Manitowoc GHC 75 Operation Manual
  1. Manuals
  2. Brands
  3. Manitowoc Manuals
  4. Construction Equipment
  5. GHC 75
  6. Operation manual

Manitowoc GHC 75 Operation Manual

Telescopic crane
Hide thumbs Also See for GHC 75:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
Table of Contents

Advertisement

Quick Links

Download this manual
Crane Care
Operation manual
GHC 75
Telescopic crane
Preliminary
Version: 1.0
Read this manual prior to performing any task!

Advertisement

Chapters

Table of Contents
loading

Related Manuals for Manitowoc GHC 75

Summary of Contents for Manitowoc GHC 75

  • Page 1 Crane Care Operation manual GHC 75 Telescopic crane Preliminary Version: 1.0 Read this manual prior to performing any task!
  • Page 2 GHC 75+, 6, en_US Preliminary © 2017 GHC 75 Telescopic crane 22.12.2017...
  • Page 3 Grove alebo priamo spoločnosť Grove Maschinen- fabrik GmbH. Če jezika navodil za uporabo ne bi razumeli, stroja ne smete dajati v obratovanje. Po potrebi se obrnite na svojega regionalnega prodajalca z izdelki Grove. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 4 Only use original replacement parts and Grove accessory products authorized by the manufacturer. Grove will not be held responsible for any parts or accessory products that have not been approved. Other applicable documents Hydraulic diagram Electrical diagram Spare parts catalog Copyright ©2017Grove Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 5 3.8 Hydraulic system............58 3.9 Vibration..............59 3.10 Operational environment.......... 59 3.11 Maximum wind speeds..........60 3.12 Permissible ground pressure........61 3.13 Winch................ 61 3.14 Bottom hook block............ 61 3.15 Reeving diagram............62 3.16 Load-bearing capacity..........66 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 6 5.3.6 Machine notification and warning icons....92 5.3.7 Working diagram............93 5.3.8 Winch parameters............ 94 5.4 Set-up status............... 94 5.4.1 Opening setup status..........94 5.4.2 Entering the uppercarriage inclination..... 97 5.4.3 Entering winch reeving..........98 5.4.4 Configuring track width..........99 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 7 6.15 Opening the door windows........143 6.16 Machine lighting............144 6.16.1 Switching the work lights on and off....144 6.16.2 Switching the beacon on and off (option).... 144 6.17 Radio..............144 6.18 Camera system............145 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 8 6.35.4 Traveling with suspended load......189 6.35.5 Restrictions when traveling on a slopes and inclined ground............ 190 6.36 work mode.............. 191 6.36.1 Safety instructions for operation......191 6.36.2 Tilting the cab............192 6.36.3 Slewing the uppercarriage........192 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 9 7.9.9 Folding the fly boom from 0° to 40°....... 267 7.9.10 Folding the fly boom from 20° to 40°....268 7.9.11 Folding the fly boom from 40° to 20°....269 7.9.12 Folding the fly boom from 20° or 40° to 0°... 270 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 10 11.5.2 Cooling capacity........... 306 11.5.3 System very noisy..........307 11.6 Slewing gear............307 11.7 Travel gear/undercarriage........307 11.8 Cab................308 Removal and disposal............ 309 Appendix................310 A ANSI signage for GHC 75..........311 B Additional documentation..........364 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 11 Overview Crane Care Overall machine Overview 1.1 Overall machine undercarriage Uppercarriage Counterweight (ballast) Luffing cylinder Boom Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 12 Overview Crane Care Uppercarriage 1.2 Uppercarriage left DEF tank (for Tier 4f engines) Electrical system control cabinet Bypass switch - LML Supply Unit DEF Hydraulic oil cooling system Hydraulic system Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 13 Overview Crane Care Uppercarriage right Radiator Diesel fine filter Diesel pre-filter Drive engine Fuses Battery disconnect switch Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 14 Overview Crane Care Uppercarriage Engine oil filter Exhaust aftertreatment system (for Tier 4f engines) Lubricating nipple bar Hydro Clean (option) Slewing gear Swing gear expansion tank Batteries Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 15 Overview Crane Care undercarriage Beacon 1.3 undercarriage Idler (forward direction of travel) Access ladder, hinged (4x) Carrier roller Track roller Drive wheel (rear, in direction of travel) Crawler track Chain guide Pivot-range safeguard Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 16 Overview Crane Care Counterweight (ballast) 1.4 Counterweight (ballast) Ballast rods with locking mechanism Ballast support Ballast rocks 4 x 9,479 lb. (4 x 4.3 t) Ballast bracket Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 17 23 24 volt power socket 10 Left grip handle 24 antenna 11 Door lock 25 Rear Window 12 door handle 26 Right rear side window panel 13 Cab door 27 Right front side window panel 14 rearview mirror Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 18 Safety lever 13 Bypass, raise boom Slewing gear brake 14 Ignition lock Drive pedal 15 USD power socket, 5 V Hand lever 16 Power socket, 24 V Gas pedal 17 Power socket, 12 V Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 19 20 Changeover Winch 1/Winch 2 21 Not used 22 Not used 23 Not used 24 Not used 25 Not used 26 Not used 27 Diesel filter heater on/off 17 Start/stop regeneration of exhaust aftertreatment system Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 20 This can cause serious injury or death. The machine may become severely damaged. The switch Code clamping tongs/supplemental hydraulic system has three shift positions: Front: clamping tongs Center: switch disabled Rear: Turning auxiliary hydraulics 201707171435 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 21 Overview Crane Care Control panel, right-hand, rear Headlight Speed governor Starting/stopping the diesel engine Radio Air conditioning system Fig. 4: Control panel, right-hand, rear Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 22 Fig. 5: Right control panel next to driver seat Left control panel next to driver seat Switch, lumbar support, lower air chamber Switch, lumbar support, lateral supports Switch, lumbar support, upper air chamber 201612210927 Fig. 6: Control panel, left Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 23 Lower telescopic boom / Telescope boom out Left joystick Slewing gear holding brake Open clamping tongs (option) Slewing gear freewheeling Close clamping tongs (option) Setting up the fly boom Slewing speed - uppercarriage Fig. 8: Left joystick Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 24 Fig. 9: Safety lever activated (pulled back) When the safety lever is released (see illustration) All hydraulic functions are available. All work maneuvers can be carried out. Fig. 10: Safety lever released (pushed forward) Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 25 The emergency stop switch (1) is located on the bottom right con- trol panel and immediately shuts down the machine when pressed. Positions: Pulled Machine on Pressed Machine off Fig. 12: Emergency stop switch Control panel for automatic air con- ditioning Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 26 To switch on the heating or air conditioning function, press the button (5). Information Keep windows and cab door closed to ensure effective air condi- tioning. The automatic air-conditioning regulates the temperature depending on the ambient temperature. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 27 Visual warning device Beacon 1.6 Winch Winch 1 Winch 2 1a Winch motor Allocation - attachments to Winch 1: Main boom, auxiliary jib, 8-m fly boom, 15-m fly boom winches Winch 2: Setting up the Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 28 This symbol highlights useful tips, recommendations and other information for efficient, failure-free operation. 2.2 Proper use The machine is solely for use in tasks which correspond to the machine's function and to the function of the work tool. Intended tasks are: Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 29 For the application of insufficient protective machine equip- ment. Operation of the machine outside of the permissible operating temperatures. Non-compliance with the pre-heating and warm-up phase. Non-compliance with the permissible total weight of the machine with work tools. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 30 Operating the machine on insufficiently stable, firm ground. Misuse by untrained and uninstructed personnel. Failure to perform the necessary inspection and maintenance tasks. Lifting, moving, and transport of persons. Operation in an explosive environment. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 31 Keep live parts dry. Damp live parts can result in a short- circuit. Touching live parts can result in death or serious injury from electric shock. Damage to insulation or individual parts can be fatal. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 32 Rinse out mouth with water after swallowing coolant, and con- tinue to drink plenty of water. Seek medical help. After inhaling aerosols, go into the fresh air. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 33 – Never open covers while in operation. – Observe rundown time: Make sure no parts are moving before opening covers. – Wear tight-fitting, tear-resistant protective clothing. Moving parts can cause serious injury. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 34 Do not stand in the vibrating area during operation. Long-term exposure to high vibrations can result in serious injury and chronic health problems. Vibration dampers isolate the source of vibration from the surrounding area. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 35 NOTICE – Before restarting the machine following a lightning strike, check that the operating and safety controls are func- tioning properly. Lightning strike can result in malfunction or total failure of the vehicle electronics. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 36 The danger zone is the area in which persons can be injured or tools, attachments or loads can be damaged. The danger zone shifts with the travel movements. Possible danger zones include: Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 37 Safety lever With the safety lever, the operator can lock all of the work and travel operations during work breaks and before leaving the cab. 00432 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 38 The use of the beacon is compul- sory when operating the machine with remote radio control. Emergency STOP Activation of the emergency stop stops all machine operations. 01621 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 39 This is transmitted to the LMB. If the length or angle of the tele- scopic boom fall in the non-per- mitted area, the LMB switches off all load moment-raising machine operations. 01701 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 40 GROVE company and who can assess the safe working condition of this machine. Inspection by an authorized expert Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 41 The owner is obligated to equip the machine with these items. In the case of a missing fire extinguisher or first-aid kit, or if they have defects, please acquire them through GROVE. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 42 A disabling heart problem or epilepsy is a valid reason for rejection as a machine operator. Specialized personnel Specialized personnel are those persons authorized by the owner to fulfill qualified tasks, such as installation, setup, repair, mainte- nance, and troubleshooting. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 43 Hearing protection protects against hearing loss due to noise. Safety goggles Safety goggles protect eyes against flying parts and splashing. Protective gloves Protective gloves protect the hands against friction, abrasions, punctures, deep wounds and hot surfaces. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 44 Engine oil filled at the factory is not suitable for this use and must be replaced. Observe the instruc- tions in the operating manual provided by the engine manufacturer. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 45 The guide must not be diverted from this task. The country-specific guidelines and regulations on the hand sig- nals must be observed. Observe all safety instructions before starting work. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 46 Safety Crane Care Hand signals Sign Meaning Lift load (equipment) Lower load (equipment) Use main winch Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 47 Safety Crane Care Hand signals Sign Meaning Use secondary winch Lift main boom Lower main boom Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 48 Safety Crane Care Hand signals Sign Meaning Move slowly Slewing the uppercarriage Lower boom and lift load (equipment) Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 49 Safety Crane Care Hand signals Sign Meaning Lift boom and lower load (equipment) Stop Emergency Stop Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 50 Safety Crane Care Hand signals Sign Meaning Process Pause Use both lanes Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 51 Safety Crane Care Hand signals Sign Meaning Use one lane Extending the boom Telescope in Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 52 Safety Crane Care Hand signals Sign Meaning Extending the boom Telescope in Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 53 According to ISO 4301 Part 1 and 2, the machine is classified into crane group A1 and is designed and calculated for nominal load spectrum factor Q1 and class of utilization U2. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 54 Irregular use, maximum number of load cycles 63000. Use of the machine outside the safe working loads, use and ambient conditions determined by calculation and tests, results in significantly reduced service life or premature damage. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 55 174.3 (4,428) Transport weight with 35.6 in (900 mm) base plates, with foldable fly boom 26.2 ft 8 m, 143.741 lbs (65.2 with counterweight 39,242 lbs 17.8 t, 2 winches, 77,161 lbs (35 t) hook Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 56 98.4 in (2500 mm) 20.1 in (510 mm) 24.4 in (620 mm) 00649 55.7 in (1415 mm) Ballast stone Weight 9.481 lbs (4300 kg) 117.3 in (2980 mm) 31.5 in (800 mm) 20.5 in (520 mm) 00651 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 57 41.6 in (1056 mm) 45.1 in (1146 mm) 6.1 in (156 mm) 9.8 in (249 mm) 00655 Ballast support Weight 3.090 lbs (1400 kg) 29.5 in (751 mm) 126.7 in (3219 mm) 55.8 in (1418 mm) Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 58 1.68 mph (0 - 2.7 km/h) Slewing speed - uppercarriage 0 - 2 U/min, variable speed 3.8 Hydraulic system Delivery rate max. 99.1 US.liq.gal. /min (max. 375 l/min) Operating pressure 4786.2 psi (330 bar) Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 59 The work area of the machine must always be clearly visible. The machine can be operated at wind speeds between 14 m/s (50 km/h) and 31 mph (50 km/h). The following safety distances to overhead electrical lines must be maintained: Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 60 Wind speed can be measured with the optional anemometer. Procedure at wind speeds above Lower attached loads. 31 mph (50 km/h) Set telescopic boom to 70°. Park the machine. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 61 Admissible cable pull per stand 11000 lbs Rope diameter 0.63 in 3.14 Bottom hook block Capacity Hook weight in lbs 15 t – 1 sheave 35 t – 3 sheaves 60 t – 6 sheaves 1874 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 62 Load hook, maximum load bearing capacity 33069 lbs, rope diameter 0.63 in 01662 01663 01664 1-string, 11023 lbs (5 t) load 2-string, 22046 lbs (10 t) load 3-string, 33069 lbs (15 t) load capacity capacity capacity Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 63 01668 01669 01670 4-string, 44092 lbs (20 t) load 5-string, 55116 lbs (25 t) load 6-string, 66139 lbs (30 t) load capacity capacity capacity 01671 7-string, 77162 lbs (35 t) load capacity Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 64 6-string, 66139 lbs (30 t) load 7-string, 77162 lbs (35 t) load capacity capacity capacity 01678 01679 01680 8-string, 88185 lbs (40 t) load 9-string, 99208 lbs (45 t) load 10-string, 110231 lbs (50 t) load capacity capacity capacity Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 65 3-string, 33069 lbs (15 t) load 4-string, 44092 lbs (20 t) load capacity capacity capacity 01686 01687 01688 5-string, 55116 lbs (25 t) load 6-string, 66139 lbs (30 t) load 7-string, 77162 lbs (35 t) load capacity capacity capacity Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 66 12-string, 132277 lbs (60 t) load 13-string, 143300 lbs (65 t) load capacity capacity capacity 01695 14-string, 154324 lbs (70 t) load capacity 3.16 Load-bearing capacity 3.16.1 Explanation of the load lift charts See applicable lifting capacities. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 67 Adverse conditions are e.g.: Soft or uneven ground Slopes Wind Lateral loads Oscillating loads Jerking or sudden stopping of the load Inexperience of operating personnel Driving with the load 3.16.3 Load lift charts See applicable lifting capacities. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 68 Do not operate machine if a fault has been detected. Make sure all control levers are in neutral position. 4.2 Applications planning 4.2.1 Work site usage The operator must carry out the following checks for the machine usage planning: Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 69 All safe working loads only apply for free hanging loads and for the specified wind speeds. Traveling with a load is not permitted. The pontoon must have sufficient load bearing capacity and sufficient dimensions. This is the responsibility of the machine owner. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 70 Fig. 19: Secure machine to the tethering points Pontoon level Lashing chains Lash the machine to the tethering points on the undercar- riage. Machine with mobile undercar- riage: Secure against slippage 201604061411 Fig. 20: Secure machine with stops. Pontoon level Stops Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 71 --- not supported. There is high swell (e. g. in off- For this use special offshore standards may shore use): perhaps have to be complied with. Specific load lift charts are applicable. Standard load lift charts are not applicable. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 72 Slowly lower the access ladder A until it is rests in horizontal position. Stowing a step Lift the lowered access ladder A in until it is resting com- pletely against the side wall. Pull the access ladder A upward and then lower it. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 73 4.3.3 Check machine and accessory equipment Safety instructions Observe the safety instructions in before beginning initial startup. Report all irregularities to the person responsible before startup and only put the machine into operation after the removal of all defects. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 74 Has the boom end limitation function been checked? – Has the electronic load moment limitation LML been checked for function? – If necessary, switch the optional battery disconnect switch on or connect the battery pole. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 75 Press the battery disconnect switch. ð The switch is illuminated yellow. Close the service door. Fig. 23: Battery disconnect switch 4.4.2 Check machine and accessory equipment Ä Chapter 4.3.3 “Check machine and accessory equipment” on page 73. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 76 Belt must not be twisted. – Belt must fit low across the hips, not across the stomach. Closing the seat belt Insert the metal tongue (1) into belt buckle. The belt buckle clicks into place. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 77 Check SENCON for potential faults and warning messages. ð Serious faults must be resolved before the machine can be put into operation. Turn the ignition key to position II. 00151 Fig. 24: SENCON loading screen Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 78 Reinstall the LCD displays, if necessary. Check all safety devices (brakes, signal and lighting equip- ment, et cetera) for proper function. Examine, designate and adequately secure danger zones at the work site. Align the machine horizontally. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 79 Select a safe storage location. Place attachments on wooden planks, prevent them from freezing up. Perform maintenance for 2000 hours of operation (annual). Retract all cylinders as far as possible. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 80 Provide alerts that clearly indicate the preservation status of the machine. Affix a warning sign on the engine and cab. Close off all points of access to the machine. Comply with the instructions specified in the warranty conditions. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 81 This chapter describes the SENCON 2.0 diagnostic and control system. The SENCON is used to read current machine operating data and statistically evaluate it as needed. It can also be used to configure various machine parameters and diagnose errors. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 82 ESC button Cancel action. Return to higher-level menu. SET button Confirm settings. SCROLL wheel Turning the SCROLL wheel selects between individual windows and menu items, and scrolls through lists. HOME button Return to start screen. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 83 The tare function will set the load capacity display at 0 t. This function is disabled once the boom is moved. Settings Uppercarriage The slewing speed of the uppercarriage can be reduced for more pre- slewing speed cise movement. Settings Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 84 Registration information Diagnostics Error history and description of error. The Diagnostics window contains SPN and FMI error codes. These error codes uniquely identify machine errors and are used for communication with your manufacturer service partner. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 85 Machine and LML notification and warning icons Actual safe working load/maximum safe working load Working diagram Notification and warning icons on the start screen indicate whether or not the operating status is within normal tolerances. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 86 Red: Refuel immediately. Coolant temperature Gray: 2 0 ° C Coolant temperature normal. Orange: Reduce load on diesel engine Red: Lower attached loads. Run diesel engine at idle speed Current fuel consumption 11.2 l/h Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 87 Maximum load capacity for 20 % the configured setup status in per cent Maximum load capacity for 5.0 t the adjusted setup state in tonnes Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 88 The uppercar- riage cannot be slewed as long as the slewing gear holding brake is engaged. Slewing gear holding brake not applied. Slewing gear freewheel disengaged. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 89 Red: Park machine at safe location immediately. Inform the manufacturer service partner. Only operate machine once error has been corrected. Diesel engine error Gray: Diesel engine functioning properly. Orange: Inform the manufacturer service partner. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 90 Exhaust aftertreatment system regeneration active. DEF quality Gray: DEF quality normal. Orange: Drain the DEF tank. Fill DEF. Preheating Gray: Diesel engine ready to start. Orange: Diesel engine preheating. Battery Gray: Battery charging. Red: Alternator cannot charge battery. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 91 Safe working load about to be exceeded. STOP Red: Safe working load exceeded. STOP Red and strikethrough: LML bypassed. STOP Gray: Lifting limit switch not tripped. Red: Lifting limit switch tripped. Red: Lifting limit switch bypassed. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 92 Inform the manufacturer service partner. Red: STOP Check error number in Diagnostics window. Inform the manufacturer service partner. The emergency stop is deactivated. All machine functions are available. The emergency stop is activated. The machine is shut down. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 93 Start screen > Working diagram 5.3.7 Working diagram ft/s ° ° 201709041720 Fig. 28: Working diagram Wind speed (option) Telescopic boom length Telescopic boom angle Working radius Machine inclination Telescopic boom height Outrigger monitoring/track width monitoring Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 94 In the setup status window, the operational parameters of the load moment limitation are adjusted for the desired operation mode. The setup status window automatically appears after the ignition is turned on and the SENCON starts. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 95 Undercarriage ballast (the function is inactive) Winch 1 reeving Winch 2 reeving Track width Counterweight Attachments and setup program Operating mode code 10 Load change lock Operating mode code (9) flashes during LML parameter setting. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 96 Settings Virtual setup Three softkeys setup programs are available: “Setup ballast “, “setup attachment “ and “tilt-up panel lifting Select operating mode Tasks Setup ballast Reeve hook Cooperatively lifting the ballast Use low-bed trailer Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 97 ð The Uppercarriage inclination settings window opens. Turn the SCROLL wheel to the desired setting. Press the SCROLL wheel. Configure other LML parameters as needed. Press the SET key. ð The LML parameters are saved. The start screen reap- pears. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 98 For the load-bearing hook (winch), the reeving must be set to “1 to 10“. For the non-load-bearing hook it must be set to “0“. This prevents the reduction of the load-bearing capacity on the smaller of the two reevings. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 99 ð The LML parameters are saved. The start screen reap- pears. 5.4.5 Specifying attachments and starting the setup program The installed attachments and boom extensions to the machine are entered in the Attachments and setup program window. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 100 Press the SCROLL wheel. Configure other LML parameters as needed. Press the SET button. ð The LML parameters are saved. The start screen reap- pears. 5.4.6 Enter counterweight The attached counterweight is entered in the Counterweight window. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 101 The starting point for the following steps is the start screen: Press the Setup menu button. Turn the SCROLL wheel until the "Speed" window is visible. Press the SCROLL wheel to select the “speed” window. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 102 Reset to standard values. Slewing the uppercarriage Set the speed of the LMB parameter Turn upper carriage. Fig. 37: Slewing the uppercarriage Prerequisite for the following steps is the selection of the "Speed" window: Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 103 Turn the SCROLL wheel to the desired setting. Press the SCROLL wheel. Press the SET button. ð The LML parameters are saved. Lifting and lowering the telescopic Set the speed of the LMB parameter raise and lower telescopic boom boom. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 104 ð The LML parameters are saved. Lift and lower loads Set the speed of the LMB parameter Raise and lower loads. Fig. 40: Lift and lower loads Prerequisite for the following steps is the selection of the "Speed" window: Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 105 The starting point for the following steps is the start screen: Press the Setup menu button. Turn the SCROLL wheel until the "Characteristics" window is visible. Press the SCROLL wheel to select the “characteristics” window. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 106 Reset to standard values. Slewing the uppercarriage Set the response of the LMB parameter Turn upper carriage. Fig. 42: Slewing the uppercarriage The precondition for the following steps is the selection of the "Characteristics" window: Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 107 ð The Extending and retracting the telescopic boom setting window opens. Press the SCROLL wheel. Turn the SCROLL wheel to the desired setting. Press the SCROLL wheel. Press the SET button. ð The LML parameters are saved. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 108 Press the SCROLL wheel. Press the SET button. ð The LML parameters are saved. Lift and lower loads Set the response of the LMB parameter Raise and lower loads. Fig. 45: Lift and lower loads Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 109 Fig. 46: Language settings New > New language Current > Current language Available languages Setting the language Press the SCROLL wheel. ð Language selection is enabled. Turn the SCROLL wheel to the required language. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 110 ð The selection box is green. The brightness can be adjusted. Turn the SCROLL wheel to adjust the brightness. Press the SET button. 5.9 Setting date and time The date and time are set in the Date and time window. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 111 Press the SET button. 5.10 Setting units The displayed units are set in the Unit system window. Opening the units settings Press the Device settings menu button. Move the SCROLL wheel three positions to the right. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 112 Press the SET button. 5.11 The USB window can only be used by manufacturer-authorized personnel for diagnostics and configuration purposes. Read out all data Software update Parameter update Update configuration Current Level Driver 00077 Fig. 50: USB Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 113 Press the Info quick-select button. Move the SCROLL wheel two positions to the right. General information 653.0.234 machine hw serial number 1234567BD 2.0.2.3 software version 00214 Fig. 52: General information Machine number SENCON serial number Software version Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 114 751 to 850 rpm, and 75% of the total operating time at 851 to 1490 rpm. Open the speed ranges of the diesel engine Press the Info menu button. Move the SCROLL wheel two positions to the right. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 115 Move the SCROLL wheel three positions to the right. ð Line pulls of the winch 1 are shown. Turn the SCROLL wheel four steps to the right. ð Line pulls of the winch 2 are shown. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 116 SENCON 2.0 Crane Care Winch line pull Winch 1 1.10 h 100.0 100.0 50.0 50.0 00599 Fig. 55: Winch line pull 1 (example representation) Total winch operating hours Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 117 Scroll through the list using the SCROLL wheel. The SPN code contains the sensor or actuator that triggers the message. The FMI code is the unique error code for an SPN code. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 118 Press the Diagnostics menu button. Move the SCROLL wheel three positions to the right. Fig. 57: Previous faults machine diagnostics window Previous faults machine menu icons Icon Name Description Acknowledging error The errors are acknowledged. memory Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 119 Switch off diesel engine immedi- ately. Check diesel engine oil level and Acknowledgment required! add engine oil as needed. Crankcase pressure too high Check crankcase breather line and clean as needed. Inform the manufacturer service partner. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 120 DEF quality poor Check DEF quality using a refractometer. Drain DEF tank. Add fresh DEF. 4334 DEF pressure too low Check DEF level. Check DEF lines. Check DEF tank filter. Inform the manufacturer service partner. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 121 Refuel machine. 1014000 Air filter contaminated Inform the manufacturer service partner. Acknowledgment required! Wait-to-start-light on Start engine once message is no longer displayed. Exhaust gas temperature too Inform the manufacturer service partner. Acknowledgment required! Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 122 Turn the SCROLL wheel four steps to the right. Network Can 1 Speed: 250 kbit/s State: Active Warnings: Errors Can 2 Speed: 250 kbit/s Active State: Warnings: Errors 01609 Fig. 58: Network diagnostics window Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 123 ID: 122 3 5 % Operate NMT: Op ID: 30 Operate NMT: Op ID: 31 Operate NMT: Op ID: 32 6 5 ° C Operate NMT: Op 01610 Fig. 59: Detailed view of CAN 1 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 124 Data valid and normal Hydraulic Filter 1 Pressure Data valid and normal 01611 Fig. 60: Diagnostics window for incoming signals Sensor/actuator signal value Operating state symbol Sensor/actuator output value Sensor/actuator description Sensor/actuator operating state description Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 125 Lmi Light Yellow 0 mA Data valid and normal 01612 Fig. 61: Diagnosis window for outgoing signals Actual output signal value in mA Output signal symbol Target value in mA Output description Output state description Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 126 Only carry out machine operations if the machine is on secure, level ground with sufficient soil stability. Take care to properly attach the loads. Attached loads breaking away can cause damage to the machine and/or injury to people. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 127 Perform routine inspections of the machine according to the maintenance schedule before start-up. Failure to properly perform routine maintenance can result in unexpected functioning. As a result, people in the danger zone could be seriously injured. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 128 Fig. 62: Ignition key Key for maintenance hood Application Maintenance hood on uppercarriage 00019 Fig. 63: Key for maintenance hood Storage compartment key Application Storage compartments on the undercarriage 01603 Fig. 64: Storage compartment key Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 129 Steps and walkways are attached to the machine for climbing on and climbing off. Unlock cab door and slide it sideways at the handle until it engages with the locking mechanism. Use steps and grip handle to enter the cab. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 130 If the steps and grip handles are not used properly or are soiled when climbing on or climbing off the machine, there is danger of injury. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 131 141. The ignition lock cannot function when the battery disconnect switch is off. Ignition key position Meaning Enable fuel pump Ignition OFF 00532 Ignition ON Fig. 67: Ignition lock position Starting the diesel engine Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 132 Do not place any objects on the driver seat. Do not cover the driver seat. The driver seat must be adjusted so that the operator can always reach the pedals even when the road surface is poor. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 133 To increase the damping force, move the lever (1) up. To decrease the damping force, move the lever (1) down. 201603221543 Fig. 69: Adjusting the shock absorb- ance Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 134 Pull the handle (1) up and push the driver seat back or for- wards. Release the handle. ð The driver seat must audibly engage. After locking, it must not be possible to change the posi- tion anymore. 201603221615 Fig. 71: Adjusting the seat position Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 135 Release the handle. ð The driver seat with the brackets must audibly engage. After locking, it must not be possible to change the posi- tion anymore. 201603221641 Fig. 73: Adjusting the seat position with the brackets Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 136 Release the lever. ð The backrest must audibly click into place. After locking, it must not be possible to change the posi- tion anymore. 201603231416 Fig. 75: Adjusting the backrest inclina- tion Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 137 Fig. 77: Adjusting the lumbar support Switch, lumbar support, upper air chamber Switch, lumbar support, lower air chamber Push the switches (1), (2) up to increase the curvature. Push the switches (1), (2) down to decrease the curvature. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 138 After locking, the horizontal suspension must not move anymore. 201603231112 Fig. 79: Horizontal suspension 6.9 Cab lighting The inside light and spot light are found to the top right inside the cab. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 139 Adjusting the rearview mirror Carry out individual rearview mirror adjustments before starting up the machine or changing operators. If necessary, call a second person for support. Clean rearview mirror before startup if dirty. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 140 Grasp roller shade (1) on the handle (2) and hook into posi- tion I. To roll up the sun shade, hold onto the grapple, unhook, and return to initial position. 201604251726 Fig. 83: Roller shade Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 141 Before starting work on live parts, make sure that the bat- tery disconnect switch is off. Contact with live parts immediately after switching off the bat- tery disconnect switch poses a risk of electrocution. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 142 Never activate the windshield wiper with the windshield open. If the windshield wiper is activated with the windshield open, the windshield wiper arm can be damaged. Fig. 86: Opening the windshield Press locking mechanism (1). Push grapple (2) forward. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 143 ð Make sure the windshield audibly locks into both locking mechanisms (1). 6.15 Opening the door windows Pull the locking mechanism of the door window (1) back and open the window. 201604261324 Fig. 88: Opening the door windows Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 144 Turn the Beacon switch to the left. ð Beacon is switched off. 6.17 Radio The radio is located in the right control panel. Information Further information can be found in the radio manufacturer oper- ating instructions. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 145 The windshield wiper switch has three settings. 6.19.2 Windshield wiper and windshield washer system The switches for the windshield wipers and the windshield washer system are on the upper control panel. The windshield wiper switch has three settings. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 146 Turn the switch to the middle setting. ð The windshield wiper wipes slowly. Turn the switch to the right. ð The windshield wiper wipes quickly. Press the switch left. ð The windshield wiper is off. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 147 Do not touch any cooling pipes or hoses. Avoid contact with the refrigerant. Wear protective goggles and gloves. Use only R134a refrigerant. Do not fill any fluorescent additives (tracer-agents, sticks) into the system. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 148 Turn on the blower (1) on the right control panel. Open the air vents in the cab to prevent the evaporator from icing up. Press the climate control button (5) in on the control panel. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 149 ð The diesel filter heating is switched on. The indicator light lights up until the fuel reaches operating temperature. Turn the Diesel filter heating to the left. ð The diesel filter heating is switched off. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 150 Only release the safety lever after the diesel engine has started. Operating the joystick or pedals when starting the machine can result in uncontrolled machine movements. This can result in serious injury. The following conditions must be met before starting the diesel engine: Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 151 Turn off the diesel engine Lower any attached loads and the boom to the ground. Leave the diesel engine idling for 5 - 10 minutes. Turn the ignition key to position 0. Turn off the battery disconnect switch. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 152 Materials: Bridging cable with minimum cross-sec- tion 70 mm Turn off the battery disconnect switch. Remove the battery cover. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 153 Turn on the battery disconnect switch. If startup works, let the diesel engine run for a few minutes. Switch off the diesel engine and the battery disconnect switch. Loosen the jump cable on the negative pole. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 154 In order to unload the machine after the LML is tripped, the Lower loads and Retract telescopic boom movements can still be executed. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 155 LML disables the Lift load, Lower telescopic boom and Extend telescopic boom functions. Warning icon for lifting limit switch Icon Possible statuses Explanation Gray: Lifting limit switch not tripped. Red: Lifting limit switch tripped. Red: Lifting limit switch bypassed. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 156 Visual Acoustic up to 25 % < 90% Green light 90% to 100% Yellow light 100% to 125% Red light Interval honking disenga- gable after 5 s Press and hold the Raise boom button. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 157 6.24.4 Operation The LML is operated and adjusted via the SENCON. 6.24.5 Operating mode selection The operating mode is selected automatically depending on the inputs of the user according to the current operating status. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 158 9.3 t (20502 lbs. ) 0 ° 153301 2.0° 17.8 t (39242 lbs. ) 0 ° 252201 2.0° 9.3 t (20502 lbs. ) 0 ° 252301 2.0° 17.8 t (39242 lbs. ) 0 ° 253201 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 159 17.8 t (39242 lbs. ) 40 ° 352237 4.0° 9.3 t (20502 lbs. ) 0 ° 352335 4.0° 9.3 t (20502 lbs. ) 20 ° 352336 4.0° 9.3 t (20502 lbs. ) 40 ° 352337 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 160 In setup mode or in work mode it may be necessary to bypass the LML following a shutdown due to overload. The LML is bypassed via a key switch. Bypass LML Start the diesel engine. Wait until the SENCON has booted. Pull the safety lever. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 161 In setup mode or in Crane mode It may be necessary to bypass the LML following a shutdown due to overload. To do this, you will find a SET UP key in the LML menu of the SENCON and a bypass switch outside of the cab. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 162 ð All crane functions will be performed at only 15% of normal speed A visual (SENCON) and acoustic warning that cannot ð be switched off is activated inside and outside the cab. If fault messages occur (SENCON), rectify the fault imme- diately. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 163 Cable connection Lowering limit switch on the winch Pressure sensor (1) on the luffing cylinder (2) The pressure sensors measure the pressure on the piston head and on the rod side of the luffing cylinder. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 164 The length and angle transmitter measures the boom angle relative to the horizontal as well as the length of the telescopic boom. The cable of the cable drum transmits the measurement signals from the boom head to the LML. Lifting limiter (4) Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 165 If the maximum permissible load moment is reached, the load- increasing functions "Extend telescopic boom", "Lift/lower tele- scopic boom", and "Lift winch" are disabled. Load-reducing move- ments such as "telescope boom in" and "winch down" are possible at any time. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 166 By temperatures under 0 °C (32 °F), an additional warm-up period may be nessisary. If the hydraulic system is still slow to respond after the warm-up period, work another 15 minutes at a reduced speed. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 167 Health hazard from contact with DEF! L CAUTION – Wear protective clothing, safety goggles and protective gloves. – Avoid contact with eyes and skin. DEF can cause eye irritation if it comes into contact with the eyes. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 168 If the icon is highlighted in orange or red, the DEF level is low. Fill up the DEF tank as soon as possible. Information DEF can be added at ambient temperatures down to 12.2 F (-11 °C). Capacity: DEF tank approximately 7.9 gal (30 l) Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 169 Suppressing the regeneration makes sense, if higher exhaust gas temperatures present a danger when using the machine (e.g. if the machine is near flammable materials). Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 170 800 rpm. Push the switch on the upper control panel to the left. ð The symbol displays that the regeneration has been started. The symbol goes out when the regeneration has been completed. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 171 Constantly supervise the refueling process. Information Also observe the notes on the fuel system in the operating instruc- tions of the engine manufacturer. Manual refueling Lower attached loads to the ground. Switch off the diesel engine Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 172 Refuel the machine Open the lid of the fuel filler neck. Clean the strainer. Insert the funnel into the filler neck. Carefully pour the fuel in through the funnel. Close the filler neck lid. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 173 STOP STOP n/min 00449 Fig. 96: Control elements of the remote radio control Starting/stopping the diesel engine Working speed core functions, slow/fast Emergency STOP LML audible signals on/off Increase/reduce speed Display LED operating indicator Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 174 After the self-test routine is complete, a second signal sounds, the operating display (5) flashes and the remote radio control is ready for use. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 175 Drive right crawler forward posi- Lift winch 2 posi- Retract boom posi- Raise winch 1 tion tion tion Drive left crawler backward Drive right crawler backward Slew uppercarriage left Lift boom Slew uppercarriage right Lower boom Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 176 Start the diesel engine with the switch diesel engine start/ stop on the remote radio control. Perform the desired functions using the control lever. The beacon on the cab indicates that the machine is being remotely controlled. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 177 Operating status is about to exceed normal tolerances. Take corrective action soon. The entire field is filled. Operating status has exceeded normal toler- ances. Park machine immediately. Take corrective action immediately. Only operate machine once error has been corrected. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 178 Half of the field filled: Fill the DEF tank (AdBlue tank) at the next opportunity. Entire field filled: Fill the DEF tank (AdBlue tank) as quickly as possible. Telescopic boom height Working radius Actual safe working load Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 179 Telescopic boom length Telescopic boom angle Maximum safe working load Notification and warning messages If machine parameters are outside of normal tolerances, a rectan- gular warning indicator appears under the appropriate icon. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 180 Depletion level of exhaust aftertreatment system normal. One field filled: Depletion level of exhaust aftertreatment system high. Manually activate exhaust aftertreatment system cleaning as soon as possible. Two fields filled: Contact your Grove Service Partner. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 181 Check fault number in the diagnostics window of the SENCON. Contact your Grove Service Partner. Safe working load warning No warning: Safe working load normal. One field filled: Safe working load about to be exceeded. Two fields filled: Safe working load exceeded. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 182 Risk of machine damage due to improper handling of slewing NOTICE gear brake. Using the slewing gear brake during work operation may damage the machine. – Only use the slewing gear brake when the machine is at standstill. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 183 Telescope boom in Slew uppercarriage right Speed adjuster Diesel Lower boom engine Telescope boom out Slewing speed - uppercarriage This switch is used for selecting the speed to use for work move- ments (slow/fast) Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 184 Fig. 102: Extended (2) and retracted (1) locking bolt (exemplary representation) Lock and unlock the uppercarriage Start the diesel engine. Wait until the SENCON has booted. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 185 Risk of damage to machine due to too much tension in hoist NOTICE rope. – Slowly and carefully tension the hoist rope. If the hoist rope tension is too high when securing the bottom hook block, machine components may be damaged. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 186 Lift winch 1 slowly and carefully until the hoist rope is lightly streatched. Move the boom to between 30° and 60°. When nessesary lift winch 1 slowly and carefully and increase the tension in the hoist rope. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 187 Machine motion Activity Position of hand levers Stop the machine. Release both hand levers. 00666 Travel forward in a Push both levers forward. straight line. 00664 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 188 Travel forward to the Push the left hand lever forward. right. Release the right hand lever. 00668 Travel in reverse to the Release the left hand lever. left. Pull the right hand lever back. 00669 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 189 Rotate the boom in the direction of travel. Apply the slewing gear holding brake. Take corners as widely as possible. Do not move the crane while driving. Drive at the lowest driving range and no faster than 1.3 ft/s (0.4 m/s). Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 190 25% of the load capacity valid for the 4° table Reeving Same as at 100% load capacity Load capacity at 6° incline The load capacity lessens to 25% of the corresponding 4° main boom table. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 191 Risk of damage to the machine when freeing jammed loads. NOTICE – Select the corresponding operating mode on the SENCON. – Never breach the LML. Improper pile driving or freeing of jammed loads can damage the machine. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 192 Begin uppercarriage slewing from a standstill slowly. – Slew the uppercarriage gradually. Slewing or stopping the uppercarriage suddenly places severe mechanical stress on the machine, which can result in damage. Uppercarriage slewing speed The uppercarriage slewing speed depends on: Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 193 Unlock the slewing gear holding brake. Push the left joystick to the left. ð The uppercarriage is slewed to the left. Push the left joystick to the right. ð The uppercarriage is slewed to the right. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 194 The slewing gear freewheel protects the slewing gear from exces- sive strain. T When the slewing gear freewheel is engaged, the slewing gear service brake remains disengaged. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 195 L DANGER – Always lower the load when work is interrupted. – Never leave the cab with a suspended load. Persons on or next to the machine will be injured due to uncontrolled load movements. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 196 ð The bottom hook block will be lowered. Pull the right joystick back. ð The bottom hook block will be lifted. 201707100937 The lifting speed depends on the: – Speed of the drive engine – Deflection of the right joystick Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 197 Permitted operating methods In operating methods (A) and (B) the load moment reduces in that the load is brought closer to the machine. The danger of the machine becoming overloaded and tipping over is therefore reduced. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 198 ð The load moment is reduced and safe lifting is ensured. Lower the load with winch 2. Follow the rope of winch 1. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 199 2 strands (the LMB overwrites the previ- ously chosen strand count and accepts no changes of the strand count). Once the ignition is switched off, the strand count is reset to the ini- tial value. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 200 The telescopic boom is extended and retracted with the right joy- stick. In order to be able to raise and lower the telescopic boom, the switch “changeover luffing down - up/Telescope in - out“ must be in the right position. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 201 If the highest point of the machine exceeds the configured height limit value, the machine may collide with objects in the work area. This can cause serious property damage. Always base the height limit on the height of the foremost pulley head (1). Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 202 The LML must be enabled to its full functionality. Working with deactivated or bypassed load moment limitation is not per- mitted. Avoid rope slack between carrier and pile driving equipment. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 203 Check the hoist rope daily for damage or wear. – Inspect all strength-relevant areas on a monthly basis and additionally before the crane goes back to lifting mode. Avoiding rope slack 201703280926 Fig. 108: Avoiding rope slack when driving pile elements Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 204 Let the diesel engine idle for 5 - 10 minutes. Turn the ignition key to position 0. Pull the safety lever. Lock the cab and windows. Turn off the battery disconnect switch. Secure the work tool. Lock undercarriage. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 205 Activate all buttons and switches for hydraulic functions sev- eral times. Open the aeration filter on the hydraulic oil tank. Close the aeration filter. Turn the ignition key to position 0. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 206 Clean the steps immediately of mud, oil, lubricating grease or snow. – Always wear shoes that meet the requirements specified in the applicable accident prevention regulations in the country where the machine is operated. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 207 The undercarriage has arrows (1) at the positions shown. The arrows show the set track width. When the tip of each arrow is aligned with the middle bridge, the following track widths are set: Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 208 8.6 ft (2.6 m) 7.3.3 Increasing the track width Risk of damage to the machine. NOTICE Undercarriage and bolts will be damaged due to improper bolt insertion. – Never drive in obstructed bolts with hammers or mallets. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 209 Pull out bolts (A) and place them in the container prepared for this purpose. Press the Adjust undercarriage release button on the right control panel to the right and hold it until the travel gear has reached the required track width. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 210 – Before retracting, align the uppercarriage with the under- carriage in the direction of travel and secure it. – Do not slew the uppercarriage while retracting. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 211 Remove the latch pins (B) on both bolts (A). Pull out bolts (A) and place them in the container. Go to the rear area of the undercarriage. Remove the latch pins (B) on both bolts (A). Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 212 Operating modes are selected on the SENCON. The operating mode Setup 1 is used for the following setup tasks: Reeving Stacking the counterweight (support bracket and ballast blocks) Attaching the undercarriage ballast Setting up the auxiliary jib Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 213 Name Value to be applied Icon display in SENCON Uppercarriage inclina- 2 ° max. 2.0 ° tion Track width A 14.5 ft (4.4 m) Counterweight 0 t (0 Ibs) Select operating mode Setup 1 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 214 The control prevents a currently invalid set-up program from being selected. Pressing the "Attachment Equipment" menu icon immediately switches to the setup mode. Disabling this menu icon changes the setting back to the previously set up state. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 215 “setup ballast” if the track width < 100%, or else the load lift table without inner radius limits applies. Once the ignition is switched off, the executed function is cleared. For setup ballast, track width monitoring is active. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 216 “setup ballast” if the track width < 100%, or else the load lift table without inner radius limits applies. Once the ignition is switched off, the executed function is cleared. For setup the tip, track width monitoring is active. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 217 7.6 Set up slewing range safeguard (optional) The slewing range safeguard indicates the slewing range of the uppercarriage in work operation. When in working mode, all per- sons must stay clear of the slewing range. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 218 Pull the locking bolt (1) in out of the slewing range safeguard. 00114 Fig. 111: Folding out the slewing range safety Completely fold out the slewing range safeguard. Insert and secure the locking bolt (1) in at the position shown. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 219 Insert the bolt (1) in at the position shown. Unfold and pull out the slewing range safeguard on the second track wheel carrier. 00115 Fig. 113: Applying barrier tape Apply barrier tape (1). Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 220 C Ballast rod with welded anti-twist device Locking mechanism Retaining spring Pins Ballast bracket Ballast blocks, 4 pc. (individual weight: 9,479 lbs (4.3 t) Hex nut, washer Ballast rod Anti-twist device (welded) Steel bolts, 2 pieces Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 221 Position the lowbed trailer for the ballast blocks and ballast bracket near the machine. Components (1) and (2) are not used at max. ballast. Make sure that components (1) and (2) are stored safely in the toolbox. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 222 A: Variant: Counterweight, 20,502 lbs (9.3 t) B: Variant: Counterweight, 39,242 lbs (17.8 t) Position the stops on the ballast rods. show the setting for 20,502 lbs (9.3 t) counterweight. Remove the bolts from the top of the ballast support. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 223 (1) on the ballast bracket, then tension slightly. Lift the ballast bracket onto the ballast support and set it in the bracket. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 224 Perform the process with each ballast block. Carefully lift two ballast blocks one after the other onto the ballast bracket. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 225 Fig. 115: Ballast stone Steel bolts Ballast stone Place the steel bolts in the third ballast block. Use the steel bolts as the third ballast block to lift the ballast stone onto the ballast bracket. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 226 Installing the counterweight > Lifting counterweight onto ballast support Steel bolts Tabs of the ballast bracket Make sure the two bolts are correctly in the pouches and behind the tab of the ballast bracket. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 227 Crane Care Installing the counterweight > Lifting counterweight onto ballast support Attach the ballast rods (1) to the last ballast block at position (2). Carefully lift the ballast block onto the stacked ballast bracket. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 228 Make sure the ballast rods are in the correct position (no projecting from bottom). – Make sure all ballast locks are tightly interlocked. Slide the ballast rods through the ballast blocks and ballast bracket from above. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 229 (2) (tightening torque 1000-1500 Nm). Tighten the second ballast rod in the same manner. 7.7.5 Lifting counterweight onto uppercarriage Safety instructions Make sure no one is on or under the counterweight. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 230 Align the uppercarriage with the undercarriage in the direc- tion of travel. The uppercarriage should be at 0°. Lock the uppercarriage at 0°. Release and remove the bolts (1) between the ballast bracket and the ballast support. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 231 Ballasting mode disabled. Exit the cab. Plug the cable remote control (1) into the power socket. The power socket is under the right maintenance hatch. Start the diesel engine and push the safety lever forward. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 232 The cable remote control is ready for use. Push the lever (1) on the cable remote control upward until the lifting arms completely enter the brackets on the ballast bracket. Make sure the lifting arms are in the brackets correctly. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 233 Always use a banksman when removing the counterweight. Eye contact between the crane operator and the banksman must be maintained. Make sure no one is in the danger zone when installing or removing the counterweight. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 234 Make sure no one is on or under the counterweight. Plug the cable remote control (1) into the power socket. The power socket is located under the maintenance hatch. Enter the cab. Start the diesel engine. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 235 Push the lever (1) on the cable remote control to the left. The cable remote control is ready for use. Push the lever (1) on the cable remote control upward until the lifting arms (2) completely enter the brackets on the bal- last bracket. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 236 Push the lever (1) on the cable remote control downward until the counterweight is fully lowered onto the ballast sup- port. Release the lever (1) on the cable remote control. The counterweight locking pins (2) extend. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 237 Only use the suspension gear and shackles that came with the machine. Do not allow the suspension gear to become twisted and be sure to keep it even on both sides. Make sure the counterweight components do not collide with the machine. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 238 Removing the counterweight > Lifting counterweight off ballast support Position the lowbed trailer for the ballast blocks and ballast bracket near the machine. Loosen the hex nut (2) and remove the washer (1) from the ballast rod. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 239 Carefully lift the fourth (uppermost) ballast block together with the ballast rods onto the lowbed trailer. Remove the ballast rods (1). Carefully lift the third ballast blocks onto the lowbed trailer. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 240 Attach a load hook to the suspension gear that came with the machine, attach the other end of the load hook to the lifting points (1) on the ballast bracket, then tension slightly. Releasing the ballast bracket from the ballast support. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 241 Risk of serious injury due to unintentional movement of the L WARNING boom head. If the "Remove jib" switch is deactivated, sudden movement of the boom head can crush body parts. – Make sure the safety lever is always closed during installa- tion. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 242 Prepare the deflection sheave (1) and lift with an appropriate hoist. Use a service ladder to install the deflection sheave. Insert the deflection sheave (1a) into the guide tube (2a) on the fly boom head. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 243 Switch off the diesel engine and pull the safety lever towards you. Attach the deflection sheave. Attach suitable hoisting gear to the fly boom at its lifting points (1) to an auxiliary crane. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 244 Reeve the hoisting rope of winch 1 over the deflection sheave and the fly boom head. Attach the bypass flag to the rope of the lifting limit switch. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 245 Remove the bypass plug (1) from the left socket (2) on the telescopic boom head and insert it into the right socket (3). 00350 Pull the lifting limit switch cable of the fly boom out of the socket. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 246 Insert the lifting limit switch cable of the fly boom into the left socket on the telescopic boom. 00170 Attach the lifting limit switch weight and chain to the lifting limit switch of the fly boom. Attach the bottom hook block. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 247 Remove the lifting limit switch cable of the fly boom from the telescopic boom and insert it into the storage socket on the fly boom. 00348 Remove the bypass plug shown from the right socket and insert it into the left socket. 00349 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 248 Reeve the hoist rope from Winch 1 onto the telescopic boom head and onto the bottom hook block. Attach the lifting limit switch weight to the hoist rope and the chain to the lifting limit switch of the telescopic boom. 01632 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 249 Remove the lifting limit switch cable of the fly boom from the telescopic boom and insert it into the storage socket (1) on the fly boom. 00348 Remove the bypass flag of the lifting limit switch on the tele- scopic boom. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 250 (3). 00349 Release the bolt (1) on the ramp. Fold out the ramp (2). 00351 Insert the bolt (1) in the ramp and secure it with the retaining spring (2). Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 251 Crane Care fly boom > Folding the fly boom into transport position 00352 Attach a rope to the eye (1) on the fly boom. 00111 Release and remove the bolt (1) on the ramp. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 252 Release and drive out the bolts (1) on the left side of the boom. 00354 Use the rope to pull out the fly boom until the lock openings in the fly boom align with those of the telescopic boom. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 253 Pull the fly boom around until it can be bolted to the fly boom lock. Pull the locking lever (1) down and turn the securing lever (2) to the left. The fly boom is now locked into the fly boom lock. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 254 Insert and secure the bolts in the parking position. 00105 Use the rope to move the fly boom around until the fly boom can be secured to the ramp. Secure the fly boom to the ramp with the bolt (1). Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 255 00109 Fold in the ramp (1) and secure it with the bolt (2) at the posi- tion shown. 00110 Release the rope from the fly boom. Reeve the hoist rope on the telescopic boom. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 256 Change the switch “changeover luffing down - up/Tele- scope in - out“ to the function “Luffing down - up”. Bring down the telescope with the right joystick. Release and remove the bolts (1) on the fly boom. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 257 Setup Crane Care fly boom > Folding the fly boom into working position 00100 Attach a rope to the eye (1) on the fly boom. 00111 Release and remove the pin (1). Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 258 Observe the deadweight of the fly boom. – Ensure that no one is in the danger zone. The pivot radius is at least 39.4 ft (12 m). Unlock the bolt (1) on the ramp and pull it out. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 259 Bolt the fly boom to the telescopic boom at the bolting posi- tion (1) and secure it. 00105 Turn the securing lever (1) on the fly boom lock to the right and pull the locking lever (2) upward. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 260 Secure the pin. Alternatively, the fly boom can be easily bolted to the tele- scopic boom head in working position with the help of the optional support on the fly boom. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 261 Fold in the ramp (1) and secure it with the bolt (2) at the posi- tion specified. 00110 Unplug the bypass plug on the telescopic boom head. Pull the lifting limit switch cable of the fly boom out of the socket. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 262 00170 Attach the lifting limit switch weight and chain to the lifting limit switch of the fly boom. Reeve the hoisting rope over the fly boom head. Attach the bottom hook block. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 263 00107 Fasten and secure the fly boom to bottom left of the main boom with a pin (1). 01641 Insert the pin (1) in the top left as far as it will go. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 264 If necessary, drive in the top left pin all the way and secure it. Raise the telescopic boom until the support can be stowed. Stow the support (1) and secure it to the fly boom (2). Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 265 Setup Crane Care fly boom > Fly boom support (option) 01645 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 266 Unlock bolts (1) from position (A) right and left, pull them out and insert them in position (B) and secure them. Carefully lift the boom, the fly boom swings downward 20°. Carefully lift the boom for operation. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 267 Fig. 118: Bolting the fly boom in 40° position Unlock bolts (1) from position (A) right and left, pull them out and insert them in position (B) and secure them. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 268 (1) can be inserted from position A to Unlock the bolts (1) in position A in sequence left and right, pull them out and insert them in position B and secure them. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 269 Fig. 122: Bolting the fly boom at 40° for 20° Carefully lower the telescopic boom further until the fly boom is extended and the bolt (1) can be inserted from position A to B. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 270 (circa 4.1 ft (1.5 m)). Do not push the fly boom onto the ground. Carefully lower the telescopic boom further until the fly boom is extended and the bolt (1) can be inserted in position C. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 271 Fig. 125: Fly boom at 0° Unlock the bolt (1) from position A or B left and right, pull it out and insert it in position C and secure it. Carefully lift telescopic boom for operation. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 272 Setup Crane Care Fly jib extension Fig. 126: Fly boom at 0°, 20° and 40° 7.10 Fly jib extension Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 273 Plug the connecting cable for (fly boom) lifting limit switch (4) into the socket of the fly boom (5). Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 274 Setup Crane Care Fly jib extension > Attaching the fly boom extension Fly boom (8 m) Fly boom extension (7 m) Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 275 Fly jib extension > Attaching the fly boom extension Fasten the lifting limit switch on the fly boom extension (6) and plug it into the appropriate power socket (7). Install the lifting limit switch weight and chain on the lifting limit switch. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 276 Switch off the diesel engine and pull the safety lever towards you. Remove the lifting limit switch of the fly boom extension from the fly boom and insert it in the socket of the fly boom exten- sion. 01633 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 277 Fully retract the telescopic boom and lower it to installation height. Place the bottom hook block on the ground. Unreeve the hoist rope. Bring the auxiliary jib (1) to the boom pulley head (2) and hook it in. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 278 Remove the bypass plug (1) from the left socket on the tele- scopic boom head and insert it into the right socket. Attach the lifting limit switch (3) to the auxiliary jib and insert it into the left socket on the telescopic boom (2). Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 279 (1) to the lifting limit switch on the left side as seen in direction of travel. Insert the rope guard (1) into the auxiliary jib sheave and secure it with spring cotter pins (2). Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 280 Remove the lifting limit switch weight and chain from the lifting limit switch. Un-reeve hoisting cable and wind it onto the winch. 00349 Remove the bypass plug shown from the right socket and insert it into the left socket. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 281 Loosen the spring cotter pins and pull out the bolts from the auxiliary jib. Lift the auxiliary jib away from the telescopic boom. Mount the hoist rope and the bottom hook block onto the telescopic boom. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 282 Only transport the machine using the designated lashing and lifting points. Ensure that the machine does not pose any hazards for other traffic participants. Wear personal protective equipment (e.g. hard hat, protective gloves, safety footwear). Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 283 With a minimum track width, only slew the uppercarriage with a working radius of more than 9 m (29.5 ft). Make sure there is no load on the load hook when slewing the upper- carriage. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 284 (B) and working radius (A) when on a flatbed trailer: – Min: 7 m (23 ft) working radius (A) and 35° boom angle – Max: 8 m (26.2 ft) working radius (A) and 23° boom angle (B) Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 285 Safety lever 13 Bypass, raise boom Slewing gear brake 14 Ignition lock Drive pedal 15 USD power socket, 5 V Hand lever 16 Power socket, 24 V Gas pedal 17 Power socket, 12 V Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 286 Make sure the ballast is secure and tighten if necessary. The machine is unloaded from the transport vehicle in two steps: Configuring the setup program in the SENCON. Driving the machine off the transport vehicle. 8.4.2 Setup mode See Section Setup. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 287 Carefully maneuver the machine to the tipping point (3). – Do not move the machine while it is tipping onto the ground from the flatbed trailer. – The ramp angle (1) is ˂ 10°. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 288 Press the Travel slow/fast switch to the left. Turn the speed governor slightly to the right. Press the button with the horn function on the right joystick. The horn sounds. Push the safety lever forward. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 289 Maintain a safety distance of 1 m between the load hook and the boom head. – Once the load hook has been lowered, stop using the Lower hook function. Park the machine at a suitable location. Turn the ignition key to position 0. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 290 The lashing points are located both in the front and rear, as well as on the left and right of the undercarriage. The load hook must be lashed during transport. The lashing points on the load hook are not marked. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 291 – chain suspension – cable suspension – round slings/sling devices Pay attention to the danger zone. Ensure that there is nobody near, on or below the machine. Do not stand underneath a suspended load! Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 292 Position the uppercarriage in the direction of travel. Lash the bottom hook block to the undercarriage. Park the machine. Fasten the lifiting gear to the lifting point (1). 201606231542 Fig. 129: Lifitng point (Model Presentation) Lift up the machine carefully. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 293 Fig. 130: Lifting data Conversion table 2,135 mm 7.0 ft 668 mm 26.3 in 1,050 mm 41.34 in 8,503 mm 27.1 ft 10,000 mm 32.9 ft 20.2 t 44.533 lbs 12.7 t 27.998 lbs Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 294 Fig. 131: Lifting data Conversion table 2,135 mm 7.0 ft 668 mm 26.3 in 100 mm 3.94 in 8,803 mm 28.1 ft 10,000 mm 32.9 ft 4.9 t 10.802 lbs 18.7 t 41.226 lbs Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 295 Check that all loose fix- tures are seated firmly (bolts, cotter pins, etc.). Visual inspection of all straps: Fastening, lubrication and wear Wire cable: uncoil and then coil up again under sufficient ten- sion Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 296 After 50-100 OH, then every 50-100 OH/monthly Slewing gear: clean oil filter After 250 OH/6 weeks, then monthly Slewing gear: Lubrication After 250 OH/6 weeks, then every 150-200 OH/weekly Check and clean hydraulic oil cooler. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 297 Shut-off flap - hydraulic tank (optional): Visually check for leaks Check antifreeze. All winches: lubricate bearing bushes. Both crawler gearboxes: Check oil level and check for leaks. Crawler track: check the chain tension. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 298 Return filter: replace filter element Leakage oil filter replace filter element Ventilation filter: replace filter element Hoisting winches: change oil. Both travel gears: Change oil After 250 OH/6 weeks, then every 2000 OH/yearly Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 299 Testing the slew ring bolts must be performed by an expert from an independent specialist company / an independent institute. Unrestricted further use of the slewing ring bolts must be verified with a certificate. Otherwise, replace the slewing ring screws! Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 300 Zinc Flake Coating Black phosphated [Nm] [Nm] 10.9 13.8 12.9 16.1 15.4 22.8 10.9 22.7 33.4 12.9 26.5 39.1 10.9 44.2 65.8 12.9 51.7 77.5 52.5 77.5 10.9 76.7 114.2 12.9 133.3 83.3 123.3 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 301 12.9 1073 1633 1331 10.9 1250 1895 12.9 1463 2218 1179 1801 10.9 1679 2565 12.9 1965 3001 1521 2315 10.9 2167 3298 12.9 2535 3859 1957 2998 10.9 2788 4269 12.9 3262 4995 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 302 Tightening torques Crane Care Rotary connection 10.3 Rotary connection Bolt Tightening torque Dimensions Strength class Zinc Flake Coating Black phosphated [Nm] [Nm] 10.9 Not permissible 2600 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 303 Replace filter element of the water sep- high arator. Machine does not move Gearbox defective Have fault remedied. Oil or fuel leaks on the engine Hose clampings loose Fasten hose clampings. Hoses or seals damaged Replace hoses or seals. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 304 Check the fuse and insert it correctly, if nec- essary. Replace defective fuse. If another defect occurs within a short time, it indicates a short-circuit or a blockage. Check the fan for blockages or other defects and rectify the fault. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 305 Check flap, remove foreign object. flap Flap deformed Check flap and straighten if necessary. Flap bearing is defective Check flap bearing and replace if necessary. Control system defective Check control system and replace if neces- sary. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 306 Empty the air conditioning system, replace the collector drier, evacuate and fill (service engineer). System cooling inter- Line break, faulty ground connection or Check lines, repair or replace. mittently loose contacts in the solenoid coil of the compressor Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 307 Insufficient lubrication on Lubricate gear rim according to gear rim lubrication plan 11.7 Travel gear/undercarriage Fault description Cause Remedy Oil leaks on the travel gear Sealing plugs loose Fasten sealing plugs. Seals damaged. Replace seals. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 308 Check all connection elements, screws and bolts of cab vibration of cab cab attachment suspension and fastening for damage, cracking or deforma- damaged tion. Have damaged parts exchanged immediately by trained and instructed specialist personnel. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 309 L CAUTION posal. – Only have a suitable disposal company dispose of the machine. Failure to properly dispose of the machine at the end of its service life can result in injury or environmental harm. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 310 Appendix Crane Care Appendix Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 311 ANSI signage for GHC 75 Crane Care ANSI signage for GHC 75 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 312 ANSI signage for GHC75 GHC75 DANGER WARNING CAUTION NOTICE SE 186583 SAFETY INSTRUCTIONS SE 187222 SE 186737 WSS-rec-0134 Preliminary Release date: 03. March 2016 Current revision status: 4 Printed copies are not subject to change.
  • Page 313 690609_en, 4, en_US Preliminary © 2015 GHC75 08.03.2017...
  • Page 314 Foreword Foreword Information on this decal scheme This decal scheme contains an overview of safety-relevant signage and is part of the operating manual. It refers to the state of the machine upon delivery. It must be reviewed and modified as needed if changes are made to the machine's equipment.
  • Page 315 Foreword Preliminary GHC75 08.03.2017...
  • Page 316 Table of contents Table of contents ANSI signage for the Maxcab..........7 1.1 Overview graphics of Maxcab........7 1.2 ANSI warning and safety signage for Maxcab.... 10 ANSI signage for GHC75 undercarriage......23 2.1 Overview graphics of GHC75 undercarriage....23 2.2 Warning and safety signs on GHC75 undercarriage..
  • Page 317 Table of contents Preliminary GHC75 08.03.2017...
  • Page 318 ANSI signage for the Maxcab Overview graphics of Maxcab ANSI signage for the Maxcab 1.1 Overview graphics of Maxcab Exterior cab Fig. 1: Exterior cab signage Interior cab Fig. 2: Interior cab signage Preliminary 08.03.2017 GHC75...
  • Page 319 ANSI signage for the Maxcab Overview graphics of Maxcab Cab platform and safety guard 210 220 Fig. 3: Cab platform and FOPS signage Preliminary GHC75 08.03.2017...
  • Page 320 ANSI signage for the Maxcab Overview graphics of Maxcab Preliminary 08.03.2017 GHC75...
  • Page 321 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab 1.2 ANSI warning and safety signage for Maxcab Fire extinguisher label General Fire extinguisher storage locations application area Option 1 ANSI SE 187974 Option 2 Fire extinguisher 187974 Risk of collapse/falling when exceeding maximum platform load per section as per DIN EN ISO 2867 and ISO 11660-2.
  • Page 322 Do not operate this crane unless Option Grove You are trained in the safe operation of this crane. Manitowoc is not responsible for qualifying personell. You read, understand, and follow the safety and operating recommendations contained in the crane manufacturerer‘s manuals and load lift charts, your employer‘s work rules, and applicable...
  • Page 323 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab WARNING. Rotating machine can cause death or serious injury. Stay clear of the danger zone. General Exterior cab, exterior uppercarriage application area WARNING Crush Hazard. Option ANSI Rotating upper structure can cause severe injury.
  • Page 324 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab 24 V socket label General On every 24 V socket application area 24 V Option 24 V socket SE 186587 186587 WARNING. Rotating machine can cause death or serious injury. Stay clear of the danger zone. General Exterior cab, exterior uppercarriage application area...
  • Page 325 If you do not understand the language in which the operating manual is written, you are not permitted to place the machine in service. If necessary contact Manitowoc cranes Si no entiende el idioma del manual de instrucciones, usted no está autorizado a poner en funcionamiento la máquina.
  • Page 326 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab WARNING. Folding boom extension or boom can cause death or serious injury. Only operate crane when properly assembled. Exercise caution in the danger zone. General Interior cab application area WARNING Extending/retracting boom extension or Option...
  • Page 327 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab DANGER. Crane falling backward can result in death or serious injury. Only operate crane when properly assembled. General Interior cab application area DANGER Crane turning over backward can cause Option 1 ANSI serious injury or death.
  • Page 328 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab Machine controller sticker General applica- Interior cab tion area Option Various Operating mode sticker General applica- Interior cab tion area Option Material handling machine, telescopic cranes Various Crane Star General Interior cab application area...
  • Page 329 Do not operate this crane unless Option Grove You are trained in the safe operation of this crane. Manitowoc is not responsible for qualifying personell. You read, understand, and follow the safety and operating recommendations contained in the crane manufacturerer‘s manuals and load lift charts, your employer‘s work rules, and applicable...
  • Page 330 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab WARNING. Failure to read the operating manual and safety information can result in death or serious injury. Manual must be kept in the machine at all times. General Interior cab, interior uppercarriage, undercarriage hitch, other application area WARNING...
  • Page 331 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab Emergency drop label General On emergency drop levers application area SAFETY INSTRUCTIONS Emergency Option 1 ANSI lowering feature Option 2 Cab adjustment SE 194111 194111 Warning sign hatching General Outer edges of platform (machine boundaries), on shearing application area...
  • Page 332 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab Other decals Warning sign hatching General On shearing points application area Option 1 Cab adjustment Option 2 Mobile undercarriage with claw support 186734 Preliminary 08.03.2017 GHC75...
  • Page 333 ANSI signage for the Maxcab ANSI warning and safety signage for Maxcab Preliminary GHC75 08.03.2017...
  • Page 334 ANSI signage for GHC75 undercarriage Warning and safety signs on GHC75 undercarriage ANSI signage for GHC75 undercarriage 2.1 Overview graphics of GHC75 undercarriage Crawler undercarriage Fig. 4: Crawler undercarriage signage, front/rear view 2.2 Warning and safety signs on GHC75 undercarriage Preliminary 08.03.2017 GHC75...
  • Page 335 ANSI signage for GHC75 undercarriage Warning and safety signs on GHC75 undercarriage Lashing point label General On lashing points application area Option SE 186793 186793 Insertion track label General Stabilizer insertion tracks application area Option Telescopic crawler undercarriage: MS40, MS30, MS16, T119, SE 187964 T73, T41/410HD SE 187964...
  • Page 336 ANSI signage for GHC75 undercarriage Warning and safety signs on GHC75 undercarriage Grease General Manual grease points application area Option SE 000000 See List of Operating Fluids and Lubricants WARNING. Pressurized sealing cover can cause serious injury. Maintain a safe distance. General Undercarriage application area...
  • Page 337 ANSI signage for GHC75 undercarriage Warning and safety signs on GHC75 undercarriage WARNING. Retracting track wheel carrier can cause serious crushing injury. Stay clear of the danger zone. General Between track wheel carriers application area WARNING Moving crawler Option 1 ANSI undercarriage can crush and cut.
  • Page 338 ANSI signage for GHC75/130 uppercarriage Overview graphics of GHC75/130 uppercarriage ANSI signage for GHC75/130 uppercarriage 3.1 Overview graphics of GHC75/130 uppercarriage Exterior uppercarriage Fig. 5: Left/right exterior uppercarriage signage Preliminary 08.03.2017 GHC75...
  • Page 339 ANSI signage for GHC75/130 uppercarriage Overview graphics of GHC75/130 uppercarriage Top uppercarriage 1010 1000 1020 1030 1040 1050 1060 1070 Fig. 6: Top left/right uppercarriage signage Preliminary GHC75 08.03.2017...
  • Page 340 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage Interior uppercarriage 1090 1080 1100 1110 Fig. 7: Left/right interior uppercarriage signage 3.2 Warning and safety signs on GHC75/130 uppercarriage Preliminary 08.03.2017 GHC75...
  • Page 341 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage Warning sign hatching General On shearing points application area Option 1 Cab adjustment Option 2 Mobile undercarriage with claw support 186734 WARNING. Risk of injury during maintenance. Turn off engine and remove ignition key before per- forming maintenance.
  • Page 342 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage Risk of collapse/falling when exceeding maximum platform load per section as per DIN EN ISO 2867 and ISO 11660-2. Do not exceed maximum platform load. General Exterior cab, exterior uppercarriage application area WARNING Fall hazard.
  • Page 343 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage No smoking General Diesel filler neck application area DANGER Option 1 ANSI smoking Option 2 Diesel engine SE 187984 187984 Keep off General Top uppercarriage, application area AdBlue ®...
  • Page 344 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage ® AdBlue Diesel exhaust fluid for US EPA Tier 4 final/EU Level IV diesel engines General At filling point application area ® Option 1 AdBlue AdBlue ® Option 2 Tier IIIb/Tier IVi/Tier IVf (ISO22241 / DIN70700 / AUS32) SE 187996...
  • Page 345 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage WARNING. Improper fastening of the rope can cause serious injury. Read the manual. General Top uppercarriage application area WARNING Improperly attached winch rope can Option 1 ANSI cause serious injury. Use recommended cable wedge to attach winch rope to the cable drum.
  • Page 346 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage WARNING. Failure to read the operating manual and safety information can result in death or serious injury. Manual must be kept in the machine at all times. General Interior cab, interior uppercarriage, undercarriage hitch, other application area WARNING...
  • Page 347 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage Keep off General Top uppercarriage, application area AdBlue ® WARNING Fall hazard. Do not step or Option 1 ANSI stand on this area. SE 187987 Option 2 Installing AdBlue ®...
  • Page 348 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage WARNING. Overflow or boil-over can cause serious injury or scalding. Maintain a safe distance. General Interior uppercarriage, top uppercarriage application area WARNING Overflow or boilover Option ANSI can cause serious injury or scalding.
  • Page 349 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage WARNING. Hot surface can cause burns. Maintain a safe distance. General Interior uppercarriage, top uppercarriage application area WARNING Hot surface. Option ANSI Contact can result in serious burn. Do not touch.
  • Page 350 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage No unauthorized access General Uppercarriage access ladder application area WARNING Risk of serious injury. Option ANSI Stay clear of this area when machine is on. Follow lockout/tagout procedure before servicing. SE 187956 187956 WARNING.
  • Page 351 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage WARNING. Risk of injury during maintenance. Turn off engine and remove ignition key before per- forming maintenance. Wear hard hat, eye protection, protective gloves and protective clothing. Read the manual. General Exterior uppercarriage, uppercarriage access ladder WARNING...
  • Page 352 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage 1060 No smoking General Diesel filler neck application area DANGER Option 1 ANSI smoking Option 2 Diesel engine SE 187984 187984 Sulfur-free diesel fuel or diesel fuel with less than 15 mg/kg sulfur content only. General Top uppercarriage: diesel filler neck application area...
  • Page 353 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage 1080 WARNING. Failure to read the operating manual and safety information can result in death or serious injury. Manual must be kept in the machine at all times. General Interior cab, interior uppercarriage, undercarriage hitch, other application area...
  • Page 354 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage WARNING. Hot surface can cause burns. Maintain a safe distance. General Interior uppercarriage, top uppercarriage application area WARNING Hot surface. Option ANSI Contact can result in serious burn. Do not touch.
  • Page 355 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage WARNING. Failure to read the operating manual and safety information can result in death or serious injury. Manual must be kept in the machine at all times. General Interior cab, interior uppercarriage, undercarriage hitch, other application area WARNING...
  • Page 356 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage WARNING. Overflow or boil-over can cause serious injury or scalding. Maintain a safe distance. General Interior uppercarriage, top uppercarriage application area WARNING Overflow or boilover Option ANSI can cause serious injury or scalding.
  • Page 357 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage Battery disconnect switch General Interior uppercarriage: battery disconnect switch application area Option 1 ANSI Option 2 Diesel engine 225045 40 A ignition fuse label General Interior uppercarriage: battery application area NOTICE Option 1...
  • Page 358 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage 24 V socket label General On every 24 V socket application area 24 V Option 24 V socket SE 186587 186587 Only use engine oils as per specification ACEA E9-08 or API CJ-4. General Interior uppercarriage: diesel engine application area...
  • Page 359 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage Pinion gear lubrication label General At filling point application area Option Pinion gear lubrication SE 186736 186736 WARNING. Failure to read the operating manual and safety information can result in death or serious injury.
  • Page 360 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage WARNING. Risk of explosion from overheated battery. No smoking or open flame. General Interior uppercarriage: battery WARNING Battery explodes if application area overheated. This can cause serious injury. Avoid sparks, open fire Option 1 ANSI...
  • Page 361 ANSI signage for GHC75/130 uppercarriage Warning and safety signs on GHC75/130 uppercarriage Do not clean with high-pressure cleaner. General Interior uppercarriage: central hydraulic system application area Interior uppercarriage: switch cabinet NOTICE Do not clean Top uppercarriage: optional generator with steam cleaner.
  • Page 362 Index Index SE 186870 ......14 SE 186871 ......14 Coolant .
  • Page 363 Index SE 187963 ......14 SE 187964 ......24 SE 187969 .
  • Page 364 Additional documentation Crane Care Additional documentation Wire ropes Name Data Designation Wire ropes Type Wire ropes Number Type of manual Operation, installation, maintenance instructions Manufacturer Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 365 Additional documentation Crane Care Handhabung, Montage und Wartung von Drahtseilen Handling, assembly and maintenance of wire ropes Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 366 Die Nachschmierung von Drahtseilen / Relubrication of wire ropes ........................... 11 Das Reinigen von Drahtseilen / Cleaning of wire ropes ............................ 12 Das Entfernen von gebrochenen Drähten / Removal of broken wires ..........................13 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 367 Checking the strength of the wire rope structure ..................26 4.6.6 Überprüfung auf Strukturveränderungen / Checking for structural changes ......................27 4.6.7 Überprüfung von Seilrollen und Seiltrommeln / Checking rope pulleys and rope drums ....................27 SCHLUßBEMERKUNG / CONCLUDING REMARKS ..................31 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 368 Additional documentation Crane Care Handhabung, Montage und Wartung von Drahtseilen / Handling, assembly and maintenance of wire ropes Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 369 The damage may not be discovered until considerably entdeckt und eventuell sogar dem Drahtseilher- later and possibly even blamed on the manufacturer. steller angelastet. Wire rope supplied as coils or on reels should prefe- 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 370 Dokumentation geführt werden, die anhand von Lagernummern, Spezifikation, Auftrag- und Liefer- datum für jedes der gelagerten und aufgelegten Drahtseile eine Rückverfolgung bis zum Lieferan- ten ermöglicht. 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 371 Ein auf einem Haspel aufgewickeltes Drahtseil A wire rope wound on a reel is likewise preferably un- wird ebenfalls vorzugsweise von einem Drehteller wound by a turntable or a payoff stand. oder aber von einem Bock abgewickelt. 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 372 Klanke, eine irreparable Verformung. Drahtseile mit Klankenbildung sind nicht mehr Wire ropes with kink formation are no longer reliable betriebssicher und müssen abgelegt werden. and must be discarded. 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 373 Seilstrang, off it is likewise paid off under the reel and vice versa. ebenfalls unterhalb des Haspels abläuft, und um- gekehrt. 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 374 Biegebeanspruchung beim Lauf über Rol- over pulleys. len brechen Wenn diese Verbindung Anwendung findet, sollte If this joint is used, it should be secured in addition by a sie zusätzlich durch einen Seilstrumpf gesichert rope stocking. werden. 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 375 The pre-tension should be in the order of magnitude of etwa 1 bis 2% der Mindestbruchkraft der Drahtsei- about 1 to 2 % of the minimum breaking force of the le liegen. wire ropes. 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 376 Seilmontage erfolgt oft zunächst einmal loads above the permissible load capacity of the plant. die Überlastprüfung mit Lasten oberhalb der zu- lässigen Tragkraft der Anlage. 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 377 Seildurchmesser stramm umwickelt. Dann wird twist together with the second wire end . das überwickelte Drahtstück mit Hilfe einer Zange strammgezogen und gemeinsam mit dem zweiten Drahtende verdreht. 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 378 Seite der Trennstelle drei Abbunde von etwa side of the cutting point with three tyings, each with a einem Seildurchmesser Breite angebracht wer- width of about one rope diameter. den. - 10 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 379 Drahtseilwerk Saar gibt turer. Drahtseilwerk Saar will be pleased to supply hierüber gerne Auskunft. information in this respect. Schmierstoffempfehlung Lubricant recommendation • Fett: Aral Aralub LFZ 1 • grease: Aral Aralub LFZ 1 - 11 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 380 Vorrichtung mit drei rotierenden Bürsten und followed by compressed-air for cleaning ropes. An nachgeschalteter Druckluft. Ein amerikanischer American manufacturer offers a ”spiked rope cleaner”, - 12 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 381 Rücken tion of the rope and displacement of the stress zones. des Seiles und Verschieben der Beanspruchungs- zonen die Seillebensdauer eventuell vervielfacht werden. - 13 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 382 In jedem Fall kann sich der Aufwand any case the expenditure is only worthwhile where the nur dort lohnen, wo der Seilwert ein Vielfaches der rope value is a multiple of the assembly costs. Montagekosten darstellt. - 14 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 383 15020 Part 2 recommends in point 3.4 ”Monitoring” a „Überwachung“ eine tägliche Sichtprüfung von daily visual inspection of wire ropes and rope end Drahtseilen und Seilendbefestigungen auf etwaige fastenings for any damage DIN. Schäden. - 15 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 384 10 % ringerung von 10% gegenüber dem Nennmaß compared to the nominal dimension, even if no wire abgelegt werden, auch wenn keine Drahtbrüche breaks are detected. festgestellt werden. - 16 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 385 Loop formations. In the event of a significant change rung des Seilverbandes durch Schlaufenbildungen in the rope assembly as a result of loop formations of von Drähten muß ein Drahtseil abgelegt werden. wires, a wire rope must be discarded. - 17 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 386 Eine Erwärmung von Seildrähten auf Tempe- wires to temperatures over about 300 ° C leads to a raturen über etwa 300 Grad Celsius führen zu sharp reduction of the wire strength. einem starken Abfall der Drahtfestigkeit - 18 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 387 Berührungsstellen mit den Trommelflanschen und cause they may be exposed to heavy wear. Steigungszonen sind außerdem besonders zu begutachten, da sie starkem Verschleiß ausge- setzt sein können. - 19 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 388 Triebwerksgruppen 1 Em bis 1 loaded groups 1 Em to 1 Am. - 20 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 389 6 x cher sein. Es muß dann wegen des Erreichens rope diameter is achieved. der Ablegedrahtbruchzahl für 6 x Seildurchmesser abgelegt werden. - 21 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 390 • ein Notizblock oder ein Inspektionsformular • a list of the discard criteria • die Protokolle der vorausgegangenen Inspekti- onen • ein Kugelschreiber o. ä. • eine Übersicht über die Ablegekriterien - 22 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 391 Bei Überschreiten der DIN 15020. If the permissible numbers are exceeded, zulässigen Drahtbruchzahlen muß das Drahtseil the wire rope must be discarded. abgelegt werden. - 23 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 392 The sliding gauge should prefe- nen wir uns einer Schieblehre. Die Schieblehre rably have two flat measuring surfaces; a digital dis- sollte nach Möglichkeit zwei plane Meßflächen play is advantageous. aufweisen, eine Digitalanzeige ist vorteilhaft. - 24 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 393 Wert durch vier und erhalten so mit relativ gerin- by four and the rope lay length in this zone obtained gem Meßfehler die Seilschlaglänge in dieser Zo- with a relatively small measuring error. - 25 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 394 Herzseiles zu begutachten, sollte nach Mög- All too often the wire rope suffers permanent damage lichkeit vermieden werden. Nur zu oft trägt hier in this case. das Drahtseil bleibende Beschädigungen davon. - 26 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 395 Aufmerksamkeit. Die im folgenden The following comments on the rope pulleys also apply für die Seilrollen gemachten Aussagen gelten in where appropriate to the rope drums. analoger Form auch für die Seiltrommeln. - 27 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 396 In both cases the other templates are used to establish weit. In beiden Fällen benutzen wir unsere weite- the deviation from the required value. ren Schablonen, um festzustellen, wie groß die Abweichung vom Sollwert ist. - 28 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 397 Kontur hineinpassen und sehr schnell zerstört werden. Rollen mit derartigen Eingrabungen müssen bei einem Seilwechsel ebenfalls ausgetauscht werden. - 29 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 398 Seilrollen auch durch Drehen auf Gän- rope pulleys should be checked for easy movement of gigkeit der Lager und ihrer Rundheit hin überprüft the bearings and their concentricity by turning. werden. - 30 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 399 Tel. 0241-173147 Phone +49-241-173147 Fax: 0241-12982 Fax +49-241-12982 Copyright: PR GmbH Copyright: PR GmbH. Grünenthaler-Str. 40a Grünenthaler Str. 40a D-5100 Aachen D-5100 Aachen Nachdruck nur mit Genehmigung. Reproduction only with consent. SEILE.DOC - 31 9/95 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 400 Additional documentation Crane Care Handhabung, Montage und Wartung von Drahtseilen / Handling, assembly and maintenance of wire ropes - 32 9/95 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 401 Additional documentation Crane Care Camera system Name Data Designation Camera system Type Camera system Number 4010040000 Type of manual Operation, installation instructions Manufacturer Motec GmbH Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 402 OG MONTERINGSANVISNING ONTERINGS OCH BRUKSANVISNING ÄYTTÖ JA ASENNUSOHJE ETJENINGS OG MONTERINGSVEJLEDNING NSTRUKCJA OBSLUGI I MONTAŻU ÁVOD K OBSLUZE A MONTÁŽI EZELÉSI ÉS SZERELÉSI ÚTMUTATÓ Р УКОВОДСТВО ПО МОНТАЖУ И ЭКСПЛУ АТАЦИИ ULLANMA VE ONTAJ ALIMATI Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 403 1.1 Important notes on the product Make sure that the data indicated on the rating plate of the TFT display MD3072B/MD3072B- Quad correspond to this user manual. Please see the camera and control box manuals for further instructions. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 404 50 Hz / 60 Hz Horizontal frequency 15625 Hz / 15750 Hz 12V DC / 24V DC SEL1 / SEL2 / SEL3 / SEL4 12V DC / 24V DC Protection devices Reverse voltage protection Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 405 • Protect the cables against damage by means of cable ducts or protective hoses.. • Make sure not to drill the cables. • Cables must not be painted or get in contact with solvents. • Loop the cable in case it is too long. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 406 Camera selection is only possible if no control line is busy. Press the Mode key to toggle to the individual display modes (single image, split MODE screen (2), split screen (3), split screen (4) and timer mode. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 407 4.1.2 Twin Camera Operation Two cameras are connected in this operating mode. Camera 1 has the highest priority, i.e. images of camera 1 will be displayed on the screen if both cameras have been selected simultaneously. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 408 Two or more cameras are connected in this operating mode. Images of the trailer camera (camera 2) will automatically be displayed if the trailer camera is connected to C2 (possible only using control cable such as e.g. MK295.xx). Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 409 Recyclable material has been used as packaging material to a large extend. Take the opportunity to protect your environment by recycling the packaging material. Unused devices can be delivered to your nearest recycling facility or returned to the manufacturer for recycling. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 410 Additional documentation Crane Care Notes Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 411 Additional documentation Crane Care Motec Phone +49 (64 33) 91 45 0 Gesellschaft für mobil- +49 (64 33) 91 45 45 technische Electronic mbH Oberweyerer Str. 21 info@motecgmbh.de 65589 Hadamar-Steinbach www.motecgmbh.de GERMANY Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 412 Additional documentation Crane Care Radio remote control Name Data Designation Radio Remote Control Type Radio Remote Control Number Type of manual Operation instructions Manufacturer Abitron GmbH Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 413 Additional documentation Crane Care Betriebsanleitung Allgemein General Operating Manual www.abitronremote.com Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 414 ABITRON Austria GmbH Wiesnerstraße 20 Tel.: +43 (0) 7723 44860 Fax: +43 (0) 7723 44860-94 Email: info@abitron.at ABITRON Germany GmbH Adalbert-Stifter-Straße 2 84085 Langquaid Tel.: +49 (0) 9452 189-0 Fax: +49 (0) 9452 189-201 Email: info@abitron.de Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 415 Additional documentation Crane Care Inhalt / Index Betriebsanleitung General Operating Manual CE Konformitätserklärung / EC Declaration of Conformity Technische Änderungen vorbehalten Copyright: Verfasser: Manual Version 2016-03-22 Subject to technical changes without prior notice Copyright: Author: Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 416: Table Of Contents

    4. Installation 11.1 Wartung 11.2 11.3 Entsorgung Antenne 11.4 11.5 5. Kontrolle vor der Inbetriebnahme 12. Abkürzungen und 12.1 Vor der Inbetriebnahme 12.2 13. Erklärung zum Einbau- und 6. Inbetriebnahme Sicherheitstest Sender Sender MIT Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 417: Einleitung

    1 0814 1000001 Produktionsnummer Produktionsmonat 1000001 7000001 1 000001 000001 Bitte beachten Sie die Pläne im Anhang sowie die dazugehörigen technischen Datenblätter auf unserer Homepage. Die Pläne zeigen Ihnen die genaue Ausführung Ihrer Funkfernsteuerung. Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 418: Sicherheitsmaßnahmen

    Handbuch gelesen haben und sicher sein, diese genau verstanden zu haben. Gefahrenquellen ACHTUNG! Bei Zuwiderhandlung entfallen die Mängelansprüche nach ABGB/UGB bzw. Sicherheitsmaßnahmen und Vorkehrungen im Arbeitsbereich Schutzeinrichtungen Verhalten im Notfall Drehentriegelbarer Drehentriegelbarer Druck-Zug- Stopp Stopp Stopp Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 419: Sicherheitseinrichtungen

    Additional documentation Crane Care 3. Sicherheitseinrichtungen Sender Schlüsselschalter: Selbsttest: Taster „Start/Hupe“ – Nullstellungszwang: gestartet. Stopptaster: Akku-Überwachung: Mechanischer Aufbau: Empfänger Selbsttest: bleiben. Nothaltstromkreis: Stopp: Spannungsversorgung: System Systemnummer: Funkstörung: Software: Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 420: Installation

    Nichtbeachtens der Vorschriften oder Arbeitsanweisungen verursacht wurden. Installation der Ausgangsverdrahtung Korrekte Montage der Empfangseinheit / Antenne Wichtig! Um einen bestmöglichen Betrieb zu gewährleisten, folgen Sie dieser Antennen-Montageanleitung! Generell: min. 2.0 m betrieben werden. Für Rückmeldeanlagen: Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 421 Additional documentation Crane Care 4. Installation Antenne bestehen. Montagehinweis für Richtfunkantennen am Obendreherkran: sen einen 90° Winkel mit dem Ausleger bilden (siehe Abbildung). Kennzeichnung Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 422: Kontrolle Vor Der Inbetriebnahme

    Gefahr für Personen und Sachwerte. Das Ausführen von Arbeitsschritten, die dieser Be- triebsvorschrift nicht entsprechen, kann zum Entzug der Betriebserlaubnis und zum Verfall Ihrer Garantie führen! Funktionstest der Stopptaste ACHTUNG! Vor der täglichen Inbetriebnahme der Funkfernsteuerung muss die Kontrolle des Stopptasters durchgeführt werden! Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 423 Roter Stopptaster Schlüsselschalter Statusanzeige im Empfänger LED Erklärung: Betrieb mit Kabelsteuerung (optional) ACHTUNG! Achten Sie bitte im Kabelsteuerungsbetrieb auf die erhöhte Stolpergefahr durch das Steuerungs- kabel für den Bediener und andere Personen im Maschinenbereich. Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 424: Ladegerät- Und Akkuhandhabung

    Die ABITRON Ladegeräte sind nicht für den Außenbereich geeignet! Verwenden Sie ausschließlich ABITRON Akkus! Andernfalls besteht Explosionsgefahr. Austre- tende chemische Substanzen oder sich lösende Teile können irreparable Schäden verursachen. HINWEIS! Defekte Akku-Packs können auch direkt über ABITRON entsorgt werden. Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 425: Batteriehandhabung

    Halten Sie den Akku fern von leitenden Gegenständen, die eine Überbrückung der Kontakte ver- ursachen könnten. Bei falscher Anwendung kann Flüssigkeit aus dem Akku austreten. Vermeiden Sie Kontakt und beachten Sie die allgemeinen Verhaltensregeln. Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 426: Diagnose

    Laden Sie den Akku oder ist defekt. werden. Lassen Sie die Federkontakte Eine Funksteuerung mit der werden. Geben Sie den Akku in das La- denen Akku in den Sender ein. oder defekt. Haben Sie noch Fragen? Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 427 Additional documentation Crane Care 9. Diagnose Problem Mögliche Ursachen Problemlösung oder defekt. gegebenenfalls den Akku. Haben Sie noch Fragen? Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 428: Allgemeine Technische Daten

    Additional documentation Crane Care 10. Allgemeine technische Daten 10.1 System 10.2 Sender Antenne: innenliegend 10.3 Empfänger Sorge tragen. Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 429: Allgemein

    Antenne betrieben werden, da das HF-Modul zerstört werden kann. Die Einstellung der Fre- quenz wird von ABITRON werksseitig vorgegeben. Wenn Sie Probleme mit der Funkverbin- dung Ihres Systems haben, benachrichtigen Sie bitte Ihren Händler oder den ABITRON Kun- dendienst. Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 430: Wartung, Garantie, Entsorgung

    11.3 Entsorgung Vermeiden Sie Umweltverschmutzung! Elektronische Geräte und Teile davon sind Fachunternehmen mit der Verwertung und Entsorgung! Defekte Akkupacks kön- nen auch direkt über ABITRON entsorgt werden! 11.4 Befähigte Personen nach Betriebssicherheitsverordnung 11.5 Ersatzteile Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 431 Additional documentation Crane Care 12.1 Abkürzungen Analogkanal Millisekunden Milliwatt Pulsweitenmodulation Transistorenlogik Sender Analoges Signal Tastende Funktion Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 432: Erklärung Zum Einbau- Und Sicherheitstest

    Additional documentation Crane Care 13. Erklärung zu Einbau- und Sicherheitstest Daten der Kundenmaschine Daten der Funkfernsteuerung Modellnummer Modell Seriennummer Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 433 10.4 10.5 4. Installation 10.6 General 11. Maintenance, Guarantee, Disposal 35 Antenna 11.1 11.2 11.3 5. Check before Operation 11.4 11.5 12.1 12.2 6. Startup Procedure Transmitters 13. Installation and Safety Test Declaration Transmitters Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 434: Introduction

    How to use this Manual Production and System Numbers to right: Manufacturer code 1 0814 1000001 1000001 7000001 1 000001 000001 Please notice the attached drawings and the respective technical data sheets on our website! Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 435: Safety Precautions

    BGB) and the Commercial Code (UGB/HGB), and the duty of replacement according to the Product Liability Act are excluded. Safety Precautions in the Working Area Protection Devices In Case of Emergency Unlock stop button Unlock stop button Push-pull- by turning clockwise by turning clockwise stop Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 436: Protection Devices

    Self test: Button „start/horn“ – neutral position: Stop button: Battery monitoring: Mechanical construction: Receiver Self test: start and remain in a safe state. Emergency stop circuit: Stop: Power supply: System System number: Radio interference: Software: Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 437: Installation

    Installation of the Output Wiring Proper Installation of the Receiver Unit / Antenna Important! To guarantee a optimal operation, follow the instructions given below to mount the antennas. General: min. 2.0 m without antenna. For Feedback-Systems: Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 438 Additional documentation Crane Care 4. Installation Mounting Instructions for Directional Antenna on Top Slewing Cranes: Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 439: Check Before Operation

    Functional Test of the Stop Button ATTENTION! Check the emergency stop button each time before operating the radio remote control system! batteries or Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 440: Startup Procedure

    LED explanation: Operation with Cable Control (optional) ATTENTION! The risk of tripping for the operator and other persons in the machine area is increased risk during cable control operation because of the control cable. Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 441: Battery Charger And Rechargeable Batteries

    The ABITRON chargers are not suitable for exterior use! Only use original ABITRON batteries! Failure to observe may result in explosion hazard. NOTE! Defective rechargeable battery packs can also be disposed directly through ABITRON. Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 442: Battery Handling

    Keep the battery away from conductive items, that may cause a bridging of the contacts. In case of inproper use, liquid may leak from the battery. Avoid any contact and regard the general rule of conduct. Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 443: Diagnostics

    Additional documentation Crane Care 9. Diagnostics Problem Possible Cause Solution The fuse is blown. The transmitter does not broken. between transmitter and antenna extension. Do you have any questions? Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 444 Additional documentation Crane Care 9. Diagnostics Problem Possible Cause Solution is broken. loose wires. broken. fuses. The start button is broken. Do you have any questions? Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 445: General Technical Data

    Additional documentation Crane Care 10. General Technical Data 10.1 System Modulation: FM – narrow bandwidth 10.2 Transmitter Antenna: internal 10.3 Receiver Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 446: General

    RF module. The frequency is preset by ABITRON in the factory. In case of radio link problems with your system, please contact your dealer or the ABITRON after sales service. Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 447: Maintenance, Guarantee, Disposal

    This applies particularly to rechargeable battery packs! Charge a specialist disposal company with the recycling and disposal! Defective rechargeable battery packs may also be disposed of directly through ABITRON! and Health 11.5 Spare Parts Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 448 Additional documentation Crane Care 12.1 Abbreviations Ground Light emitting diode Milliwatt Pulse width modulation Transmitter Analog signal Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 449: Installation And Safety Test Declaration

    Additional documentation Crane Care 13. Installation and Safety Test Declaration Machine Data Data of the Radio Remote Control Model Serial number been maintained. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 450 Additional documentation Crane Care Notizen __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 451 Additional documentation Crane Care Notes __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 452 Additional documentation Crane Care CE Konformitätserklärung Wiesnerstraße 20 4950 Altheim Fernsteuerung GA 609 /610 /611 EURO..., GL..., GR..., NOVA..., FE... RX..., RX BMS-1/-2 ..., RX 14+ Wiesnerstraße 20 4950 Altheim Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 453 Crane Care EC Declaration of Conformity Wiesnerstraße 20 4950 Altheim Remote Control GA 609 /610 /611 EURO..., GL..., GR..., NOVA..., FE... RX..., RX BMS-1/-2 ..., RX 14+ Wiesnerstraße 20 4950 Altheim Sheet. August 2016 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 454 Additional documentation Crane Care CE Konformitätserklärung Adalbert-Stifter-Str. 2 84085 Langquaid Fernsteuerung GA 609 /610 /611 EURO..., GL..., GR..., NOVA..., FE... RX..., RX BMS-1/-2 ..., RX 14+ ..Wiesnerstraße 20 4950 Altheim Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 455 Crane Care EC Declaration of Conformity Adalbert-Stifter-Str. 2 84085 Langquaid Remote Control GA 609 /610 /611 EURO..., GL..., GR..., NOVA..., FE... RX..., RX BMS-1/-2 ..., RX 14+ Wiesnerstraße 20 4950 Altheim Sheet. August 2016 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 456 Leipzig Erfurt ABITRON Germany GmbH Frankfurt Adalbert-Stifter-Straße 2 84085 Langquaid Tel.: +49 9452 189-0 Fax: +49 9452 189-201 Saarbrücken ABITRON Germany Email: info@abitron.de Regensburg Stuttgart ABITRON Austria Wien Linz München Salzburg Graz Innsbruck www.abitronremote.com Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 457 Additional documentation Crane Care Large roller bearings, slewing gears, flange connections Name Data Designation Large roller bearings, slewing gears, flange connections Type Various Number 602-00 Type of manual Installation instructions Manufacturer Manitowoc Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 458 Additional documentation Crane Care Additional documentation Installing large roller bearings, slewing gears and flange connections 04/2014 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 459 © Copyright Straubing 2014, SENNEBOGEN Maschinenfabrik GmbH Reproduction, in whole or in part, only with written permission of SEN- NEBOGEN Maschinenfabrik GmbH, Straubing, Germany. Printed in Germany. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 460 No additional oil or grease is to be used for bolted connections e.g. "lower assembly flange-slewing ring, pylon-slewing ring". The bolts and pins are to be installed as delivered. Z - 1 04/2014 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 461 The thread lock compound starts to set after approx. 2 hours. Full strength is achieved after 12 - 24 hours. 1) Upper structure 2) Slewing ring 3) Pylon or lower assembly 4) Pylon Flange connection with Loctite Z - 2 04/2014 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 462 Additional documentation Crane Care Pouch socket system Name Data Designation Pouch socket system Type Pouch socket system Number 602-00 Type of manual Operation, installation, maintenance instructions Manufacturer PFEIFER SEIL- UND HEBE- TECHNIK GMBH Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 463 10.8.3 Application area and intended use The PFEIFER Pouch Socket System is a removal end connection for hoist and luffing ropes and the appropriate designed connection to a crane. Grove 10 - 423 Published 11-18-2015, Control # 602-00 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 464 PFEIFER swaged steel sleeves type 11A (Fig. 2) and 12A (Fig. 3) and PFEIFER resin sockets Type 1 A and 14A are used for rope end terminations. 10 - 424 Published 11-18-2015, Control # 602-00 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 465 Fig. 5 Fig. 3 Twisting of the rope can substantially reduce its breaking force and result in rope failure. CAUTION Grove 10 - 425 Published 11-18-2015, Control # 602-00 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 466 Socket System, the bolt, the safety pin and the safety clip pins have to be checked for tight fit and the function of the safety pin must be tested (Fig. 10). Fig. 6 10 - 426 Published 11-18-2015, Control # 602-00 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 467 Additional documentation Crane Care Appendix - PFEIFER Pouch Socket System Fig. 7 Fig. 8 Fig. 9 Fig. 10 Grove 10 - 427 Published 11-18-2015, Control # 602-00 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 468 CAUTION The PFEIFER Pouch Socket System has to be checked for damages. Damaged parts and components have to be replaced and may not be used. CAUTION 10 - 428 Published 11-18-2015, Control # 602-00 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 469 Working Load Limit 16, 19, 22, 26, 29, 32, 36 233596 10 kN 40, 44, 48 233597 20 kN 233598 30 kN Fig. 11 Swivel Connecting link Grove 10 - 429 Published 11-18-2015, Control # 602-00 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 470 This instruction manual does not deal with discard criteria of wire ropes. You will find information about discard criteria in the available issue of the standard ISO 4309. 10 - 430 Published 11-18-2015, Control # 602-00 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 471 500 kN 42,3 kg 03 22A 044 610 kN 55,9 kg 03 22A 048 730 kN 71,4 kg 03 22A 052 850 kN 90,1 kg Grove 10 - 431 Published 11-18-2015, Control # 602-00 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 472 Additional documentation Crane Care Cooling system Name Data Designation Cooling system Type Cooling system Number Type of manual Maintenance instructions Manufacturer Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 473 Additional documentation Crane Care Additional documentation Cleaning the cooling system 10/2009 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 474 Additional documentation Crane Care © Copyright 2009 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 475 Do not touch the guard grill on the fan. Rotating fan blades may cause serious injury. Objects coming into contact with the fan blades may be catapulted into the air.  Always wear face protection or protective glasses when working on the cooling system. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 476 If the cooler is operated in an environment in which the air contains particles of dust or oil, Grove recommend that it is checked and cleaned several times daily. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 477 Procedure Direct the cleaning jet parallel to the longitudinal direction of the cooling fins. Make sure that the cooling fins are not damaged. Allow the cooling system to dry before starting it up again. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 478 Always fill using a water-refrigerant mixture. Observe mixing ratios. Mix before filling! Fill the cooling system using a water-refrigerant mixture approved by Grove. Note Thorough cleaning is only possible if the cooler is removed. Contact Grove Customer Service before deinstalling the cooler. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 479  Grove recommends changing the coolant every 2000 operating hours or max. 24 months. Whichever occurs first. Note To change the coolant, follow the guidelines in the engine manufacturer’s operating instructions. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 480 If dirt is present, rinse out oil channels using a suitable cleaning material intended for this operation. Rinse for as long as required depending on the amount of dirt present. Blow out rinse-aid residue using compressed air once rinsing is complete. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 481 Additional documentation Crane Care Name Data Designation Winch Type Winch Number Type of manual Maintenance instructions Manufacturer Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 482 The owner is responsible for the documentation in the crane inspection record. Recurring crane inspections See section 1.1.1 06/15 - 1 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 483 Maintenance faults  Use of oil of incorrect specification  Incorrect fill quantity  Oil contaminated during oil change Assembly faults during maintenance and repair Unattended leakage Improperly adjusted safety devices 06/15 - 2 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 484 Note Truck-mounted cranes used for assembly operations usually fall into load spectrum L1 (Q1) with load spectrum factor k = 0.125. 06/15 - 3 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 485 Note For truck-mounted cranes used in assembly operations the lifting winches can generally be assumed to have a portion of 20% of the total operating hours of the uppercarriage. 06/15 - 4 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 486 06/15 - 5 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 487 2000 h read off the uppercarriage hour meter, which means for this period: 2000 h – 800 h = 1200 h (800 h have been used during the first year of service). 06/15 - 6 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 488 0,125 Remaining theoretical period of use: D3 = 1120 h – 600 h = 520 h Enter the the following into the table in the crane inspection record: see table 1. 06/15 - 7 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 489 Table 1: Table for determining the remaining theoretical period of use for winch no. 1 (main hoisting winch) Table 2: Table for determining the remaining theoretical period of use for winch no. 06/15 - 8 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 490 1200) 97.11.23 0.25 – 3000 1000 – 300 (30% Meier of 1000) Attention A general overhaul must be performed at least every 10 years! Last general overhaul performed on: ......h/g/tb/notiz1/doku/NDWinde 06/15 - 9 Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 491 Date of − S i−l (load spec- inspection inspection trum) Attention A general overhaul must be performed at least every 10 years! Last general overhaul performed on: ......h/g/tb/notiz1/doku/NDWinde 06/15 - 10 Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 492 Additional documentation Crane Care Name Data Designation Operating fluids and lubricants Type Operating fluids and lubricants Number 664965 Type of manual List of operating fluids and lubricants Manufacturer Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 493 List of Operating Fluids and Lubricants ID no.: 664965 Release date: 7 January 2015 Preliminary Current revision status: 3 Printed copies of this List of Operating Fluids and Lubricants are not subject to change management.
  • Page 494 Betriebsstoffliste Version 4, en, Grove, 1, en_GB Preliminary © 2015 27.10.2017...
  • Page 495 Foreword Foreword This List of Operating Fluids and Lubricants contains the operating fluids and lubricants used and recommended. The fluid or lubricant filled at the factory is specified on a sticker located at the corresponding filling point. Shell Tellus S2 VA 46 (SE 179233 / Shell 001D7756) SE 187999...
  • Page 496 Table of contents Table of contents Hydraulic systems.............. 6 1.1 Material handling machines, duty cycle crawler cranes without free-fall winches........6 1.1.1 Hydraulic oils for an extended change interval..6 1.1.2 Hydraulic oils without an extended change interval... 7 1.2 Duty cycle crawler cranes with free-fall winches..8 1.2.1 Hydraulic oils for an extended change interval..
  • Page 497 Table of contents 4.6 Axles................26 4.6.1 Wheel hub transmission.......... 26 4.6.2 Axle differential transmission........26 4.6.3 Countershaft transmission........27 4.7 Crawler travel drive............. 27 4.7.1 Gear oil..............27 4.8 Rail drive ..............28 4.8.1 Gear oil..............28 Lubrication................ 29 5.1 Grease - central lubrication system......
  • Page 498 Hydraulic systems Hydraulic systems 1.1 Material handling machines, duty cycle crawler cranes without free-fall winches 1.1.1 Hydraulic oils for an extended change interval When the following hydraulic oils are used, the change intervals can be extended depending on the results of regularly performed hydraulic oil analyses (Shell LubeAnalyst).
  • Page 499 Hydraulic systems 1.1.2 Hydraulic oils without an extended change interval Ä Chapter 1.1.1 The hydraulic oils listed below can be used if the hydraulic oils recommended under „Hydraulic oils for an extended change interval“ on page 6 are not available. When these hydraulic oils are used, the change interval of 2000 operating hours must be observed.
  • Page 500 Hydraulic systems 1.2 Duty cycle crawler cranes with free-fall winches 1.2.1 Hydraulic oils for an extended change interval When the following hydraulic oils are used, the change intervals can be extended depending on the results of regularly performed hydraulic oil analyses (Shell LubeAnalyst). The machine must be equipped with the HydroClean system.
  • Page 501 Hydraulic systems 1.3 Crawler cranes, telescopic cranes, multicranes, harbor cranes, balance material handling machines 1.3.1 Hydraulic oils for an extended change interval When the following hydraulic oils are used, the change intervals can be extended depending on the results of regularly performed hydraulic oil analyses (Shell LubeAnalyst). The machine must be equipped with the HydroClean system.
  • Page 502 Hydraulic systems 1.3.2 Hydraulic oils without an extended change interval Ä Chapter 1.3.1 The hydraulic oils listed below can be used if the hydraulic oils recommended under „Hydraulic oils for an extended change interval“ on page 9 are not available. When these hydraulic oils are used, the change interval of 2000 operating hours must be observed.
  • Page 503 Hydraulic systems 1.4 Multihandler 305, 310 1.4.1 Hydraulic oils without an extended change interval °F Shell Tellus S4 VX 32 Shell Tellus S2 VA 46 Panolin HLP Synth. 46 °C Fig. 8: Temperature ranges Recommendation ID no. Specification Alternative Shell Tellus S4 VX 32 SE: 157284 DIN 51524-3 HVLP-D (ISO VG 32) PAO Shell: 001D7769 Shell Tellus S2 VA 46 SE: 179233...
  • Page 504 Diesel engine Diesel engine 2.1 Diesel engine oil 2.1.1 Caterpillar diesel engine 2.1.1.1 Emissions levels Tier 2 and Tier 3 °F OMV Super Truck SAE 5W-30 Shell Rimula R5 E 10W-40 Shell Rimula R5 LE 10W-30 Shell Rimula R4 X 15W-40 °C Fig.
  • Page 505 Diesel engine 2.1.1.2 Emissions levels Tier 4 Interim and Tier 4 Final °F Valvoline Premium Blue Extreme 5W-40 Shell Rimula R5 LE 10W-30 Shell Rimula R4 L 15W-40 °C Fig. 10: Temperature ranges Recommendation ID no. Specification Alternative Valvoline Premium Blue SE: 157283 API CJ-4;...
  • Page 506 Diesel engine 2.1.2.2 Emissions levels Tier 4 Interim and Tier 4 Final °F Valvoline Premium Blue Extreme 5W-40 Shell Rimula R5 LE 10W-30 Shell Rimula R4 L 15W-40 °C Fig. 12: Temperature ranges Recommendation ID no. Specification Alternative Valvoline Premium Blue SE: 157283 API CJ-4;...
  • Page 507 Diesel engine 2.1.3 Deutz diesel engine 2.1.3.1 Emissions levels Tier 2 and Tier 3 °F Shell Rimula R6 ME 5W-30 Shell Rimula R6 MS 10W-40 Shell Rimula R5 LE 10W-30 Shell Rimula R4 X 15W-40 °C Fig. 13: Temperature ranges Recommendation ID no.
  • Page 508 Diesel engine 2.1.3.2 Emissions level Tier 4 Interim °F Shell Rimula R6 LME 5W-30 Shell Rimula R5 LE 10W-30 Shell Rimula R4 L 15W-40 °C Fig. 14: Temperature ranges Recommendation ID no. Specification Alternative Shell Rimula R6 LME 5W-30 SE: 182086 ACEA E7;...
  • Page 509 Diesel engine Preliminary 27.10.2017...
  • Page 510 Diesel engine 2.1.4 Scania diesel engine 2.1.4.1 Emissions level Tier 3 °F OMV Super Truck SAE 5W-30 Shell Rimula R6 MS 10W-40 °C Fig. 15: Temperature ranges Recommendation ID no. Specification Alternative OMV Super Truck SAE 5W-30 SE: 124846 API CI-4; ACEA E7 Shell Rimula R6 MS 10W-40 SE: 181936 ACEA E7;...
  • Page 511 Diesel engine 2.1.4.3 Emissions level Tier 4 Final °F Shell Rimula R6 LME 5W-30 Shell Rimula R6 MS 10W-40 °C Fig. 17: Temperature ranges Recommendation ID no. Specification Alternative Shell Rimula R6 LME 5W-30 SE: 182086 ACEA E7 Shell: 001C4597 Shell Rimula R6 MS 10W-40 SE: 181936 ACEA E7;...
  • Page 512 Diesel engine 2.2 Coolant Engine Recommendation ID no. Specification Mixing ratio Caterpillar CAT ELC SE: 175268 CAT ELC As specified in the operating manual Cummins Cummins SE: 181966 Cummins CES As specified in the ES Compleat 14603 operating manual Deutz Cummins SE: 181966 Cummins CES...
  • Page 513 Electric motor Electric motor 3.1 Lubrication °F Shell Gadus S2 V100 3 °C Fig. 18: Temperature ranges Recommendation ID no. Specification Alternative Shell Gadus S2 V100 3 SE: 182536 DIN 51825; K3K-30; NLGI 3 Esso UNIREX N3 Shell: 001D8464 3.2 Coolant - heating circuit Recommendation ID no.
  • Page 514 Gearbox Gearbox 4.1 Slewing gear 4.1.1 Gear oil °F Shell Omala S4 GX 220 °C Fig. 19: Temperature range Recommendation ID no. Specification Alternative Shell Omala S4 GX 220 SE: 179227 CLP HC (PAO) 220; DIN OMV gear oil SHG 220; Castrol 51517 T3 Alphasyn EP 220 Shell: 001D7851...
  • Page 515 Gearbox 4.1.3 Lubricating grease - roller bearings °F Fuchs Stabyl LT 50 Shell Gadus S2 V220 2 °C Fig. 21: Temperature ranges Recommendation ID no. Specification Alternative Fuchs Stabyl LT 50 SE: 157280 DIN 51502 - KPHC2N-50; NLGI Avia Grease PE Polar Shell Gadus S2 V220 2 SE: 179226 DIN 51825 LI;...
  • Page 516 Gearbox 4.3 Winch gear 4.3.1 Gear oil °F Shell Omala S4 GX 220 °C Fig. 23: Temperature range Recommendation ID no. Specification Alternative Shell Omala S4 GX SE: 179227 CLP HC (PAO) 220; DIN 51517 OMV gear oil SHG 220; Cas- T3;...
  • Page 517 Gearbox 4.4 Power shift transmission 4.4.1 Gear oil (diesel engine oil) Fill power shift transmission with diesel engine oil. All diesel engine oils listed in may be used. 4.4.2 Grease lubricating points °F Fuchs Stabyl LT 50 Shell Gadus S2 V220 2 °C Fig.

  • Page 518: Axles

    Gearbox 4.6 Axles 4.6.1 Wheel hub transmission 4.6.1.1 Gear oil °F Shell Spirax S3 ALS 80W-90 °C Fig. 27: Temperature range Recommendation ID no. Specification Alternative Shell Spirax S3 ALS SE: 179230 API GL5 LS; ZF-TE Eni ROTRA MP/S 85W-90; Castrol 80W-90 ML-05 C,D,F,G,H Axle Z Limited Slip 85W-90;...

  • Page 519: Countershaft Transmission

    Gearbox 4.6.3 Countershaft transmission 4.6.3.1 Gear oil °F Shell Spirax S3 ALS 80W-90 °C Fig. 29: Temperature range Recommendation ID no. Specification Alternative Shell Spirax S3 ALS SE: 179230 API GL5 LS; ZF-TE Eni ROTRA MP/S 85W-90; Castrol 80W-90 ML-05 C,D,F,G,H Axle Z Limited Slip 85W-90;...

  • Page 520: Rail Drive

    Gearbox 4.8 Rail drive 4.8.1 Gear oil °F Shell Omala S4 GX 220 °C Fig. 31: Temperature range Recommendation ID no. Specification Alternative Shell Omala S4 GX 220 SE: 179227 CLP HC (PAO) 220; DIN OMV gear oil SHG 220; Castrol 51517 T3 Alphasyn EP 220 Shell: 001D7851...

  • Page 521: Lubrication

    Lubrication Lubrication 5.1 Grease - central lubrication system °F Fuchs Stabyl LT 50 Shell Gadus S2 V220 2 OMV Signum BD 2 °C Fig. 32: Temperature ranges Recommendation ID no. Specification Alternative Fuchs Stabyl LT 50 SE: 157280 DIN 51502 - KPHC2N-50; NLGI 2 Avia Grease PE Polar Shell Gadus S2 V220 SE: 179226 DIN 51502 - KP2K-20;...

  • Page 522: Grease - Slewing Gear, Inner Gearing

    Lubrication 5.3 Grease - slewing gear, inner gearing °F Fuchs Stabyl LT 50 Shell Gadus S2 V220 2 OMV Signum BD 2 °C Fig. 34: Temperature ranges Recommendation ID no. Specification Alternative Fuchs Stabyl LT 50 SE: 157280 DIN 51502 - KPHC2N-50; NLGI 2 Avia Grease PE Polar Shell Gadus S2 V220 SE: 179226 DIN 51502 - KP2K-20;...

  • Page 523: Grease - Manual Lubricating Points

    Lubrication 5.5 Grease - manual lubricating points °F Fuchs Stabyl LT 50 Shell Gadus S2 V220 2 OMV Signum BD 2 °C Fig. 36: Temperature ranges Recommendation ID no. Specification Alternative Fuchs Stabyl LT 50 SE: 157280 DIN 51502 - KPHC2N-50; NLGI 2 Avia Grease PE Polar Shell Gadus S2 V220 SE: 179226 DIN 51502 - KP2K-20;...

  • Page 524: Grease - Telescopic Boom, Telecranes

    Lubrication 5.7 Grease - telescopic boom, telecranes °F Rhenus LEG 2 °C Fig. 38: Temperature range Recommendation ID no. Specification Alternative Rhenus LEG 2 SE: 185733 DIN 51502, KPF 2 N-30; NLGI 2 5.8 Lubricants - wire ropes °F Pfeifer RL-S Pfeifer RL-B °C Fig.

  • Page 525: Air Conditioning System And Switchgear Cabinet Air-Conditioning

    Air conditioning system and switchgear cabinet air-conditioning Air conditioning system and switchgear cabinet air-condi- tioning 6.1 Air conditioning system 6.1.1 Refrigerant °F KLEA 134a °C Fig. 40: Temperature range Recommendation ID no. Specification Alternative KLEA 134a SE: 185737 R134a 6.1.2 Refrigerant oil °F Sanden SP-10 °C...

  • Page 526: Windshield Washer System

    Windshield washer system Windshield washer system 7.1 Antifreeze °F °C Fig. 43: Temperature range Recommendation ID no. Specification Alternative Off-the-shelf window cleaners with SE: 185734 Fresh water with a proportion of at last 50% antifreeze antifreeze Preliminary 27.10.2017...

  • Page 527: Starter Batteries

    Starter batteries Starter batteries 8.1 Battery terminal grease Recommendation ID no. Specification Alternative Battery terminal grease SE: 071706 8.2 Battery terminal spray Recommendation ID no. Specification Alternative Battery terminal spray SE: 113732 Preliminary 27.10.2017...
  • Page 528 Additional documentation Crane Care Name Data Designation Operating console Type vSCALE D3 Number 50-700-19-6003 Type of manual Operation instructions, installation instructions, maintenance instruc- tions Manufacturer Hirschmann Automation and Control GmbH Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 529 Additional documentation Crane Care Issue A - 03/2015 This document has the order no. 50-700-19-6003_ en Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 530 / rk. First issue Working Area Limiter for Sennebogen telescopic crane © 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann-mcs.com 50-700-19-6003_xxxxxx_en.doc / 2015-03-20 / Issue A / cb. / rk. Preliminary GHC 75 Telescopic crane 22.12.2017...
  • Page 531 Automation and Control GmbH Hertzstr. 32-34 76275 Ettlingen Germany Phone: +49 (0)7243 709-0 © 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann-mcs.com 50-700-19-6003_xxxxxx_en.doc / 2015-03-20 / Issue A / cb. / rk. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 532 Usage instructions and information, but no dangerous situation. HINT Supplementary comments and recommendations for the user. © 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann-mcs.com 50-700-19-6003_xxxxxx_en.doc / 2015-03-20 / Issue A / cb. / rk. Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 533: Safety Instructions

    The full conformity declaration is available from the manufacturer on request. © 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann-mcs.com 50-700-19-6003_xxxxxx_en.doc / 2015-03-20 / Issue A / cb. / rk. Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 534: Product Description

    Please ensure you make a note of all the information on your type plate for queries about this product. Type plate (Example) © 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann-mcs.com 50-700-19-6003_xxxxxx_en.doc / 2015-03-20 / Issue A / cb. / rk. Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 535: Overview Of Functional Elements

    Function key (Esc) for return or abort (not used here) Front- USB 2.0 interface (use for service purposes) © 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann-mcs.com 50-700-19-6003_xxxxxx_en.doc / 2015-03-20 / Issue A / cb. / rk. Preliminary 22.12.2017 GHC 75 Telescopic crane...

  • Page 536: Installation

    (Art. no. 608464) ball head 38mm (1.5“) (part of RAM Mount) © 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann-mcs.com 50-700-19-6003_xxxxxx_en.doc / 2015-03-20 / Issue A / cb. / rk. Preliminary GHC 75 Telescopic crane 22.12.2017...

  • Page 537: Recessed Mounting

    4…6 mm M5 x 16 7…10 mm M5 x 20 © 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann-mcs.com 50-700-19-6003_xxxxxx_en.doc / 2015-03-20 / Issue A / cb. / rk. Preliminary 22.12.2017 GHC 75 Telescopic crane...
  • Page 538 On request you can also print out the templates (last page in this manual). Template © 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.hirschmann-mcs.com 50-700-19-6003_xxxxxx_en.doc / 2015-03-20 / Issue A / cb. / rk. Preliminary GHC 75 Telescopic crane 22.12.2017...

Table of Contents