100 PSI (200 ±7 bar) if it is not adjust the Tele extend relief (see Figure 2-18) “in”...
Page 93 TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM Change “P” to “L” OK box 9266-7 FIGURE 2-37 Boom section position OK box 9266-8 FIGURE 2-38 Use the “jog dial” and change the word “POST” to “LOST” NOTE: If the boom is not fully retracted enter appropriate and then select the “OK”...
Page 94: Procedure For Checking/Setting Cab Tilt Raise And Lower Pressures
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL D. Procedure for checking/setting cab tilt the value to increase the pressure or decrease the value to decrease the pressure (adjustment by 10 raise and lower pressures mA increments is suggested). Make sure to write With the engine off, install pressure check diagnostic quick column to “active settings”.
Page 95: Procedure For Checking/Setting Swing Pressure
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM In the Tools->EEprom->View Parameters->Super- nipple at the MP port of the swing control valve (see >Counterweight->Lower Pressure params row Figure 2-40). increase the value to increase the pressure or decrease the value to decrease the pressure (adjustment by 10 mA increments is suggested).
Page 96: H.procedure For Checking/Setting Air Conditioning Pressure
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL nipple at the G2 port of the outrigger selector/ A/C decrease the value to decrease the pressure manifold (see Figure 2-41). (adjustment by 10 mA increments is suggested). Make sure to write column to “active settings”.
Page 97: Procedure For Checking/Setting The Center Front Stabilizer Pressure
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM nipple at the G2 port of the outrigger selector/ A/C removing the cover (see Figure 2-42) and looking at the manifold (see Figure 2-41). shaft. The reading at G2 should be 1000 ±150 PSI (69 ±10 bar) if it is not use the service tool as follows to...
Page 98: Procedure For Checking/Setting The Front Steer Pressure
HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL nipple at the GP port of the outrigger 5 stack valve (see Extend the center front stabilizer to the ground and hold Figure 2-43). switch. The gauge should read 150-300 PSI (10-21 bar). If it does not, contact your distributor or Manitowoc Crane Care for assistance as this pressure is not adjustable.
Page 99: Procedure For Adjusting Electronic Controllers (Meter-In Dead Band And/Or Max Function Speeds)
TMS9000-2 SERVICE MANUAL HYDRAULIC SYSTEM • All function pressure are set correctly per this procedure • Operator has tried adjusting the function speed thru the CCS control screens • Operator has tried adjusting the function control thru the CCS control screen selectable curves...
Page 100 HYDRAULIC SYSTEM TMS9000-2 SERVICE MANUAL 9266-16 FIGURE 2-46 Adjust the I-min or I-max per the information above >Calibration and Adjustment->EEPROM and pressing (adjustment by 10 mA increments is suggested). Make the Save active to Customer and Save active to Factory sure to write column to “active settings”.
Page 101: Description
TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM SECTION 3 ELECTRICAL SYSTEM SECTION CONTENTS Description ....... 3-1 Accessories .
Page 102 ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL Carrier Power Panel The carrier power panel (Figure 3-3) contains 5 relays, a flasher and a buzzer. Refer to Power Panel and Power Panel Decal illustrations. Relays The carrier has 5 relays which control many of its functions.
Page 103 TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM Relays FIGURE 3-3 9290 The coils of the accessory relay (K101)and charge air cooler steering wheel relay (K107) is energized when the contacts relay (K103) is energized when the ignition switch is at the of ignition control relay K101 are closed.
Page 104 ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL 9280-1 9280 9280-2 9280-3 FIGURE 3-4 Published 02-28-2019, Control # 649-01...
Page 105 TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM F306 F302 F304 F305 F303 F301 8338-2 FIGURE 3-5 Superstructure Fuse and Relay Panel 9571 FIGURE 3-6 Anti-Lock Brake System (ABS) Electronic Control Unit (ECU) The ABS ECU (1) (Figure 3-7) is located inside the cab behind the seat.
Page 106 ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL Diagnostic Connector The 9-pin on board diagnostic connector (1) (Figure 3-8) is located below the control panel on the left side of the dash. FIGURE 3-7 9281 FIGURE 3-8 Published 02-28-2019, Control # 649-01...
Page 107 TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM Wheel Speed Sensor and Tone Ring Camera System An ABS wheel speed sensor and tone ring (Figure 3-9) is There are four cameras standard on the crane, two mounted mounted in each monitored wheel. As the wheel spins, the on the carrier and two mounted on the superstructure.
Page 108: Maintenance
Crane Care to those service technicians who have attended If you hear no noise when you try to turn the starter, the Grove New Technology training course. troubleshoot the start circuit (ignition switch, electric NOTE: Make voltage checks at terminations when shifter, neutral start switch and wiring from ignition components are installed and operating.
Page 109: Troubleshooting Engine Charging Problems
TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM through the starter solenoid to the starter motor and Verify the batteries put out 24 volts minimum. Charge ground. Make repairs as needed. If the starter battery as needed so the battery can supply a minimum solenoid or the starter motor is faulty, replace the excitation voltage to the engine’s charging system.
Page 110: Connector Troubleshooting
ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL Connector Troubleshooting sockets show signs of arcing or burning, it will probably be necessary to replace them. The cause of an electrical problem may be a loose or Refer to Table 3-1 Amp Extraction Tool Table, Table 3-2 Amp corroded connection in the pin or socket connectors.
Page 111: Troubleshooting Lights
TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM Troubleshooting Lights resistance, or resistance out of specifications for condition. Repair any faulty gauge, meter or other Check lamp first. Replace any defective lamp. component. Repair wiring if faulty. If all lamps in a circuit do not work, suspect fuse and Troubleshooting Alarms, Indicators, and switch.
Page 112: Odm Error Code Viewer
ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL ODM error code viewer Open the fault list screen (Figure 3-11) or the engine faults screen (Figure 3-12) and highlight the fault you’re interested in getting more information about. 9133 FIGURE 3-14 Troubleshooting Crane Components and...
Page 113: Starter Replacement
TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM Starter Replacement Tag and disconnect the electrical leads from the terminals on the alternator. Removal Turn the tensioner above the alternator clockwise to Ensure that the key switch has been in the OFF position remove tension from the belt. Slip the belt off of the for 2 minutes.
Page 114: Battery Replacement
ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL Battery Replacement Ensure that the key switch has been in the OFF position for 2 minutes. Removal Turn the battery disconnect switch(1, Figure 3-16) to the OFF position. CAUTION Remove the ECM power fuse. To avoid possible engine fault codes and undesirable Remove the negative battery cables (4, Figure 3-16).
Page 115 TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM Installation Place the batteries in the battery compartment, refer to Figure 3-16. 9284-1 9284 FIGURE 3-16 Item Description Item Description Battery Disconnect Switch Negative Cables Battery Hold Down Batteries (4) Positive Cables Install the hold down brackets. Secure the brackets to Close the battery box cover.
Page 116: Relay Panel Component Replacement
ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL Relay Panel Component Replacement Instrument Replacement Accessory Relay and Flasher Replacement Removal Ensure that the key switch has been in the OFF position Make sure that the key switch has been in the OFF for 2 minutes.
Page 117: Windshield Wiper Assembly Replacement
TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM Remove the hardware securing the console cover and On the front of the console panel, remove the nut remove the cover. securing the switch to the panel. As necessary, remove the knob from the switch first.
Page 118 ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL Remove the cap nut and washer securing the wiper arm Remove attaching hardware to free the windshield wiper to the pantograph arm assembly. Remove the cap nut, motor bracket from the cab interior. Remove the bracket, washer, and tapered sleeve securing the wiper arm to with motor and pivot shaft connected, from the cab.
Page 119: Windshield Washer Assembly Replacement
TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM WINDSHIELD WASHER ASSEMBLY Inspect the wiper arm and parts of the linking component parts (pantograph adapter, pivot shaft assembly, wiper REPLACEMENT motor link and crank, wiper motor bracket) for damage. Replace as needed. Removal Installation Ensure that the key switch has been in the OFF position for 2 minutes.
Page 120: Receiver
ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL • A receiver (2) mounted behind the seat in the carrier • A second battery (4). The other battery is in the remote. cab. • The battery charger clip (5) that holds the charger in •...
Page 121: Jump Starting The Crane
TMS9000-2 SERVICE MANUAL ELECTRICAL SYSTEM JUMP STARTING THE CRANE The batteries should be completely disconnected from the crane electrical system and charged using a battery charger Do not attempt to jump start the crane. of appropriate voltage level or replace the batteries with fully charged batteries.
Page 122 ELECTRICAL SYSTEM TMS9000-2 SERVICE MANUAL This Page Blank 3-22 Published 02-28-2019, Control # 649-01...
Page 123: Description Of Maintenance Work On The Superstructure
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE SECTION 4 SUPERSTRUCTURE SECTION CONTENTS Description of maintenance work on the Prerequisites ......4-42 superstructure .
Page 124: Superstructure
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL to route hydraulic flow to the hoist motor or motor control Place cable (1) over boom nose sheave and route to valve. hoist drum (2). Rotate hoist drum so cable slot located on left side of drum is easily accessible.
Page 125 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE Slowly rotate drum and ensure cable lays immediately in Secure the hoist assembly to the superstructure using the first groove. the capscrews and washers. Torque the capscrews - refer to Torque Values, page 1-9 for proper torque value.
Page 126: Hoist
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL 14 19 FIGURE 4-2 8743 Hoist Shaft Flat Washer Cotter Pin Hoist Roller Flat Washer O-Ring Roll Pin Narrow Flat Washer Cable Wedge Capscrew O-Ring Limit Switch Assembly Capscrew Lockwasher 2 Speed Motor Piston Capscrew Sight Glass...
Page 127 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE A comprehensive hoist line pull and load holding test must Preventative Maintenance be carried out following any such repair work. It is extremely important to be aware of deterioration of Manitowoc Crane Care offers prepackaged kits that include internal critical components within the hoist reduction unit.
Page 128 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL NOTE: Oil analysis alone cannot detect or warn against a Gear Oil Sampling and Analysis fatigue failure. Proper gear oil sampling and analysis is a vital part of a c o m p r e h e n s i v e p r e v e n t i v e m a i n t e n a n c e p r o g r a m .
Page 129 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE valve is in neutral, or when hydraulic power is lost. A load Cover the motor opening in the brake cylinder to protect cannot be lifted or lowered, however, without applying drive components inside the hoist drum. As needed, hydraulic pressure to the release port and releasing the secure the brake clutch from inside the brake cylinder.
Page 130 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL properly adjusted for this system to function properly. Refer to Adjusting Minimum Wrap Switch, page 4-8. NOTE: If using synthetic rope, the minimum wrap indicator system uses the hoist encoders to indicate when there are eight wraps of cable remaining on the respective hoist.
Page 131: Boom Removal
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE Hoist Directional Control Valve The hoist directional control valve is used to control the operation of the hoist. It is a four-way, pilot operated valve and is mounted on the right side of the turntable. BOOM REMOVAL...
Page 132 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL 9286 9286-1 FIGURE 4-7 16. Slightly lift the boom to remove weight on the pivot pins. 17. Pull lift cylinder pin (2, Figure 4-8) far enough out that WARNING the cylinder (3) will clear it, tag and remove the shims and bushing/plates on the pin.
Page 133: Boom Installation
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE 20. The weight of the boom is now held by the support cranes. 21. Raise the boom clear of the crane and lower it to the ground or trailer. Set cribbing to support the boom and prevent tipping.
Page 134 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL turntable. Make sure all hydraulic and electrical cables Reach in access hole at top of boom, install pins on stop are out of the way so they will not be damaged. plates already installed on back of mounting pins (Figure 4-13).
Page 135 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE FIGURE 4-14 FIGURE 4-15 9286-6 9286-7 10. Run stop/adjustable bolts (1, Figure 4-15) on the side of 12. Have an operator in the crane extend the lift cylinder the weldment completely out. until aligned with boom mounting holes.
Page 136: Functional Check
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL 18. Connect the electrical cables from the boom to the turntable. Functional Check Activate the hydraulic system and check for proper operation and leaks. Ensure the boom will extend and retract properly. NOTE: Cycle the boom several times to evacuate air from the telescope cylinder.
Page 137 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE 9516 FIGURE 4-18 Grove 4-15 Published 02-28-2019, Control # 649-01...
Page 138 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL 9517 FIGURE 4-18 continued 4-16 Published 02-28-2019, Control # 649-01...
Page 139 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE Item Item Description Description Number Number TELESCOPIC PART 5 CAP SCREW AXLE STRIP SHEAVE SLIDER SUSTAGLIDE COVER PLATE PLATE HEX HEAD SCREW PLATE SHIM,2MM SLIDER SUSTAGLIDE SPACER RING PLATE RING, SPACER PLATE SPACER RING GUIDE PILOT...
Page 140: Boom Nose Sheaves Installation
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL Boom Nose Sheaves Installation Climb into the base section and secure the hoses to the cylinder to keep them from being damaged when Refer to Figure 4-18 when performing this installation. removing the tele cylinder. NOTE:...
Page 141: Boom Assembly
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE 19. Remove the rope protection bar (2). Apply multipurpose grease (MPG) to all wear surfaces. 20. Remove the guide (162). Use standard torque values specified in Section 1 21. Remove tele section 3. of this Manual unless otherwise specified.
Page 142 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL 12. Insert section 5 into section 4 just far enough to measure in). Adjust the gaps by adding or removing plates or the gaps between the sliders and wear pads and section using thicker or thiner sliders and wear pads.
Page 143 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE FIGURE 4-22 continued 9519-1 Grove 4-21 Published 02-28-2019, Control # 649-01...
Page 144: Telescope Section 4 Assembly
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL Item Item Description Description Number Number TELESCOPIC PART 4 FILL PLATE - 1 MM ROPE PROTECTION FILL PLATE - 2MM WEAR PAD - GREASELESS TELE 4 WEAR PAD SUSTAGLIDE WEAR PAD - GREASELESS TELE 4 PLATE WEAR PAD - GREASELESS TELE 4 SHCS M12x35 8.8...
Page 145 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE 12. Install wear pads (44) and plates (45). 20. Attach the thin nuts (57) and pipe unions (56) to the lubrication hoses and secure the hoses to the tabs 13. Install sliders (36) and plates (37, 38).
Page 146 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL FIGURE 4-23 continued 9521-1 4-24 Published 02-28-2019, Control # 649-01...
Page 147: Telescope Section 3 Assembly
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE Item Item Description Description Number Number TELESCOPIC PART 3 SLIDER ROPE PROTECTION FILL PLATE - 1 MM WEAR PAD - GREASELESS TELE 3 FILL PLATE - 2MM WEAR PAD - GREASELESS TELE 3 SOCKET-HEAD SCREW WEAR PAD - GREASELESS TELE 3...
Page 148 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL Secure the strips and wear pads with the plates (12). 18. Install the opposite wear pad (59), strips (32) and plate (30). Install the rope protection bar (2). 19. Assemble the lubrication hoses (53, 54, 55, 58) and 10.
Page 149 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE FIGURE 4-24 continued 9522-1 Grove 4-27 Published 02-28-2019, Control # 649-01...
Page 150: Telescope Section 2 Assembly
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL Item Item Description Description Number Number TELESCOPIC PART 2 FILL PLATE - 1 MM ROPE PROTECTION FILL PLATE - 2MM WEAR PAD - GREASELESS TELE 2 SOCKET-HEAD SCREW WEAR PAD - GREASELESS TELE 2 WEAR PAD SUSTAGLIDE...
Page 151 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE 10. Install the guide (162). 19. Assemble the lubrication hoses (53, 54, 55, 58) and connect to the wear pads (29, 59). 11. On the opposite end of tele 2, install sliders (40) and fill plates (41, 42).
Page 152 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL FIGURE 4-25 continued 9523-1 4-30 Published 02-28-2019, Control # 649-01...
Page 153: Telescope Section 1 Assembly
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE Item Item Description Description Number Number TELESCOPIC PART 1 GUIDE PILOT ROPE PROTECTION SLIDER WEAR PAD - GREASELESS TELE 1 FILL PLATE - 1 MM WEAR PAD - GREASELESS TELE 1 FILL PLATE - 2MM WEAR PAD - GREASELESS TELE 1...
Page 154 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL Secure the strips and wear pads in place with the plates 18. Install the opposite wear pad (62), strips (32) and plate (13, 14). (30). Lower tele 2. 19. Assemble the lubrication hoses (53, 54, 55) and connect to the wear pads (29, 62).
Page 155 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE 9546 FIGURE 4-26 Grove 4-33 Published 02-28-2019, Control # 649-01...
Page 156 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL FIGURE 4-26 continued 9546-1 4-34 Published 02-28-2019, Control # 649-01...
Page 157 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE 9546-2 FIGURE 4-26 continued Grove 4-35 Published 02-28-2019, Control # 649-01...
Page 158 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL 9546-3 FIGURE 4-26 continued 4-36 Published 02-28-2019, Control # 649-01...
Page 159: Telescope Base Section Assembly
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE Item Item Description Description Number Number BASE SECTION WASHER, 12 FLAT AXLE HHCS M12x35 8.8 PLATE HEX NUT SOCKET-HEAD SCREW M16x45 8.8 BRACKET BRACKET COTTER PIN STIRRUP COVER HEXAGON HEAD BOLT SFS, M10X16 CAP SCREW M12X90 -8.8...
Page 160: Pinning Boom Components
The key component for the pinned boom, then, is the pinning mechanism. For the TMS9000-2, this is referred to as the Mechanical Locking Head. Be aware that this pinning mechanism is quite different from a past design that was referred to as TwinLock.
Page 161: Proximity Switch Descriptions
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE 9300 FIGURE 4-28 Item Number Description Item Number Description I/O Module Proximity Switch S2118N Valve for pinning control Sample boom section plate in “foot area” that includes a slot Valve for pinning control Sample boom section plate in “foot area”...
Page 162: Hydraulic Actuator Description
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL indicates that neither the cylinder pins or the section pins Figure 4-28, when switches S2116N and S2117N are OFF, have been retracted. and switch S2118N is ON, then the telescoping cylinder can be considered aligned with a boom section. The telescoping...
Page 163: Precision Length Sensor Description
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE There are two ON/OFF valves (2 and 3, Figure 4-28) that control where pressure for the actuator is directed. These valves are designated Y2130 and Y2131. 9300-2 FIGURE 4-30 Figure 4-30 shows a region of a typical hydraulic schematic one side or both sides (with appropriate relieving of pressure for the mechanical locking head design.
Page 164: Control System Description
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL 9300-3 FIGURE 4-31 Control System Description MECHANICAL EMERGENCY UNLOCKING AND LOCKING OF THE TELESCOPIC The control system for the telescoping system manages the SECTIONS state of the sensors, switches, valves, and information to/ from the display screens. There are a number of different The mechanical emergency operation must be used approaches to using the telescoping system.
Page 165: Maintenance
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE The following prerequisites must be fulfilled before unlocking a telescopic section manually: • The telescopic section to be unlocked is attached to an auxiliary crane with sufficient load bearing capacity and, in this way, is secured against independent retraction.
Page 166: New York House Lock
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL Prerequisites The locking pin (1) is then pushed out of the opening due to spring tension. With the following requirements it is assumed that no lattice Install the grease fitting into the bore hole. extension is rigged.
Page 167: Telescoping Status
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE Location of vent screws FIGURE 4-1 Position no. Vent for: Access to vent on basic section via: Set of piston rings Manhole in top of base section Piston chamber Opening in telescopic section 5 left-hand side Telescoping status •...
Page 168: Telescope Slide Pad Adjustment
Check periodically to ensure bolts remain snug and Have the additional maintenance work on the main boom washer turns freely. locking system performed by your authorized Grove Crane distributor or Manitowoc Crane Care regularly. This prevents the complete unlocking of a telescoping...
Page 169 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE The rope turns on the drum must be evenly spaced at a distance of 0 to 2 mm (0 to 0.07 in). WARNING The cross-over points must be at an angle of approximately 180°. Incorrectly Set Lowering Limit Switch Hazard!
Page 170: Wire Rope Inspection/Replacement (All Wire Rope)
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL evaluates the remaining strength in a used rope after allowance for any deterioration disclosed by inspection. Wire rope replacement should be determined by the following information excerpted from a National Consensus Standard as referenced by Federal Government Agencies and as recommended by Manitowoc.
Page 171 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE Number of visible wire breaks Regular lay rope Number of load- ∅ 13 mm ∅ 16 mm ∅ 19 mm ∅ 22 mm ∅ 24 mm bearing outer wires 390 mm 480 mm 114 mm 570 mm...
Page 172 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL FIGURE 4-4 Damage Description Cause Replacement Replace hoist rope at the latest when the maximum permissible number of wire strand fractures General wear caused by according to the table are visible Wire breakage aging of the rope externally.
Page 173 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE FIGURE 4-5 Damage Description Cause Replacement Immediately replace hoist rope if the diameter has decreased by 15% or Structural changes. more with respect to the nominal The diameter of the Diameter diameter. rope has become reduction (1,...
Page 174 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL FIGURE 4-6 Damage Description Cause Replacement Outer layer wires in the General wear due to aging form of hair pins are Immediately replace hoist rope if the Loop formation of the rope or subsequent protruding from the rope...
Page 175: Rated Capacity Limiter
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE FIGURE 4-7 Damage Description Cause Replacement Determine number of broken wires; Flattening (1, Crushed areas, mostly Mechanical damage, e.g. replace hoist rope immediately if Figure 4-7) with wire breakage. due to driving over the rope. serious crushing occurs.
Page 176 SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL NOTE: The following sections describe the maintenance procedure for the outer cable drum. Maintenance WARNING on the cable drum in the boom is carried out in the same way. Risk of accidents due to rope end fitting being...
Page 177: Lubricating The Swing Angle Sensor
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE pre-tension on the entire reel, then start pulling the cable off to route out alongside the boom section. Lubricating the Swing Angle Sensor CAUTION Damage to the Swing Angle Sensor Hazard! Before lubricating, always unscrew the seal from the swing angle sensor.
Page 178: Superstructure Air Conditioning System (Additional Equipment)
SUPERSTRUCTURE TMS9000-2 SERVICE MANUAL OTHER MAINTENANCE WORK • Replace the cover of the swing angle sensor. Checking for Correct Operation of the Auxiliary Heater (Additional Equipment) For additional information, see the section Heating and Ventilating the Superstructure Cab in the Operator manual.
Page 179: Superstructure Maintenance Overview
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE MAINTENANCE SECTION 5 SUPERSTRUCTURE MAINTENANCE SECTION CONTENTS Superstructure maintenance overview..5-1 Maintenance and Inspection Plan Y 2: Every 24 Months/After 100 000 - 125 000 km Maintenance Intervals ..... . 5-1 (62,150 - 77,800 mi) .
Page 180: Maintenance Intervals
SUPERSTRUCTURE MAINTENANCE TMS9000-2 SERVICE MANUAL display in the crane operator's cab (front instrument panel). The maintenance interval which occurs first shall The operating hours of the diesel engine are simultaneously determine when maintenance work is next due. the total operating hours of the superstructure.
Page 181: Maintenance Plans
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE MAINTENANCE MAINTENANCE PLANS NOTE: The description of the daily (D) and weekly (W) checks (preventive maintenance) can also be The descriptions for certain maintenance work for the found in part in the operating instructions. maintenance plans D, W, M 1 to M 12 and Y 2 to Y 6 are I n a d d i t i o n t o t h e m a i n t e n a n c e w o r k o n t h e provided for in Section 8.
Page 182: Maintenance Plan W: Weekly
SUPERSTRUCTURE MAINTENANCE TMS9000-2 SERVICE MANUAL Maintenance plan W: Weekly Maintenance Work on the Superstructure Main hoist/auxiliary hoist • Check the oil level. Hoist Lubrication, page 9-21 • Check for leaks • Check the hoist brake. Preventative Maintenance, page 4-5 • Lubricate auxiliary hoist drives (only when auxiliary hoist is fitted as additional equipment). Hoist Lubrication, page 9-21 Swing gear •...
Page 183: Maintenance Plan M 1: Monthly/After 100 Operating Hours/Approximately 2,000 Km (1240 Mi)
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE MAINTENANCE Maintenance Plan M 1: Monthly/ After 100 Operating Hours/Approximately 2,000 km (1240 mi) Maintenance work on the SUPERSTRUCTURE: monthly/after 100 operating hours Hook blocks • Lubrication, page 9-1 Hydraulic system of the superstructure • Bleed the telescoping cylinders, page 4-44 •...
Page 184: 000 - 6 000 Km (3,100 - 3,730 Mi)
SUPERSTRUCTURE MAINTENANCE TMS9000-2 SERVICE MANUAL Maintenance Plan M 3: Every 3 Months/After 300 Operating Hours/ 5 000 - 6 000 km (3,100 - 3,730 mi) Maintenance work on the SUPERSTRUCTURE: every 3 months/after 300 operating hours Ball swing connection • Check tightness of retaining bolts; Torque Values, page 1-9.
Page 185: 000 - 12 500 Km (6,210 - 7,770 Mi)
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE MAINTENANCE Maintenance Plan M 6: Every 6 Months/After 500 Operating Hours/ 10 000 - 12 500 km (6,210 - 7,770 mi) Maintenance work on the SUPERSTRUCTURE: every 6 months/after 500 operating hours Swing gears • Lubricate the swing gear pinions, page 9-18 Superstructure air conditioning system (additional equipment) •...
Page 186: Maintenance Plan M 12: Every 12 Months/After 1,000 Operating Hours
SUPERSTRUCTURE MAINTENANCE TMS9000-2 SERVICE MANUAL Maintenance Plan M 12: Every 12 Months/ After 1,000 Operating Hours/ 20 000 - 25 000 km (12,430 - 15,530 mi) Maintenance work on the SUPERSTRUCTURE: every 12 months/after 1 000 operating hours Main hoist/auxiliary hoist •...
Page 187: Maintenance And Inspection Plan Y 2: Every 24 Months/After 100 000 - 125 000 Km (62,150 - 77,800 Mi)
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE MAINTENANCE Maintenance and Inspection Plan Y 2: Every 24 Months/After 100 000 - 125 000 km (62,150 - 77,800 mi) Maintenance work on the SUPERSTRUCTURE: every 24 months No maintenance work in this period. The long-term intervals always include the short-term intervals!
Page 188: Maintenance And Inspection Plan Y 3: Every 36 Months/After 3,000 Operating Hours
SUPERSTRUCTURE MAINTENANCE TMS9000-2 SERVICE MANUAL Maintenance and Inspection Plan Y 3: Every 36 Months/After 3,000 Operating Hours. Maintenance work on the SUPERSTRUCTURE: every 36 months/after 3 000 operating hours Main hoist/auxiliary hoist • Carry out partial inspection; page 4-2 5-10...
Page 189: Maintenance And Inspection Plan Y 5: Every 60 Months/After 5,000 Operating Hours
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE MAINTENANCE Maintenance and Inspection Plan Y 5: Every 60 Months/After 5,000 Operating Hours Maintenance work on the SUPERSTRUCTURE: every 60 months / after 5 000 operating hours • Lubricate the swing angle sensor, page 4-55 Grove...
Page 190: Maintenance And Inspection Plan Y 6: Every 72 Months/After 6,000 Operating Hours
SUPERSTRUCTURE MAINTENANCE TMS9000-2 SERVICE MANUAL Maintenance and Inspection Plan Y 6: Every 72 Months/After 6,000 Operating Hours Maintenance work on the Superstructure: every 72 months/after 6 000 operating hours Main hoist/auxiliary hoist • Carry out general inspection; page 4-2 PERIODIC INSPECTIONS •...
Page 191: Load Hook Inspection
TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE MAINTENANCE Load hook inspection The mouth of the load hook must be checked regularly for deformation. The mouth of the hook may not be expanded by more than 10 % of the original dimension y, y1, y2.
Page 192: Measures Required For Hoist Monitoring
SUPERSTRUCTURE MAINTENANCE TMS9000-2 SERVICE MANUAL MEASURES REQUIRED FOR HOIST • Overloading caused by improper use of the crane. MONITORING • Insufficient maintenance: oil is not changed in the specified intervals. NOTE: Also observe the information on the general inspection of the hoists.
Page 193 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE MAINTENANCE Determining the operating conditions circumstances, the crane can be supporting a small load, whereby the hoist is actually supporting (collective load) a heavy load, e.g. due to insufficient reeving. The collective load of the crane is divided into groups: Therefore, the following graphic representation of (also refer to ISO 4301/1, FEM 1.001)
Page 194: Life On Hoist No. 1 (Main Hoist)
SUPERSTRUCTURE MAINTENANCE TMS9000-2 SERVICE MANUAL Table example to determine the remaining theoretical service life on hoist no. 1 (main hoist) Crane model: TMS9000E Work number: 3045 42 06 Commissioned on: 10. 06. 1990 Serial number of the hoist in accordance with the model plate:13 301 Last general overhaul performed on: ......
Page 195 TMS9000-2 SERVICE MANUAL SUPERSTRUCTURE MAINTENANCE This Page Blank Grove 5-17 Published 02-28-2019, Control # 649-01...
Page 196 SUPERSTRUCTURE MAINTENANCE TMS9000-2 SERVICE MANUAL 5-18 Published 02-28-2019, Control # 649-01...
Page 197: Section 6
TMS9000-2 SERVICE MANUAL SWING SYSTEM SECTION 6 SWING SYSTEM SECTION CONTENTS Description ....... 6-1 Swing Bearing .
Page 198: Description
SWING SYSTEM TMS9000-2 SERVICE MANUAL sequence valve to the brake release ports, overcoming the is also provided to the power brake valve where it is available brake spring pressures and releasing the swing brakes. for the activation of the swing brake when the pedal is Regulated flow from the pressure reducing/sequence valve depressed.
Page 199: Maintenance
TMS9000-2 SERVICE MANUAL SWING SYSTEM MAINTENANCE Troubleshooting Table 6-1 Symptom Probable Cause Solution Boom swing Damaged relief valve. Replace relief valve. operation erratic in b. Swing brake dragging (not releasing b. Readjust and/or replace necessary either direction. properly). parts. Low engine rpm.
Page 200 SWING SYSTEM TMS9000-2 SERVICE MANUAL Symptom Probable Cause Solution Boom swing Crane not level. Level crane using outriggers. operation erratic in b. Turntable bearing binding due to b. Rotate machine 360 degrees in both one direction only. continuous limited swing. (Example: directions several times and lubricate concrete pourer.)
Page 201 TMS9000-2 SERVICE MANUAL SWING SYSTEM Symptom Probable Cause Solution Swing operation Crane not level. Level crane. slow in one b. Damaged hydraulic remote control b. Replace hydraulic remote control direction only. valve. valve. Damaged swing directional control Replace the swing directional control valve.
Page 202 SWING SYSTEM TMS9000-2 SERVICE MANUAL Symptom Probable Cause Solution 12. Swing motor Improper port connections. Reverse port connection. turning in wrong b. Improper wiring connection b. Inspect wiring and connections. Make direction. repairs as needed. 13. Swing motor noisy. Air in system.
Page 203: Swing Box Assemblies
TMS9000-2 SERVICE MANUAL SWING SYSTEM SWING BOX ASSEMBLIES Removal Engage the swing brake and the swing lock pin. Description There are two swing box assemblies (Figure 6-1) for turning and stopping the turntable and superstructure. Each swing CAUTION box assembly consists of a hydraulic motor on top, a brake assembly, and a swing gearbox on the bottom.
Page 204: Swing Gear Brake Function Check
SWING SYSTEM TMS9000-2 SERVICE MANUAL Swing gear brake function check Remove and discard the O-ring from the swing brake assembly housing. A function test must be carried out on the swing gear service Cover the opening of the swing gearbox to ensure no brake to check the wear on the swing gear brake plates.
Page 205 TMS9000-2 SERVICE MANUAL SWING SYSTEM Remove the capscrews and flatwashers securing the Servicing swing gearbox to the superstructure base plate. Normal maintenance should only consist of proper Remove the swing gearbox. lubrication and a periodic check of mounting bolt torque Remove the bolts and bottom plate attaching the pinion values.
Page 206: Swing Bearing
SWING SYSTEM TMS9000-2 SERVICE MANUAL SWING BEARING a high strength bolt is removed, or un-torqued, the bolt must be replaced with a new bolt of the same classification. Description The swing bearing is an anti-friction roller bearing that mates the superstructure to the carrier. The bearing inner race is...
Page 207 TMS9000-2 SERVICE MANUAL SWING SYSTEM Multiplier bar handles must be propped or supported Torque all bolts to 466 lb-ft (632 Nm) using following star within the outer 1/4 of the handle length, or serious pattern sequence as shown in (Figure 6-2) starting with under or over tightening will occur.
Page 208 SWING SYSTEM TMS9000-2 SERVICE MANUAL 6633 Orders for special tools Description Grove Part Number Quantity Required shall be referred to your 1. 1 13/16 “Socket 3/4” Drive 9-999-101988 Manitowoc distributor or 2. 4 to 1 Torque Multiplier (1/2” Input 3/4” Output) 9-999-100134 Manitowoc Crane Care.
Page 209 TMS9000-2 SERVICE MANUAL SWING SYSTEM NOTE: The swivel assembly will be removed with the can be installed in the exact position it was before turntable. removal. NOTE: The bearing weighs approximately 2030 lb (921 kg). Ensure the bearing lifting device is capable of supporting the weight.
Page 210 SWING SYSTEM TMS9000-2 SERVICE MANUAL NOTE: If a new bearing is being installed, a new pinion Using shims, set backlash by moving the swing gear must also be used. Align the high point drive assemblies toward the bearing in order to (maximum eccentricity) on the bearing with the mesh the pinion with the ring gear teeth.
Page 211: Swivels
TMS9000-2 SERVICE MANUAL SWING SYSTEM SWIVELS This allows the spool to remain stationary with the carrier as the case rotates with the superstructure. Description The spool portion of the water swivel is attached to the spool of the hydraulic swivel by four bolts. The hydraulic and water...
Page 212 SWING SYSTEM TMS9000-2 SERVICE MANUAL 3, 4 8902 8902-1 FIGURE 6-5 Item Description Item Description Washer 8 Port Hydraulic, AC Swivel Mounting Bracket 20 Conductor Slip Ring Assy Harness Bolt 6-16 Published 02-28-2019, Control # 649-01...
Page 213: Hydraulic Swivel
Use the bolt and star washers taken off at Use the blocking to block between the barrel of the lift removal and refer to Grove Engineering Specification A- cylinder and the boom base section. 829-100386 for proper electrical termination of grounds.
Page 214: Electrical Swivel
SWING SYSTEM TMS9000-2 SERVICE MANUAL Electrical Swivel NOTE: If connectors are too large to go through the center of the hydraulic swivel, tag each wire on each of the Description connectors. Using the appropriate pin removal tools, remove the pins, with wires still attached, and...
Page 215 Bolt and Shims removal and refer to Grove Engineering Specification A- 829-100386 for proper electrical termination of grounds. Install the clamp securing the harness to the retainer plate on the bottom of the hydraulic swivel assembly.
Page 216: Swing Lock Pin
SWING SYSTEM TMS9000-2 SERVICE MANUAL SWING LOCK PIN 360° SWING LOCK CONTROL (POSITIVE LOCK TYPE) Description Description T h e p u r p o s e o f t h e s w i n g l o c k p i n i s t o l o c k t h e...
Page 217: Section 7
TMS9000-2 SERVICE MANUAL POWER TRAIN SECTION 7 POWER TRAIN SECTION CONTENTS Engine ........7-1 Maintenance .
Page 218: Maintenance
POWER TRAIN TMS9000-2 SERVICE MANUAL The air intake filter is located on the right side of the engine 16. Unbolt driveline from piston pump coupler and lay on on the fender. The muffler is located on the left side behind transmission.
Page 219 TMS9000-2 SERVICE MANUAL POWER TRAIN 32. Ensure that the same grade hardware, torque values, and Loctite as were installed by the factory are used. Shock Mount Temperature Sender Engine Oil Dipstick Oil Pressure Sender Fan Clutch Engine Oil Filter Transmission...
Page 220: Installation
POWER TRAIN TMS9000-2 SERVICE MANUAL Installation 15. Bolt drive line to piston pump coupler. 16. Connect hoses to main piston pump With all components and fittings installed on the engine, lift the engine assembly into the crane. NOTE: Aftertreatment assembly weighs approximately 68 kg (150 pounds).
Page 221: Engine Control System
TMS9000-2 SERVICE MANUAL POWER TRAIN Traverse Cracks Longitudinal Cracks Intersecting Missing Material with Transverse Cracks must be Replaced V-Ribbed Belt Inspection ENGINE CONTROL SYSTEM reads the logic inputs from the brake, clutch, and cab switches and analog inputs from sensors such as the engine...
Page 222: Engine Control System Switches And Indicator Lights
POWER TRAIN TMS9000-2 SERVICE MANUAL Engine Control System Switches and • A) On solid: Cleaning should be done within one shift of operation. Indicator Lights • B) Flashing: Cleaning needs to be done soon. Engine Stop Indicator • C): Flashing w/Check Engine Light illuminated: Start Engine Stop lamp is locate d in the t op rig ht of the cleaning immediately.
Page 223: Maintenance
As the filter becomes clogged the level of fuel will increase. Using the collar/vent cap wrench (Grove part number When the filter looks full of fuel the filter should be changed. 90023151), remove the clear cover from the fuel processor by removing the collar.
Page 224 POWER TRAIN TMS9000-2 SERVICE MANUAL 9036 Fuel Supply to Engine Fuel Return From Engine Tank Vent Fuel Quantity Sending Unit Filler Cap Fuel Tank Mounting Straps Fuel Tank Bracket Fuel Tank Installation Published 02-28-2019, Control # 649-01...
Page 225: Air Intake System
TMS9000-2 SERVICE MANUAL POWER TRAIN AIR INTAKE SYSTEM water) maximum with a dirty air cleaner at maximum governed RPM. Description A service indicator on the air cleaner housing will indicate when the filter needs to be cleaned or replaced. Reset the The engine air intake system consists of an air cleaner and indicator each time the air cleaner is serviced.
Page 226 POWER TRAIN TMS9000-2 SERVICE MANUAL Check all connections and ducts for an air tight fit. Make sure that all clamps, bolts, and connections are tight. Check for holes in piping. Leaks in the air intake system may send dust directly to the engine.
Page 227: Exhaust System
TMS9000-2 SERVICE MANUAL POWER TRAIN flow. Repair the screen or replace the cap if any large and can cause hoses to slip off the connecting pipes, holes are found in the screen. allowing un-filtered air into the engine air intake.
Page 228: Slip Joint Exhaust Connectors
POWER TRAIN TMS9000-2 SERVICE MANUAL Slip Joint Exhaust Connectors Install the DPF, leave the hardware loose to aid in aligning the Decomposition Pipe. Slip joint exhaust couplers require tightening to avoid Install the Decomposition Pipe, install new gaskets as exhaust leaks. Perform the following procedures at the necessary.
Page 229: Exhaust System
TMS9000-2 SERVICE MANUAL POWER TRAIN Exhaust System 8967 Diesel Particulate Filter (DPF) Diesel Exhaust Fluid (DEF) Injector Decomposition Pipe Selective Catalytic Reduction (SCR) Stack Grove 7-13 Published 02-28-2019, Control # 649-01...
Page 230: Aftertreatment Diesel Exhaust Fluid (Def)
POWER TRAIN TMS9000-2 SERVICE MANUAL AFTERTREATMENT DIESEL EXHAUST Removal FLUID (DEF) Tag and disconnect the electrical connectors on the DEF tank. DEF Tank Tag and disconnect the fluid lines on the tank. Description Remove the hardware holding the tank straps in place.
Page 231: Def Dosing Unit Filter
TMS9000-2 SERVICE MANUAL POWER TRAIN DEF Dosing Unit Filter The filter should be replaced every480,000 km (300,000 miles) or 6750 hours of crane operation. The DEF dosing unit filter is a 10-micron filter designed to The aftertreatment DEF dosing unit filter consists of the...
Page 232 POWER TRAIN TMS9000-2 SERVICE MANUAL NOTE: Do not disconnect the vehicle batteries until the Inspect the aftertreatment DEF dosing unit threads. This DEF dosing system has completed the purge is especially important if the aftertreatment DEF dosing c y c l e . B e f o r e b e g i n n i n g t o r e m o v e a n d / o r unit cap was damaged.
Page 233: Water Cooling System
TMS9000-2 SERVICE MANUAL POWER TRAIN WATER COOLING SYSTEM Overheating An engine that is overheating may lead to troubles such as Description the following: The cooling system consists of the radiators, coolant • Burned valves. recovery tank, engine cooling circuit, and the connecting •...
Page 234 6 months or 500 hours or plugging of coolant passages, and overheating. • Check SCA Levels (use only Coolant Test Kit, Grove P/ • Change coolant filter. N 9 4 1 4 1 0 1 6 7 5 , t o c h e c k t h e c o o l a n t a d d i t i v e concentration in the cooling system).
Page 235: Cleaning
TMS9000-2 SERVICE MANUAL POWER TRAIN Stop the engine as often as necessary to prevent boiling. 1 year or 1000 hours • Test antifreeze/coolant for contamination. With the engine stopped, feel the radiator core with bare hands to check for cold spots, and then observe the Condemning limits are: temperature gauge reading.
Page 236: Component Inspection
POWER TRAIN TMS9000-2 SERVICE MANUAL 11. Blow insects and dirt from the radiator core air Engine Water Jacket passages, using water, if necessary, to soften The water jacket permits coolant to be circulated around the obstructions. cylinder walls, combustion chamber, and valve assemblies.
Page 237: Radiator Assembly Removal And Installation
TMS9000-2 SERVICE MANUAL POWER TRAIN hydrometers are not accurate enough for use with heavy Summary, page 7-18. There is a shut off valve located on the duty diesel cooling systems. coolant filter head. Turn it to the OFF position before removing the filter.
Page 238 POWER TRAIN TMS9000-2 SERVICE MANUAL Engine Radiator/Charge Air Cooler Assembly Item Description Radiator/Charge Air Cooler Recovery Tank Drain Cock Left Hand Baffle Right Hand Baffle Top Radiator Tube (ISX) Bottom Radiator Tube (ISX) Cold CAC Tube (ISX) Hot CAC Tube (ISX)
Page 239: Drive Train
TMS9000-2 SERVICE MANUAL POWER TRAIN Remove the hardware securing the top center hood 11. Service the engine coolant system as necessary. Start panel to the front and rear cowls and remove the panel the engine, operate all systems and check for leaks.
Page 240 POWER TRAIN TMS9000-2 SERVICE MANUAL TORQUE 149 to 163 Nm 110 to 120 ft-lb) TORQUE 149 to 163 Nm (110 to 120 ft-lb) TORQUE 149 to 163 Nm (110 to 120 ft-lb) TORQUE 149 to 163 Nm (110 to 120 ft-lb)
Page 241: Clutch
TMS9000-2 SERVICE MANUAL POWER TRAIN CLUTCH The 39.4 cm (15-1/2 in) clutch flywheel ring (cover) is attached to the engine flywheel by eight 7/16-inch Description capscrews. The pressure plate is driven by driving lugs The clutch is a 39.4 cm (15-1/2 in), 2-plate, pull-type heavy extending into mating slots in the flywheel ring (cover).
Page 242 POWER TRAIN TMS9000-2 SERVICE MANUAL Clutch Assembly Adjusting Lever Governor Spring Pilot Bearing Crank Lockwasher Bolt Clutch Release Shaft and Parts 6, 7 4749 Clutch Installation 7-26 Published 02-28-2019, Control # 649-01...
Page 243: Maintenance
TMS9000-2 SERVICE MANUAL POWER TRAIN Maintenance Troubleshooting SYMPTON PROBABLE CAUSE SOLUTION Loose, broken, or worn engine Chatter. Tighten or replace mounts. mounts. Loose or cracked clutch Tighten or replace. housing. Rear axle attach bushings Replace bushings. worn. Misalignment. Align. Install new facings or disc Oil or grease on facings.
Page 244 POWER TRAIN TMS9000-2 SERVICE MANUAL SYMPTON PROBABLE CAUSE SOLUTION Pressure plate return springs Replace springs. bent or stretched. Insufficient amount of release Adjust for proper release travel. travel. Lever nose out of groove in Disassemble and repair as release sleeve retainer.
Page 245 TMS9000-2 SERVICE MANUAL POWER TRAIN SYMPTON PROBABLE CAUSE SOLUTION Replace damaged intermediate Broken intermediate plate. plate driven disc assembly. Intermediate plate lugs should Intermediate plate sticking on have 0.1524 mm (0.006 in) cover. clearance in driving slots of flywheel ring (cover).
Page 246 POWER TRAIN TMS9000-2 SERVICE MANUAL Removal Use a marker or soapstone to mark the high and low points. Remove the transmission following the procedures Total difference between high and low points should not under Removal of the Transmission, page 7-39.
Page 247 TMS9000-2 SERVICE MANUAL POWER TRAIN Installation Put the rear driven disc on the aligning tool with the side stamped “pressure plate” facing the pressure plate. 4863-4 Insert two 12.7 cm (5 in) long 7/16 inch - 14 UNC guide 4863-6 studs into the two upper mounting holes of the flywheel.
Page 248 POWER TRAIN TMS9000-2 SERVICE MANUAL NOTE: Ensure the adjustment mechanism will be aligned with the opening in the bell housing of the FLUSH transmission. 4863-10 PROTRUDING Position the clutch over the guide studs and slide it 4863-8 forward until contact is made with the flywheel surface.
Page 249: Clutch Adjustment Procedure
TMS9000-2 SERVICE MANUAL POWER TRAIN - Remove rust and contamination from input shaft. 9.53-15.88 mm - Replace the shaft if any wear is noticed. The clutch 0.375-0.625 in won’t release if the shaft is notched. - Do not coat the shaft with grease or never seize.
Page 250: General Maintenance
POWER TRAIN TMS9000-2 SERVICE MANUAL General Maintenance b. Turning the bolt 2-1/3 rotations changes the adjustment 3.175 mm (0.125 in). The Kwik-Adjust Never underestimate the necessity of perfect clutch will re-engage at a quarter of a turn. The flat of the balance.
Page 251: Manual Transmission
TMS9000-2 SERVICE MANUAL POWER TRAIN Removal Connect the nylon tubing to the splitter valve. Shift the transmission to neutral. Bleed the air reservoirs MANUAL TRANSMISSION and tag and disconnect the nylon tubing at the range shift valve on the gearshift lever. Tag and disconnect the Description tubing at the splitter valve.
Page 252 POWER TRAIN TMS9000-2 SERVICE MANUAL SYMPTON PROBABLE CAUSE SOLUTION Noise (from other sources). Fan bent or out of balance. Replace fan. Damaged vibration damper. Replace damper. Check balance. Replace Flywheel out of balance. flywheel if necessary. Check clutch and clutch Unbalanced clutch assembly.
Page 253 TMS9000-2 SERVICE MANUAL POWER TRAIN SYMPTON PROBABLE CAUSE SOLUTION Shift rail poppet springs broken. Replace poppet springs. Shift rail poppet notch worn. Replace shift rail. Shift forks sprung or loose on Replace sprung fork or shift rail. tighten setscrew in shift fork.
Page 254 POWER TRAIN TMS9000-2 SERVICE MANUAL SYMPTON PROBABLE CAUSE SOLUTION Line up transmission with Transmission not lined up rear axle so as to correct properly with carrier. angles of U-joints. Adjust clutch. Check Difficult shifting. Improperly operating clutch. alignment. Sliding gear tight on shaft Check for galling.
Page 255: Lubrication
TMS9000-2 SERVICE MANUAL POWER TRAIN Removal of the Transmission Move the fourth-fifth speed sliding clutch gear forward to contact the end of the input shaft in the hub of the drive Refer to Engine Removal in Power Train, page 7-1 and gear.
Page 256: Preventive Maintenance
POWER TRAIN TMS9000-2 SERVICE MANUAL Thus, all parts will be amply lubricated if these procedures • Air System and Connections. Check for leaks, worn are closely followed. air lines, loose connections, and capscrews. • Maintain the oil level. Inspect regularly.
Page 257: Pump/Pto Assembly
TMS9000-2 SERVICE MANUAL POWER TRAIN PUMP/PTO ASSEMBLY range air port of the auxiliary shift cylinder, and shift the low speed gear. The PTO driveline (1) (Figure 7-3) powers the no. 1 pump (2) When the range control valve is in the HIGH position, air is in the QSM engine installation.
Page 258 POWER TRAIN TMS9000-2 SERVICE MANUAL Remove the assembly and place on a suitable Tighten the hardware connecting the mounting bracket/ workbench. pump to the frame. Torque the hardware, refer to Fasteners and Torque Values, page 1-8. Installation Install the driveline onto the pump input shaft and Using the lifting device place the mounting bracket/ transmission output.
Page 259: Section 8
TMS9000-2 SERVICE MANUAL CARRIER SECTION 8 CARRIER SECTION CONTENTS Front Axle ....... . 8-2 Normal Braking .
Page 260: Front Axle
CARRIER TMS9000-2 SERVICE MANUAL Outrigger Monitoring System (Optional— Description ......8-96 Standard in North America) .
Page 261 TMS9000-2 SERVICE MANUAL CARRIER Air Bags Shock Absorbers Check for wear or road damage. Check for air leaks. Check Check the shock absorbers for leakage and wear. tightness of nuts and bolts. Torque to 41 Nm (30 lb-ft). Height Control Valves Check valve, fittings, and air lines for leaks.
Page 262 CARRIER TMS9000-2 SERVICE MANUAL FIGURE 8-1 Published 02-28-2019, Control # 649-01...
Page 263: Removal
TMS9000-2 SERVICE MANUAL CARRIER Removal Remove the bolts, hardened washers, and nuts securing four torque rods to the axle brackets. NOTE: The axle does not have to be removed from the Remove two shock absorbers from the suspension crane for maintenance.
Page 264: Axle Alignment Procedure
CARRIER TMS9000-2 SERVICE MANUAL Install saddle assembly cap blocks and secure each with 243 to bolt threads and torque to 295-320 Nm (217-236 the two bolts and washers, apply Loctite 243 to threads. lb-ft). Torque the bolts to 310 to 375 Nm (228 to 276 lb-ft).
Page 265 TMS9000-2 SERVICE MANUAL CARRIER DIM. C KING PIN CENTER KING PIN C/L OF FIRST CENTER FRONT AXLE C/L OF FRONT BOGIE STRING LINE KING PIN CENTER C/L OF LAST FRONT AXLE KING PIN CENTER LONGITUDINAL MEASUREMENT DIAGONAL MEASUREMENT STRING LINE...
Page 266 CARRIER TMS9000-2 SERVICE MANUAL Measure the longitudinal distance from the center of the rear axle saddle blocks to the center of the king pin on RIGID AXLE the last front axle as shown in the figure. If necessary, STOP KING PIN adjust the shims in the walking beam ends.
Page 267 TMS9000-2 SERVICE MANUAL CARRIER (Details 8 and 9), thread nut onto drag links and torque 135-170 Nm (99.5-125 ft-lb) and install cotter pin thru nut. Keep clamps on drag links rotated away from frame to assure no interference. Adjust drag links (Detail 5) to fit between the relay arms (Details 8 and 9) and the axle steer arms.
Page 268 CARRIER TMS9000-2 SERVICE MANUAL To ensure proper adjustment, drive the front wheels onto drag links without damage, but will require rechecking greased plates or a suitable turntable so that the friction the alignment after the axles are fully loaded. between the tires and ground is reduced.
Page 269 TMS9000-2 SERVICE MANUAL CARRIER Setting Axle Stops and Steering Gear Relief Plungers NOTE: Do not attempt to set the relief pressure with the tires off the ground. Plungers are fine thread and Start the engine and run at idle. a c c e p t a s m a l l f l a t h e a d s c r e w d r i v e r. A ft e r approximately 4 wheel turns, steering effort may be Determine straight ahead axle position/wheel position.
Page 270: Steering System
CARRIER TMS9000-2 SERVICE MANUAL STEERING SYSTEM provides for full time hydraulic steering, but still allows for manual steering in the event of a system malfunction. Description Maintenance The steering system is comprised of the steering gearbox, Troubleshooting steer pump, and two steer cylinders. The steering gearbox...
Page 271 TMS9000-2 SERVICE MANUAL CARRIER SYMPTOM PROBABLE CAUSE SOLUTION Excessive pump pressure Pinched oil return line, high Relocate line. with steering gear in neutral. back pressure. Binding steering column. Repair steering column. Relief plungers not adjusted Wheel cuts restricted. Adjust relief plungers.
Page 272: Steering Pump
CARRIER TMS9000-2 SERVICE MANUAL SYMPTOM PROBABLE CAUSE SOLUTION Front end alignment not Align front end - Caster. correct. Overloading. Reduce loads. Check and repair as Rear axle not parallel. required. Tight tie rod ends and drag Check rotational torque and link sockets.
Page 273: Steering Gearbox
TMS9000-2 SERVICE MANUAL CARRIER (2000 psi). For additional information on the pump, refer to Prior to installation, wind the relief plungers located at Hydraulic Pumps, page 2-12. both ends of the gearbox until they bottom out. Do not remove or wind out the plungers to a depth of less than 4 Steering Gearbox mm (0.16 in).
Page 274: Steer Cylinder
CARRIER TMS9000-2 SERVICE MANUAL 14.44 DEGREES 14.69 DEGREES FIGURE 8-10 STEER CYLINDER Removal Tag and disconnect the hydraulic lines to the cylinder. Description Cap or plug all lines and openings. The steer cylinders are double acting hydraulic cylinders and Remove the cotter pin, washer, and the retaining nut are controlled by a steering control valve located in the from each end of the cylinder.
Page 275: Rear Axle And Suspension
TMS9000-2 SERVICE MANUAL CARRIER WHEELS AND TIRES reinstalled. This will reseat the lug nuts. Check the torque every 800 km (500 mi) thereafter. An alternative Description to re-torquing after 80 km (50 mi) is to run the machine in large figure 8’s six or seven times and then retorque the One size of tires is available for the front axle: 445/65R22.5.
Page 276: Maintenance
CARRIER TMS9000-2 SERVICE MANUAL rubber joints allow a certain amount of in and out axle under each beam end and check for movement of the rubber movement which permits each axle to follow its own natural end bushing. Worn bushings will allow movement and the course more closely through turns.
Page 277 TMS9000-2 SERVICE MANUAL CARRIER 6982 FIGURE 8-12 Grove 8-19 Published 02-28-2019, Control # 649-01...
Page 278: Removal
CARRIER TMS9000-2 SERVICE MANUAL Removal Remove two shock absorbers from the suspension saddle assembly by removing the bolt and two washers NOTE: The axle does not have to be removed from the securing each. Remove the shock absorber(s). crane for maintenance.
Page 279: Installation
TMS9000-2 SERVICE MANUAL CARRIER Installation NOTE: Always replace tires with the same size that were factory installed, this crane has ABS brakes that Position the axle and suspension assembly under the are calibrated to the original tire size. carrier. Tire diameter, width, and weight may vary slightly Raise the assembly into position under the carrier depending upon the manufacturer.
Page 280: Air System
CARRIER TMS9000-2 SERVICE MANUAL Install the lug nuts and tighten until the nuts are just An air dryer with integral governor is mounted under the snug. Position the nut that is to be tightened on top. center front decking behind the front bumper. It is connected between the outlet of the supply dump valve and the supply reservoirs.
Page 281 TMS9000-2 SERVICE MANUAL CARRIER 6972-3 6972-9 6972-4 See View B 6972-1 See View A 6972-2 See View C FIGURE 8-14 Grove 8-23 Published 02-28-2019, Control # 649-01...
Page 282: Braking
CARRIER TMS9000-2 SERVICE MANUAL View A 6972-5 6972-8 6972-6 View C View B Figure 8-14 continued Item Description Item Description Air Dryer Module Tractor Protection Valve Cross-Axle Diff Lock Solenoid Valve Supply Dump Valve (Opt) Front Service Brake Relay Valve...
Page 283: Maintenance
TMS9000-2 SERVICE MANUAL CARRIER the brakes. In the event of a loss of supply pressure to the Leak Detection service brakes, the spring brake valve will allow the operator If a leak is suspected, shut off the engine and note the air to release or bleed off the air pressure in the spring brake pressure reading of both circuits.
Page 284 CARRIER TMS9000-2 SERVICE MANUAL and fourth pressure protection valves open. Then push the yellow button and the red button. Ensure the the primary and secondary gauges should increase dummy glad hand is installed on the trailer supply and together until they reach their full pressure.
Page 285: Air System Components
TMS9000-2 SERVICE MANUAL CARRIER Air System Components Emergency Brake Application If necessary, start the engine and charge air system to Description governor cut-out pressure. Air Compressor Turn engine off and allow the air pressure to stabilize for The air compressor (Figure 8-16) is mounted on and driven one minute.
Page 286 CARRIER TMS9000-2 SERVICE MANUAL Item Description Item Description Governor Auxiliary Delivery Port (Air Out) Unloader Control Valve Inlet Port (Supply From Compressor) Common Reservoir Pressure Pressure Protection Valves Delivery Port Out (To Primary Safety Valve Reservoir) (Not Shown) Delivery Port Out (To Secondary...
Page 287 TMS9000-2 SERVICE MANUAL CARRIER Air Pressure Gauge The dual air pressure gauge is located on the right side of the front console. The gauge is a direct reading pressure gauge with two indicating pointers, red for the primary system and green for the secondary system.
Page 288 CARRIER TMS9000-2 SERVICE MANUAL brakes in response to signals from the foot brake control for the rear service brakes. Air pressure, which controls the valves. valve, enters through the service port to either deliver or exhaust air pressure from the circuits serviced by the relay One valve is mounted on the front of the frame for front valve.
Page 289 If the governor does not function properly or has For more in depth information on Bendix system excessive leakage, repair or replace the air governor. components go to the Bendix website and download the Check the applicable Grove Parts Manual. .Air Compressor appropriate document. Air Dryer...
Page 290 CARRIER TMS9000-2 SERVICE MANUAL conditions can also cause water accumulation and Test all lines and fittings leading to and from the air dryer should be considered before changing the desiccant. with a soap solution for leaking. An outside air source has been used to charge the...
Page 291 TMS9000-2 SERVICE MANUAL CARRIER Safety Valve Preventive Maintenance Every 16,000 km (10,000 mi) or monthly do the procedures Removal as outlined under Operating and Leakage Checks above. Chock the wheels and completely depressurize the system. Stop Light Switch Operational Test Using a wrench, unscrew the valve from the fitting.
Page 292 CARRIER TMS9000-2 SERVICE MANUAL mm (1 in) bu bble in three s econds or longe r is Leakage Test acceptable. With dual brake valve released, coat the relay valve exhaust port with a soap solution to check for inlet valve Disconnect the air line on the delivery side of the valve and O-ring leakage.
Page 293 TMS9000-2 SERVICE MANUAL CARRIER Place parking control valve in “park” position - gauge Operating Test reading should drop to zero promptly. A lag (more than 3 seconds) in drop of pressure would indicate faulty CAUTION operation. Damage could occur! With the parking control valve in the “park” position,...
Page 294: Brakes
A 25 mm (1 in) bubble in three seconds is permitted. Anti-lock Braking Systems (ABS) Reduce the air pressure and observe the park brake This Grove crane uses an electronic Anti-lock Braking valve plunger. It should pop out when the air pressure System (ABS) to help improve braking when excessive drops to about 280 kPa (40 psi) exhausting the delivery wheel slip, or wheel lock-up, is detected.
Page 295: Automatic Traction Control
TMS9000-2 SERVICE MANUAL CARRIER Automatic Traction Control cleaner with a HEPA filter system to clean dust from the brake drums backing plates and other brake parts. After In addition to the ABS function, this crane provides an using the vacuum, remove any remaining dust with a rag Automatic Traction Control (ATC) feature which can help soaked in water and wrung until nearly dry.
Page 296: Maintenance
CARRIER TMS9000-2 SERVICE MANUAL Maintenance Troubleshooting SYMPTOM PROBABLE CAUSE SOLUTION Check for the correct Brakes are poor or do not Insufficient air pressure. pressure at the compressor apply. and brake air chambers. Restriction or leak in lines, Check all lines, valves, etc., valves, etc.
Page 297 TMS9000-2 SERVICE MANUAL CARRIER 12. Remove the shoes from the axle (Figure 8-25). Lift up the end of the brake shoe. Remove the roller FIGURE 8-23 with retainer spring. FIGURE 8-25 With a large screwdriver or lever (Figure 8-14), lift the upper shoe and remove the roller and retainer as a unit.
Page 298 CARRIER TMS9000-2 SERVICE MANUAL Inspection NOTE: Refer to (Figure 8-28) for components referenced in inspection. Remove all Check drum for cracks, glazing, grooving, run-out and four screws. out-of-round. Cracked drums must be replaced. Drums which are glazed, grooved, out-of-round, etc., may be returned to service if they can be reworked without exceeding the manufacture’s specifications.
Page 299 TMS9000-2 SERVICE MANUAL CARRIER Bracket Assembly Cast Spider with Horse Camshaft Retainer Collar Snap Ring Shoe Retainer Springs (Color-Orange) Camshaft Shim Washers Camshaft Shoe Assembly Bushing Lockwasher Slack Adjuster Roller Cam Head Washer Grease Seal Grease Fitting Retainer Shoe Return Springs...
Page 300 CARRIER TMS9000-2 SERVICE MANUAL b. Zero the dial indicator. of worn parts is much more expensive than the cost of the parts. Move the cam head up and down and note the maximum reading. Camshaft bushing and/or grease seal replacement is as follows: d.
Page 301: Automatic Slack Adjuster
TMS9000-2 SERVICE MANUAL CARRIER Lubricate the shoe roller recess with chassis grease. Do not get grease on the cam head surface. b. Hook the ends of the new retainer springs into the Install seals flush holes on both shoe webs with the hooks pointing with end of tube.
Page 302 CARRIER TMS9000-2 SERVICE MANUAL Discard the retainer clips and cotter pins and replace them with new ones. CAUTION Damage could occur! Do not use a hammer to remove the slack adjuster. Damage to the slack adjuster and/or camshaft splines may result.
Page 303 TMS9000-2 SERVICE MANUAL CARRIER MEASURE FREE STROKE FREE STROKE = B MINUS A Drum brake free stroke must be 12.7 - 15.9 mm (0.5 - 0.625 in) Disc brake free stroke must be 19.1 - 22.2 mm (0.75 - 0.875 in)
Page 304 CARRIER TMS9000-2 SERVICE MANUAL 7092-2 FIGURE 8-35 Insert the release-bolt into the center hole of the head. 7092-4 Ensure the formed end of the bolt has entered the hole FIGURE 8-37 in the piston inside the chamber. Continue to insert the bolt until it bottoms out (Figure 8-36).
Page 305 TMS9000-2 SERVICE MANUAL CARRIER To reactivate the piggyback/spring brake from its manually-released position, reverse the order of steps 8 through 1. WARNING 10. When re-installing the release-bolt, flatwasher and Death or injury could occur! release-nut into the storage pocket, apply 13.5 Nm...
Page 306 CARRIER TMS9000-2 SERVICE MANUAL (0.5 to 0.625 in). If the stroke falls within these limits, no adjustment is required. If it falls outside these limits, proceed to step 14 through step 16. Disengage a pull pawl Shorten Stroke Lengthen Stroke...
Page 307 TMS9000-2 SERVICE MANUAL CARRIER Installation 11. Tighten all anchor bracket fasteners. 12. Rotate the adjusting hex clockwise until the lining lightly Block wheels to prevent crane from moving. Ensure contacts the drum. system tank pressure is above 689 kPa (100 psi).
Page 308 If after adjustment the requirements in step 7 cannot be completely exhaust air from the spring chamber. met, contact your Grove Crane distributor. The crane can not be driven on public roads until repaired. Brake Free Play Measurement and Adjustment The following procedure is required to ensure that the free play of the brakes is within required values.
Page 309 TMS9000-2 SERVICE MANUAL CARRIER Free Stroke = Y minus X Applied Stroke = Z minus X (Fully Retracted) 7093-6 (Drum Contact Using a Lever FIGURE 8-46 Using a pry bar, move the slack adjuster so that the Rotate the adjusting hex approximately 1/8 turn in the linings contact the drum.
Page 310: Rear Brakes
CARRIER TMS9000-2 SERVICE MANUAL REAR BRAKES Spring Brake Actuator The spring brake actuator, which is the upper part of the air Description brake chamber, is spring applied and air released. When an air pressure of 482 kPa (70 psi) or more is applied against...
Page 311 TMS9000-2 SERVICE MANUAL CARRIER SYMPTOM PROBABLE CAUSE SOLUTION Turn caging bolt fully Power spring is not fully released. Spring brake is not holding. counterclockwise until stop is (uncaged). reached. Brakes are out of adjustment. Readjust the brakes. Check for faulty air system Hold-off air is not releasing fully.
Page 312 CARRIER TMS9000-2 SERVICE MANUAL Uncage the spring brake. Torque Rod Disassembly Axle #3 Caging Bolt Spring Brake Drive Shaft Chamber Caging Bolt Stowage Air Ports Clamp Mounting Bolt Brake Air Mounting Service Chamber Bracket Brake Differential Chamber Jack Beam Push Rod Remove the clamp securing the service brake chamber Cage the spring brake.
Page 313: Rear Brake Assembly
TMS9000-2 SERVICE MANUAL CARRIER Remove the pawl assembly to keep the pawl teeth from being damaged. b. Turn the manual adjusting nut until the brake shoe is fully retracted. Clamp Install the pawl assembly into the slack adjuster. Remove the brake drum.
Page 314 CARRIER TMS9000-2 SERVICE MANUAL Check the camshaft for cracks, wear, and corrosion. Check the cam head, bearing journals, and splines. Check the slack adjuster for the gap between the clevis Retainer Spring and collar. If the gap exceeds 1.5 mm (0.060 in), replace the clevis.
Page 315: Anti-Lock Brake System (Abs)/Automatic Traction Control (Atc)
TMS9000-2 SERVICE MANUAL CARRIER If the camshaft bracket was removed, install the gasket ears of the retainer together to permit the retainer to fit and bracket to the spider. Torque to: between the brake shoe webs. • 1/2”-13 Grade 8 - 122 to 163 Nm (90 to120 lb-ft) •...
Page 316 CARRIER TMS9000-2 SERVICE MANUAL The ABS electronically monitors the rotational speed of both that a wheel has locked up or is about to lock up. The front wheels and the wheels on the rear axle. The wheel modulator valves control the pressure in the brake assembly rotation signals are sent to an Electronic Control Unit (ECU) air chambers.
Page 317: Atc System Description
TMS9000-2 SERVICE MANUAL CARRIER FIGURE 8-50 9288 ATC System Description control wheel slip. Once triggered, differential braking mode remains active regardless of vehicle speed. Just as ABS improves vehicle stability during braking, ATC • The off-road switch allows greater wheel spin (more improves vehicle stability and traction during vehicle torque) when activated.
Page 318: Abs Troubleshooting
CARRIER TMS9000-2 SERVICE MANUAL ATC Indicator • Remains ON if an engine data link failure occurs. The ATC indicator (2) (Figure 8-50) is the primary indicator of Pressure Modulator Valves the ATC status. The ATC indicator: Two types of ABS brake modulator valves are used with the •...
Page 319 TMS9000-2 SERVICE MANUAL CARRIER 9281 FIGURE 8-53 FIGURE 8-54 9288 The ABS ECU is located at the rear of the cab behind the NOTE: When using a hand-held device such as the Bendix driver’s seat. The ABS wiring harness is combined with the RDU or Pro-Link refer to the manual that came with main cab and engine harness.
Page 320 CARRIER TMS9000-2 SERVICE MANUAL but less than five seconds. (If the switch is held for more The lamp remains on for five seconds at the end of than five seconds, the ECU will register a malfunctioning messages. switch.) Pauses between pressing the switch when a sequence Once the ABS indicator lamp begins displaying a sequence is required, (e.g.
Page 321 TMS9000-2 SERVICE MANUAL CARRIER commonly referred to as “event history.” When an active System Configuration Check trouble code is cleared, the ECU stores it in the event history 12 Volts memory as an inactive trouble code. 24 Volts Using blink codes, the technician may review all inactive...
Page 322 CARRIER TMS9000-2 SERVICE MANUAL X1 Connector Pin Assignments Designation Designation Designation Ground J1939 Low J1587 (B) Trailer ABS WL J1939 High J1587 (A) Ignition ABS WL Interlock TCV CMN WSS DA Right (+) Battery WSS DA Right (-) Not Used...
Page 323 TMS9000-2 SERVICE MANUAL CARRIER 1st Blink Code Number Troubleshooting Test Location Refer to Wheel Speed Sensors page 8-65 Wheel Speed Sensors page 8-65 Pressure Modulator Valves page 8-67 Pressure Modulator Valves page 8-67 Traction Control Valves page 8-69 Troubleshooting Diagnostic Trouble Codes: Wheel Example: For a message sequence of 3, 2 and 12, 4.
Page 324 CARRIER TMS9000-2 SERVICE MANUAL 2nd Blink Diagnostic Trouble Code Repair Information Code Description Verify 1500-2500 ohms across sensor leads. Verify no continuity between sensor leads and ground or voltage. Verify no continuity Open or Shorted between sensor leads and other sensors. Check for corroded/damaged wiring or connectors between the ECU and the wheel speed sensor.
Page 325 TMS9000-2 SERVICE MANUAL CARRIER Connector Wheel Speed Sensor Location Right Drive Axle (+) 18 Way Right Drive Axle (-) Left Steer Axle (+) Left Steer Axle (-) Right Steer Axle (+) 18 Way Right Steer Axle (-) Left Drive Axle (+)
Page 326 CARRIER TMS9000-2 SERVICE MANUAL Diagnostic Trouble Blink Repair Information Code Description Code Verify no continuity between PMV leads and ground. Verify 4.9 to 5.5 ohms from Release Solenoid Shorted to REL to CMN and HLD to CMN, and 9.8 to 11 ohms from REL to HLD. Check for Ground corroded / damaged wiring or connectors between ECU and PMV.
Page 327: Troubleshooting Diagnostic Trouble Codes: Traction Control Valves
TMS9000-2 SERVICE MANUAL CARRIER Connector PMV Location Left Steer Axle Hold Left Steer Axle Release Left Steer Axle Common Right Steer Axle Hold Right Steer Axle Common Right Steer Axle Release 18 Way Right Drive Axle Common Right Drive Axle Hold...
Page 328 CARRIER TMS9000-2 SERVICE MANUAL Diagnostic Location Measurement Trouble Blink Repair Information TCV to TCV Common 7 to 19 Ohms Code Code Release, Hold, Common to Description Open Circuit (no continuity) Voltage or Ground The ECU is not configured for TCV, but has detected the ECU Wire Harness Connector: Traction Control Valve presence of a TCV.
Page 329: Power Supply Tests
TMS9000-2 SERVICE MANUAL CARRIER Diagnostic Trouble Blink Repair Information Code Description Code Measure battery voltage under load. Check vehicle battery and associated Battery Voltage Too Low components. Check for damaged wiring. Check for damaged or corroded connectors and connections. Measure battery voltage under load. Ensure that battery voltage is correct for the model of ECU.
Page 330: Troubleshooting Diagnostic Trouble Codes: J1939 Serial Communications
CARRIER TMS9000-2 SERVICE MANUAL Troubleshooting Diagnostic Trouble Codes: Check for other J1939 devices which may be loading down (inhibiting) J1939 communication. J1939 Serial Communications J1939 Troubleshooting Tests Take all measurements at ECU harness connector. 1st Blink Code Location J1939 Check for damaged or reversed J1939 wiring.
Page 331 TMS9000-2 SERVICE MANUAL CARRIER Troubleshooting Diagnostic Trouble Codes: Miscellaneous 1st Blink Code Location Miscellaneous Diagnostic Trouble Blink Repair Information Code Description Code ECU has not detected the presence of the stop lamp switch since ignition power was applied (note that stop lamp switch input may be applied to the E-60 controller using either hardwire input or J1939).
Page 332: Miscellaneous Troubleshooting
CARRIER TMS9000-2 SERVICE MANUAL Diagnostic Trouble Blink Repair Information Code Description Code Verify no continuity between the Diff. Lock Solenoid and ground. Check for Diff. Lock Solenoid Shorted to corroded / damaged wiring or connectors between the ECU and Diff. Lock Voltage Solenoid.
Page 333: Troubleshooting Wiring
TMS9000-2 SERVICE MANUAL CARRIER Troubleshooting Wiring All sensor and serial communications circuits (J1587 and J1939) must use twisted pair wiring (one to two twists per inch). See the appropriate SAE document for additional details. CAUTION It is recommended that wires be routed straight out of a...
Page 334 CARRIER TMS9000-2 SERVICE MANUAL ABS/ATC Cab Wiring Schematic FIGURE 8-65 8-76 Published 02-28-2019, Control # 649-01...
Page 335 TMS9000-2 SERVICE MANUAL CARRIER ABS/ATC Frame Wiring Schematic FIGURE 8-66 Grove 8-77 Published 02-28-2019, Control # 649-01...
Page 336: Special Tools
Reconfiguring EC-60 Controllers The EC-60 controller is programmed for features specific to this Grove crane. Contact your Manitowoc Cranes distributor or Manitowoc Crane Care if reconfiguring the controller is necessary. FIGURE 10 ATC Valve...
Page 337 TMS9000-2 SERVICE MANUAL CARRIER ABS Modulator Valves NOTE: For more in depth information on modulator valves go to the Bendix website and download the appropriate document. Remove any accumulated contaminants and visually inspect the exterior for excessive corrosion and physical damage.
Page 338 CARRIER TMS9000-2 SERVICE MANUAL Operation Test: M-32 and M-32QR Modulator Valves ABS Sensor Adjustment To properly test the function of the modulator will require two service technicians. Park the vehicle on a level surface and block or chock the wheels. Release the parking brakes and build the air system to governor cut out.
Page 339: Component Removal And Installation
TMS9000-2 SERVICE MANUAL CARRIER To check wheel speed sensor resistance, refer to Leak Test: Traction Control Valve Troubleshooting Diagnostic Trouble Codes: Wheel Make and hold brake application. No audible air leaks are Speed Sensors. permitted. Component Removal and Installation Traction Control Valve Component Test with Hand- Held Diagnostic Tool Select Traction Control Valve.
Page 340 CARRIER TMS9000-2 SERVICE MANUAL rear wheels. Make sure vehicle ignition is in the “OFF” position. Raise the wheel where the faulty sensor is located. Place jack stands of adequate rating under the axle. Remove the wheel from the axle. If equipped with spring brakes, release the brakes. Back off the slack adjuster.
Page 341 TMS9000-2 SERVICE MANUAL CARRIER Tighten the bracket to a torque of 175 ± 15 Nm (130 ± 10 Remove the mounting bolts for the sensor bracket. Cut ft-lb). the tie straps along the sensor cable. Remove the P- clips at the S-cam tube, bracket and frame rail. Using a Install the P-clip on the S-cam tube and bracket.
Page 342: Outriggers
CARRIER TMS9000-2 SERVICE MANUAL 13. Verify proper sensor adjustment by driving the vehicle. A sight bubble level is mounted on the right side console in This allows the ABS to perform an additional self test. the cab and on each of the side control panels. The sight...
Page 343 TMS9000-2 SERVICE MANUAL CARRIER SYMPTOM PROBABLE CAUSE SOLUTION Remove swivel and replace O- Damaged O-rings and swivel. rings. Directional selector switch Clean or replace switch. sticking. Clean and deglaze collector Collector ring dirty or glazed. ring. Damaged wiring to solenoid Replace wiring.
Page 344 CARRIER TMS9000-2 SERVICE MANUAL SYMPTOM PROBABLE CAUSE SOLUTION Limit flow through valve to that Flow in excess of valve rating. recommended. Check pump output and cylinder ration. Check relief valve setting or Pressure in excess of valve pump compensation and rating.
Page 345 TMS9000-2 SERVICE MANUAL CARRIER SYMPTOM PROBABLE CAUSE SOLUTION Worn or damaged hydraulic Repair or replace pump pump section. section. Jack cylinder retracts under Damaged piston seals. Replace all cylinder seals. load. Damaged holding valve seals. Replace seals. Damaged holding valve.
Page 346 CARRIER TMS9000-2 SERVICE MANUAL SYMPTOM PROBABLE CAUSE SOLUTION Individual outrigger will not set Damaged piston seals. Replace seals. or stow. Damaged check valve. Repair or replace valve. Loose or broken wire on Jack cylinder retracts under control switch or solenoid Repair or replace wiring.
Page 347 TMS9000-2 SERVICE MANUAL CARRIER FIGURE 8-6 NOTE: outrigger beam assembly weighs Disassembly approximately 776 kg (1710 lb). Remove the two cotter pins and clevis pins securing the 10. Position the outrigger beam on the blocking material. extension cylinder barrel lugs to the brackets on the mid beam.
Page 348 CARRIER TMS9000-2 SERVICE MANUAL adequate soft support to cushion any distance the 15. Remove the jack cylinder from the jack beam. Refer to cylinder will drop. OUTRIGGER JACK CYLINDER - REMOVAL in this Section. After attaching a suitable lifting device of straps or belts,...
Page 349 TMS9000-2 SERVICE MANUAL CARRIER Installation Connect the hydraulic lines as tagged prior to removal. Install the side adjustable wear pads in the outrigger Apply grease (EPMPG) to the bottom of the outrigger box. beam assembly. Adjust the wear pads, refer to Wear Pad Adjustment in Install the bottom wear pads with approximately 3.2 mm...
Page 350: Extension Cylinder
CARRIER TMS9000-2 SERVICE MANUAL Extension Cylinder Connect the lines to the jack cylinder as marked during Description disassembly. Secure the hoses in place with the bolts, pipe clamps The outrigger extension cylinder is a combination unit with and bolt inserts.
Page 351: Description
TMS9000-2 SERVICE MANUAL CARRIER CENTER FRONT JACK CYLINDER Remove the cotter pins securing the cylinder retaining pin and remove the cylinder retaining pin. Description Jack the jack cylinder up just enough to insert the retaining pin back into the cylinder. Insert the retaining The center front jack cylinder (Figure 8-8) has a 8.9 cm (3.5...
Page 352: Functional Check
CARRIER TMS9000-2 SERVICE MANUAL Remove the wear ring from the groove of the cylinder. retaining bracket in place with the retaining pin and Remove the wear ring from the groove in the bottom of cotter pins. the tube. Install the hydraulic lines as tagged prior to removal.
Page 353 TMS9000-2 SERVICE MANUAL CARRIER Cylinder Plate 6512 Capscrew Cotter Pin Flatwasher Cylinder Head Wear Plug Ring Capscrew Piston Wear Ring Locknut Outrigger Pad Flatwasher Bushing Hex Nut Washer Lockwasher Acorn Nut FIGURE 8-8 Cap Bracket Grove 8-95 Published 02-28-2019, Control # 649-01...
Page 354: Outrigger Monitoring System (Optional-Standard In North America)
CARRIER TMS9000-2 SERVICE MANUAL OUTRIGGER MONITORING SYSTEM (OPTIONAL—STANDARD IN NORTH AMERICA) Description The Outrigger Monitoring System (OMS) aids the operator in accurately programming the Rated Capacity Limiter (RCL)(EKS.5) by automatically identifying the position of each outrigger beam. The OMS uses eight sensors, two per outrigger beam—one for each outrigger stage—to identify...
Page 355: General
Outrigger Lubrication ..... 9-16 GENERAL Potentially harmful waste used in Grove cranes includes — but is not limited to — oil, fuel, grease, coolant, air...
Page 356: Arctic Conditions Below -18° C (0° F)
Over lubrication on non-sealed fittings will not harm the suitability of a specific fluid, check with your authorized fittings or components, but under lubrication will definitely Grove Cranes distributor or Manitowoc Crane Care. lead to a shorter lifetime. Regardless of temperature and oil viscosity, always use...
Page 357: Standard Lubricants
-9°C (15°F). Refer to (TABLE 9-1:) for a list of the Standard lubricants are used on all Grove cranes unless the recommended standard lubricants. crane is ordered with a cold weather package. These TABLE 9-1: Standard Lubricants/Fluids [Down to -9°C (15°F)]...
Page 358 LUBRICATION TMS9000-2 SERVICE MANUAL TABLE 9-1: Standard Lubricants/Fluids [Down to -9°C (15°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Grease, Multipurpose Citgo: Lithoplex Red MP Grease Chevron: Starplex EP 2 6829003477 Phillips 66: Multiplex Red NLGI 2 Mobil: Mobilgrease XHP 222...
Page 359: Cold Weather Lubricants
-29°C (-20°F). Refer to (TABLE 9-2:) for a list of the Cold weather lubricants are used on all Grove cranes when recommended optional lubricants. the crane is ordered with a cold weather package. These TABLE 9-2: Optional Lubricants/Fluids [Down to -29°C (-20°F)]...
Page 360 LUBRICATION TMS9000-2 SERVICE MANUAL TABLE 9-2: Optional Lubricants/Fluids [Down to -29°C (-20°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Anti-Seize Compound (ASC) Jet Lube Kopr Kote 6829003689 Loctite C5-A Compound Antifreeze Coolant Old World Industries, Inc. Fleet Charge SCA...
Page 361: Arctic Lubricants And Conditions
Cold weather alternator may not be compatible with hydraulic system seals and wear • Super-capacitor starting system bands. Therefore, always check with an authorized Grove distributor or Manitowoc Crane Care if in doubt of the • Fluids suitable to -40°C (-40°F): suitability of a specific fluid or lubricant.
Page 362: Drivetrain Lubrication
LUBRICATION TMS9000-2 SERVICE MANUAL 13.Clean magnetic drain plug when changing lubricant. 28.Lubricate more frequently than interval indicated in table if environmental conditions and/or operating conditions 14.Service by whichever interval occurs first. necessitate. 15.Air conditioner - refer to applicable air conditioner 29.Access through hole in base section.
Page 363 TMS9000-2 SERVICE MANUAL LUBRICATION ITEM LOCATION APPROXIMATE SERVICE LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER NAME CAPACITY POINTS COOLANT CHANGE --------------- ----------------- 14, 19 2000 HRS/ 1 YR STRAINER FILTER TRANSMISSION CHECK & 500 HRS/6 MONTHS/ -------------- 02313611 2, 14...
Page 364 LUBRICATION TMS9000-2 SERVICE MANUAL 3a 3b 8885 FIGURE 9-1 8885-1 FIGURE 9-2 9-10 Published 02-28-2019, Control # 649-01...
Page 365: Clutch Release Bearing Grease Interval
TMS9000-2 SERVICE MANUAL LUBRICATION Clutch Release Bearing Grease Interval Clutch Release Grease Interval Reset From the OFF position, turn ignition ON without cranking The transmission has an optional prognostic feature that engine. notifies the operator when the clutch release bearing needs greasing.
Page 366 LUBRICATION TMS9000-2 SERVICE MANUAL 8885-2 FIGURE 9-4 8885-3 FIGURE 9-5 9-12 Published 02-28-2019, Control # 649-01...
Page 367: Steering Lubrication
TMS9000-2 SERVICE MANUAL LUBRICATION Steering Lubrication APPROX. SERVICE SERVICE ITEM NUMBER LOCATION NAME LUBE SPEC NOTES SERVICE CAPACITY POINTS HOURS STEERING POWER STEERING --------------- 6829003477 LUBE 1000 HRS GEARBOX STEERING RELAY --------------- 6829003477 LUBE 250 HRS ARMS 8885-4 FIGURE 9-6...
Page 368 LUBRICATION TMS9000-2 SERVICE MANUAL 11, 12 8885-5 FIGURE 9-7 15, 16 8885-6 FIGURE 9-8 9-14 Published 02-28-2019, Control # 649-01...
Page 369 TMS9000-2 SERVICE MANUAL LUBRICATION ITEM APPROX. SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER CAPACITY POINTS REAR AXLES REAR WHEEL --------------- 6829003689 BRUSH ON SEE NOTE 18 PILOTS --------------- 6829012964 CHECK & FILL 250 HRS FRONT REAR AXLE BOWL 20.5 QTS...
Page 370: Outrigger Lubrication
LUBRICATION TMS9000-2 SERVICE MANUAL 20, 21 8885-8 FIGURE 9-10 Outrigger Lubrication ITEM APPROX. SERVICE SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE NUMBER CAPACITY POINTS HOURS OUTRIGGERS O/R BEAMS --------------- 6829015304 5, 14 BRUSH ON 50/1 WEEK CENTER FRONT JACK CYLINDER...
Page 371: Miscellaneous Lubrication
TMS9000-2 SERVICE MANUAL LUBRICATION 8885-9 FIGURE 9-11 Miscellaneous Lubrication ITEM LOCATION APPROX. SERVICE LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER NAME CAPACITY POINTS MISCELLANEOUS 507 L (134 HYDRAULIC CHECK & GAL) (TANK 6829006444 6, 11, 14 10 HRS/DAILY RESERVOIR FILL...
Page 372: Turntable & Cab Tilt Lubrication
LUBRICATION TMS9000-2 SERVICE MANUAL 8885-10 FIGURE 9-12 Turntable & Cab Tilt Lubrication ITEM LOCATION APPROX. SERVICE LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER NAME CAPACITY POINTS TURNTABLE & CAB TILT 0.9 L (.95 QT) 6829014058 CHECK & FILL 50 HRS/1 WEEK...
Page 373 TMS9000-2 SERVICE MANUAL LUBRICATION 8885-11 FIGURE 9-13 Grove 9-19 Published 02-28-2019, Control # 649-01...
Page 374 LUBRICATION TMS9000-2 SERVICE MANUAL 8885-12 FIGURE 9-14 9-20 Published 02-28-2019, Control # 649-01...
Page 375: Hoist Lubrication
TMS9000-2 SERVICE MANUAL LUBRICATION Hoist Lubrication ITEM APPROX. SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER CAPACITY POINTS HOIST --------------- 6829014058 2, 14 CHECK & FILL 50 HRS / WEEKLY MAIN HOIST - 1000 HRS/12 GEARING 4.0 L (1 GAL)
Page 376: Turntable Central Lubrication
LUBRICATION TMS9000-2 SERVICE MANUAL Turntable Central Lubrication ITEM APPROX. SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE SERVICE HOURS NUMBER CAPACITY POINTS HOIST TURNTABLE (swing) BEARING - --------------- 6829003477 LUBE (AUTO) 50 HRS/1 WEEK INNER RACE LOWER LIFT --------------- 6829003477 LUBE (AUTO)
Page 377: Boom Lubrication
TMS9000-2 SERVICE MANUAL LUBRICATION 8885-15 FIGURE 9-17 Boom Lubrication Greaseless Boom The operator should ensure that each of the telescoping Crane Setup boom sections are clean during operation. Any dirt that is on • Machine to be set up on firm level surface with fully...
Page 378 LUBRICATION TMS9000-2 SERVICE MANUAL ITEM APPROX. SERVICE SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE NUMBER CAPACITY POINTS HOURS BOOM TELESCOPIC SLIDE 500 HRS/6 --------------- 01373458 1, 14, 28 BRUSH ON FACES MONTHS TELE 1 REAR UPPER 1, 14, 500 HRS/6...
Page 379 TMS9000-2 SERVICE MANUAL LUBRICATION ITEM APPROX. SERVICE SERVICE LOCATION NAME LUBE SPEC NOTES SERVICE NUMBER CAPACITY POINTS HOURS BOOM HOOK BLOCK - 102 250 HRS/3 TON (6 SHEAVES) --------------- 6829003477 8, 14 LUBE MONTHS SWIVEL BEARING HOOK BLOCK - 66 TON...
Page 380: Monthly Lubrication Work
LUBRICATION TMS9000-2 SERVICE MANUAL 8885-19 8885-18 FIGURE 9-18 continued 8885-16 FIGURE 9-18 continued 8885-24 8885-20 FIGURE 9-18 continued 8885-22 8885-23 8885-21 Monthly Lubrication Work the retaining pins used for fastening the lattice extension sections for transport, Pins the spring latch on the run-up rail.
Page 381: Carwell® Rust Inhibitor
• on roads where large quantities of salt or calcium are applied to treat icy and snowy road surfaces; Grove cranes will be treated with a rust inhibitor called Carwell T32-CP-90. While a rust inhibitor cannot guarantee • in areas that use dust control chemicals;...
Page 382: Inspection And Repair
LUBRICATION TMS9000-2 SERVICE MANUAL • Allow the crane to dry thoroughly. You can accelerate CP-90 should help inhibit corrosion for up to approximately drying by using compressed air to remove excess water. 12 months. Polishing and waxing (using an automotive-type wax) is It is recommended that the treatment be periodically recommended to maintain the original paint finish.
Page 383 TMS9000-2 SERVICE MANUAL LUBRICATION • Boom applications areas are; pivot pins, hose ends and • All hardware, clips, pins, hose connections not painted fittings, jib pins and shafts, all bare metal surfaces, will have treatment applied. headache ball pins/ hook block pins and fasteners.
Page 384 LUBRICATION TMS9000-2 SERVICE MANUAL 9289 17, 18 9289-1 9289-2 FIGURE 19 9-30 Published 02-28-2019, Control # 649-01...
Page 385 TMS9000-2 SERVICE MANUAL LUBRICATION Item Description All Hardware, Clips, Pins, Hose Connections Item Description not painted O/R Pins, Clips Hoist Hose Connections Powertrain Hardware inside compartment Boom Extension Pins, Clips O/R Pins, Clips Valve Bank Entire underside of unit Hose Connections inside turntable...
Page 386 LUBRICATION TMS9000-2 SERVICE MANUAL This Page Blank 9-32 Published 02-28-2019, Control # 649-01...
Page 387 TMS9000-2 SERVICE MANUAL Alphabetical Index 360° Swing Lock Control (Positive Lock Type) ....... 6-20 Aftertreatment Diesel Exhaust Fluid (DEF) .
Page 388 SERVICE MANUAL TMS9000-2 Outrigger Extension Cylinder ..........2-33 Outrigger Jack Cylinder .

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