Page 1 Grove GRT9165 Operator Manual...
Page 2 WARNING California Proposition 65 Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. • Always start and operate the engine in a well-ventilated area. • If in an enclosed area, vent the exhaust to the outside.
Page 3 OPERATOR MANUAL This manual has been prepared for and is considered part of - GRT9165 Crane Model Number This Manual is divided into the following sections: SECTION 1 INTRODUCTION SECTION 2 SAFETY INFORMATION SECTION 3 OPERATING CONTROLS AND FEATURES SECTION 4 OPERATING PROCEDURES SECTION 5 SET-UP AND INSTALLATION...
Page 4 THIS PAGE BLANK...
Page 5: Table Of Contents
GRT9165 TABLE OF CONTENTS TABLE OF CONTENTS SECTION 1 ........Introduction General .
Page 6 TABLE OF CONTENTS GRT9165 Maximum Permissible Wind Speed ....... . 2-12 Example and Sample Calculations (Non-metric) .
Page 7 GRT9165 TABLE OF CONTENTS SECTION 3 ..... Operating Controls and Features Operator Cab Overview ..........3-3 Steering Wheel and Column .
Page 8 TABLE OF CONTENTS GRT9165 Operator Seat and Armrest Controls (Dual Axis) ......3-24 Cup Holder.
Page 9 GRT9165 TABLE OF CONTENTS Fuse and Relay Panel – Cab ......... 3-43 Buzzer.
Page 10 TABLE OF CONTENTS GRT9165 Hoist Rope ............4-4 Hook Block and Overhaul Ball .
Page 11 GRT9165 TABLE OF CONTENTS Rear Wheel Steering ..........4-19 Six-Wheel Steering .
Page 12 TABLE OF CONTENTS GRT9165 Lowering and Raising the Auxiliary Hoist Rope ......4-51 Lowering the Auxiliary Hoist Rope ....... . . 4-51 Raising the Auxiliary Hoist Rope .
Page 13 GRT9165 TABLE OF CONTENTS Information Menu Group ..........4-146 Operating Hours .
Page 14 TABLE OF CONTENTS GRT9165 Boom Position Indicator Light and Anemometer (Optional)....5-11 Auxiliary Single-Sheave Boom Nose ........5-11 Boom Lift Cylinder .
Page 15 GRT9165 TABLE OF CONTENTS Erecting the 17.8 m Boom Extension ........5-57 Erecting the Fly Section .
Page 16 TABLE OF CONTENTS GRT9165 Cylinder Rod Surface Protection ......... . 6-9 Wire Rope Lubrication .
Page 17: Section 1
GRT9165 OPERATOR MANUAL INTRODUCTION SECTION 1 INTRODUCTION SECTION CONTENTS General ........1-1 Torque Converter .
Page 18: Customer Support
If you are the new owner of a Grove crane, please register it sliding beam outriggers are integral with the frame. An ECO with Manitowoc Crane Care so we have the ability to contact mode system supports intelligent power management and you if the need arises.
Page 19: Noise/Vibration Test Results
Directive 2006/42/EC. The guaranteed sound power level at the crane operator position is 80 dB(A) as measured by When contacting your local Grove distributor or Manitowoc Annex G.1 of EN 13000:2010+A1:2014. Crane Care, have the crane serial number available.
Page 20: Grt9165 Crane Components
INTRODUCTION GRT9165 OPERATOR MANUAL GRT9165 CRANE COMPONENTS 9903-01 9903-02 FIGURE 1-4 Published 7-23-2020, Control # 668-02...
Page 21 GRT9165 OPERATOR MANUAL INTRODUCTION Item Description Item Description Diesel Exhaust Fluid (DEF) Tank* Auxiliary Boom Nose Sheaves Boom Nose Sheaves Fuel Tank* Boom Outrigger Box Pinning Control Boom Work Lights Air Conditioning Condenser Superstructure Valve Covers Main Hoist Hydraulic Oil Cooler Auxiliary Hoist Boom Extension Sheaves Counterweight...
Page 22: List Of Specifications
INTRODUCTION GRT9165 OPERATOR MANUAL LIST OF SPECIFICATIONS Torque Converter Stall Ratio ......1.784:1 General Charge Pump Capacity .
Page 23: Boom
GRT9165 OPERATOR MANUAL INTRODUCTION Boom Hydraulic Pumps Length ..13.7 m to 62.5 m (44.9 ft to 205 ft) NOTE: Pump flow rate (output) figures are theoretical. Power ....6 Section, MEGAFORM™ Pinning .
Page 24 INTRODUCTION GRT9165 OPERATOR MANUAL THIS PAGE BLANK Published 7-23-2020, Control # 668-02...
Page 25: Section 2
GRT9165 OPERATOR MANUAL SAFETY INFORMATION SECTION 2 SAFETY INFORMATION SECTION CONTENTS Safety Messages ......2-2 Environmental Protection.
Page 26: Safety Messages
The crane must not be returned to service until it is thoroughly inspected for any evidence of damage. All damaged parts must be repaired or replaced as authorized by your Grove distributor and/or Manitowoc Crane Care. Published 7-23-2020, Control # 668-02...
Page 27: Operator Information
Fax: 717-593-5152 maintenance and repair of the crane. E-mail: product.safety@manitowoc.com OPERATOR QUALIFICATIONS OPERATOR INFORMATION Qualified person is defined as one who by reason of You must read and understand this Operator Manual and knowledge, training and experience is thoroughly familiar the Load Chart before operating your new crane.
Page 28: Operational Aids
SAFETY INFORMATION GRT9165 OPERATOR MANUAL You must not operate this crane unless: of an operational aid is not possible and there are exceptional circumstances which justify continued short-term • You have been trained in the safe operation of use of the crane when operational aids are inoperative or this crane.
Page 29: Anti-Two-Blocking Device
GRT9165 OPERATOR MANUAL SAFETY INFORMATION Know the weight of all loads and always check the capacity Two-blocking can be prevented. Operator awareness of the of the crane as shown on the Load Chart before making hazards of two-blocking is the most important factor in any lifts.
Page 30: Crane Stability/Structural Strength
SAFETY INFORMATION GRT9165 OPERATOR MANUAL CRANE STABILITY/STRUCTURAL Before swinging the superstructure over the side when the outriggers are retracted, check for backwards stability under STRENGTH the sub-section titled Model Specific Information later in this To avoid death or serious injury, make sure that the crane is section.
Page 31: Load Charts
GRT9165 OPERATOR MANUAL SAFETY INFORMATION Work Site Prior to any operation, you must inspect the entire work site, including ground conditions, where the crane will travel and operate. Make sure that the surfaces will support a load greater than the crane’s weight and maximum capacity. Be aware of all conditions that could adversely effect the stability of the crane.
Page 32: Wind Speeds
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Table 2-1 Beaufort Wind Scale Maximum Wind Speed Beaufort Visible Indicator Description km/h Number Effects of wind as observed on land Zero (0) Calm Calm; smoke rises vertically Smoke drift indicates wind direction. Leaves and wind vanes Light Air are stationary.
Page 33 GRT9165 OPERATOR MANUAL SAFETY INFORMATION Simplified Method to Determine Maximum Permissible Wind Speed Determine 3-Second Gust 0.14 V(z) = [(z/10) + 0.4]v [m/s] Wind Speed at boom tip, 0.14 V(z) = [(z/33) + 0.4]v [mph] V(z) 13.4 m/s < V(z) < 20.1 m/s V(z) >...
Page 34: Determination Of 3-Second Wind Gust Speed At Boom Tip Height
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Determination of 3-second wind gust speed at boom Size and Shape of the load: tip height: These rated capacities are also based on the assumption that the Wind Resistance Area of load, Awr is not more The following example illustrates how to calculate 3-second (load) wind gust speed at boom tip height based on mean wind...
Page 35: Determining Wind Drag Coefficient (Cd)
GRT9165 OPERATOR MANUAL SAFETY INFORMATION Calculation of Projected Wind Area (Ap) Wind Wind = 8 m = 24 m 25 ft 25 ft Wind Wind 10 ft 3 ft = 75 ft = 250 ft 10 ft 3 ft 8384-1 FIGURE 2-2 Determining Wind Drag Coefficient (Cd) Table 2-2 shows the typical Shapes and corresponding Wind...
Page 36: Maximum Permissible Wind Speed
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Table 2-2 Wind Drag Coefficient Shape 1.1 to 2.0 0.3 to 0.4 0.6 to 1.0 0.8 to 1.2 0.2 to 0.3 0.05 to 0.1 Turbine Blade or Complete Rotor Approximately 1.6 8384-2 Maximum Permissible Wind Speed If the wind resistant area of the load Awr is greater than (load)
Page 37 GRT9165 OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Metric 8383-1 FIGURE 2-3 Grove 2-13 Published 7-23-2020, Control # 668-02...
Page 38 SAFETY INFORMATION GRT9165 OPERATOR MANUAL Table 2-4 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 13.4 m/s - Metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed V(z) (3-second gust speed at boom tip height) V(z) > 13.4 m/s ≤ 20.1 m/s, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Meters Wind Speed...
Page 39 GRT9165 OPERATOR MANUAL SAFETY INFORMATION At wind speeds greater than 13.4 m/s, it is not permissible to Load example 1.3a: lift a load greater than 12,040 kg, even if the wind resistance With large wind resistance area of the load Awr (load) area of the load is less than 14.45 m •...
Page 40 SAFETY INFORMATION GRT9165 OPERATOR MANUAL Refer to the above Lifting Limits at wind speed V(z) Ratio = 1.37 > 13.4 m/s and ≤ 20.1 m/s. Comparing the load and wind resistant area to the allowable: From Table 2-5, the maximum permissible wind speed at •...
Page 41 GRT9165 OPERATOR MANUAL SAFETY INFORMATION Rated Load Chart Example - Non-metric 8382-1 FIGURE 2-4 Grove 2-17 Published 7-23-2020, Control # 668-02...
Page 42: Example And Sample Calculations (Non-Metric)
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Table 2-6 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 30 mph - Non-metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed Vz (3-second gust speed at boom tip height) is greater > 30> mph ≤ 45 mph, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Feet Wind Speed...
Page 43 GRT9165 OPERATOR MANUAL SAFETY INFORMATION Example, wind speeds greater than 13.4 m/s is NOT Load example 2.3a: permissible to lift a load greater than 20,160 lb, even if the With large wind resistance area of the load Awr (load) wind resistance area of the load is less than 119 ft •...
Page 44: Lifting Operations
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Refer to the above Lifting Limits at wind speed V(z) Do not overload the crane by exceeding the capacities > 30 mph and ≤ 45 mph. Comparing the load and wind shown on the appropriate Load Chart. Death or serious resistant area to the allowable: injury could result from the crane tipping over or failing structurally from overload.
Page 45: Multiple Crane Lifts
GRT9165 OPERATOR MANUAL SAFETY INFORMATION Multiple Crane Lifts 1926.753(e)(2) Components of the multiple lift rigging assembly shall be specifically designed and assembled with Multiple crane lifts are not recommended. a maximum capacity for total assembly and for each individual attachment point. This capacity, certified by the Any lift that requires more than one crane must be precisely manufacturer or a qualified rigger, shall be based on the planned and coordinated by a qualified person.
Page 46: Counterweight
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Outrigger Lift Off • The anti-two-block system shall be installed and inspected to confirm that it is active to monitor both hoist Regarding “lifting” of an outrigger pad during craning lines. activities, be advised that the rated loads for these cranes, •...
Page 47: Crane Equipment
GRT9165 OPERATOR MANUAL SAFETY INFORMATION • The combined weight of the driver or extractor, piling, showing inspections were performed on the crane leads, attachments, etc., shall not exceed 80% of the during the time it was used for pile driving or extraction. published load chart values for on-outriggers operation.
Page 48: Set-Up And Operation
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Crane operation is dangerous when close to an energized The safest way to avoid electrocution is to stay away from electrical power source. Exercise extreme caution and electrical power lines and electrical power sources. prudent judgement. Operate slowly and cautiously when in It is not always necessary to contact a power line or power the vicinity of power lines.
Page 49: Electrocution Hazard Devices
GRT9165 OPERATOR MANUAL SAFETY INFORMATION boom nose and a small portion of the boom. Performance of boom cages and boom guards is limited by their physical size, insulating characteristics, and operating environment (e.g. dust, dirt, moisture, etc.). The insulating characteristics of these devices can be compromised if not kept clean, free of contamination, and undamaged.
Page 50: Special Operating Conditions And Equipment
Thoroughly inspect the hoist rope and all points of stations, etc.) contact on the crane. Should the distributor not be immediately available, contact Manitowoc Crane Care. The • Near high-frequency switching stations crane must not be returned to service until it is thoroughly •...
Page 51: Personnel Handling
GRT9165 OPERATOR MANUAL SAFETY INFORMATION PERSONNEL HANDLING • The crane operator and occupants have been instructed in the recognized hazards of personnel platform lifts. The American Society of Mechanical Engineers published • The crane is in proper working order. the American National Standard entitled, Personnel Lifting Systems, ASME B30.23: •...
Page 52: Environmental Protection
SAFETY INFORMATION GRT9165 OPERATOR MANUAL The following standards and regulations regarding personnel Always perform a function check after repairs have been handling are available by mail at the following addresses: made to ensure proper operation. Load tests should be performed when structural or lifting members are involved. •...
Page 53: Moving Parts
To relieve hydraulic pressure, stop the engine, turn the ignition switch to RUN and move the • Consult with Manitowoc Crane Care to determine if load hydraulic controls in both directions several times. testing is required after a structural repair is performed.
Page 54: Hoist Rope
Hoist rope may be purchased by contacting • If an operator hoists the hook block up or down too fast Manitowoc Crane Care. when reeved with multiple parts of line and no hook load, the wire rope can bird cage and damage the rope.
Page 55 GRT9165 OPERATOR MANUAL SAFETY INFORMATION ASME and similar organizations. See the Service Broken wires; number and location. Manual for inspection procedures. Reduction in diameter. When inspecting ropes and attachments, keep all parts Rope stretch (elongation). of your body and clothing away from rotating hoist drums and all rotating sheaves.
Page 56: Sheaves
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Batteries When using a wedge socket • Always inspect socket, wedge, and pin for correct size Battery electrolyte must not be allowed to contact the skin or and condition. eyes. If this occurs, flush the contacted area with water and consult a doctor immediately.
Page 57: General Maintenance
GRT9165 OPERATOR MANUAL SAFETY INFORMATION Remove the ECM power fuse. Remove negative battery cables. Remove positive capacitor cable. • Do not short across the capacitor posts to check charge. Short circuit will cause capacitor terminal damage. Spark or flame could cause capacitor explosion. •...
Page 58 SAFETY INFORMATION GRT9165 OPERATOR MANUAL Before traveling a crane, check suitability of proposed route with regard to crane height, width, and length. WARNING Never back up without the aid of a signal person to verify the Crushing Hazard! area behind the crane is clear of obstructions and/or personnel.
Page 59: Work Practices
GRT9165 OPERATOR MANUAL SAFETY INFORMATION Slopes Do not walk on a surface if slip-resistant material is missing or excessively worn. Pick and carry on level surfaces only. Do not use the top of the boom as a walkway. Refer to the Operation Section for more detailed information on traveling on slopes.
Page 60: Working
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Working Operate the crane only from the operator’s seat. Do not reach in a window or door to operate any controls. Operator shall be responsible for all operations under his/her Operate the crane slowly and cautiously, looking carefully in direct control.
Page 61: Hand Signals
GRT9165 OPERATOR MANUAL SAFETY INFORMATION Make sure good rigging practices are being used. Refuse to Do not subject crane to side loading. A side load can tip the use any poorly maintained or damaged equipment. Never crane or cause it to fail structurally. wrap the hoist cable around a load.
Page 62 SAFETY INFORMATION GRT9165 OPERATOR MANUAL FIGURE 2-10 8496-3 2-38 Published 7-23-2020, Control # 668-02...
Page 63: Boom Extension
GRT9165 OPERATOR MANUAL SAFETY INFORMATION BOOM EXTENSION that it is not practical to lower the boom to the ground, we recommend the following additional instructions be followed: To avoid death or serious injury, follow the procedures in this • The crane should be left in the smallest, most stable, m a n u a l d u r i n g e r e c t i o n , s t o w a g e , a n d u s e o f t h e valid operational configuration that the job site boom extension.
Page 64: Temperature Effects On Hook Blocks
SAFETY INFORMATION GRT9165 OPERATOR MANUAL TEMPERATURE EFFECTS ON HOOK caution handling and operating these components in sub- zero temperatures, avoiding shock loading. BLOCKS In freezing weather, park the crane in an area where it The Hook Block Working Load Limit (WLL) is valid between cannot become frozen to the ground.
Page 65: Temperature Effects On Hydraulic Cylinders
GRT9165 OPERATOR MANUAL SAFETY INFORMATION TEMPERATURE EFFECTS ON HYDRAULIC movement of the boom may be undetected by the operator unless a load is suspended for a long period of time. To CYLINDERS minimize the effects of thermal contraction or “Stick-slip” it is Hydraulic oil expands when heated and contracts when recommended that the telescope control lever is activated cooled.
Page 66 SAFETY INFORMATION GRT9165 OPERATOR MANUAL Table 2-8: Boom Drift Chart (Cylinder length change in inches) Coeff. = 0.00043 (in / °F) STROKE Temperature Change (°F) (FT.) 0.26 0.52 0.77 1.03 1.29 1.55 1.81 2.06 2.32 2.58 0.52 1.03 1.55 2.06 2.58 3.10 3.61...
Page 67: Model Specific Information
Perform the inspections outlined in this publication Only one person at a time is allowed on the platform. for overloads up to 50%. • Stop operating the crane and contact Manitowoc OVERLOAD INSPECTION Crane Care immediately for overloads of 50% and higher.
Page 68: Boom Inspection
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Boom Inspection 9, 10 3, 4 9, 10 Illustration for reference only. Your crane may be different. 2-44 Published 7-23-2020, Control # 668-02...
Page 69 GRT9165 OPERATOR MANUAL SAFETY INFORMATION NOTE: The following checklist includes all features that can be found on Grove cranes. Your crane may not have some features. Overload less than 25% Sheaves Inspect all for damage. Boom Extension Offfset Inspect for damage/leaks. Mechanism/ Cylinder Collar-wear...
Page 70: Superstructure Inspection
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Superstructure Inspection 9, 10 Illustration for reference only. Your crane may be different. 2-46 Published 7-23-2020, Control # 668-02...
Page 71 GRT9165 OPERATOR MANUAL SAFETY INFORMATION NOTE: The following checklist includes all features that can be found on Grove cranes. Your crane may not have some features. Overload less than 25% Lift Cylinder Inspect for leaking. Turntable See topic in Swing section of Check bolts for proper torque.
Page 72: Carrier Inspection
SAFETY INFORMATION GRT9165 OPERATOR MANUAL Carrier Inspection 5, 6 Illustration for reference only. Your crane may be different. 2-48 Published 7-23-2020, Control # 668-02...
Page 73 GRT9165 OPERATOR MANUAL SAFETY INFORMATION NOTE: The following checklist includes all features that can be found on Grove cranes. Your crane may not have some features. Overload less than 25% Jack Cylinders Inspect for leaking. Outrigger Inspect for deformation and/or cracked welds. Pads Overload from 25% to 49% Jack Cylinders Inspect for leaking.
Page 74 SAFETY INFORMATION GRT9165 OPERATOR MANUAL THIS PAGE BLANK 2-50 Published 7-23-2020, Control # 668-02...
Page 75 GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES SECTION 3 OPERATING CONTROLS AND FEATURES SECTION CONTENTS Operator Cab Overview......3-3 Rated Capacity Limiter Display Module and Operator Display Module .
Page 76 OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Hoist Rotation Indicators ..... 3-32 Controls and Features External to the Cab ..3-47 Outrigger Removal Control Box .
Page 77: Operator Cab Overview
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES OPERATOR CAB OVERVIEW Most of the controls and indicators, that are used to operate and monitor crane functions, are found inside the operator cab (Figure 3-1). 9838-1 Item Description Page Item Description Page Steering Wheel and Column Foot Pedal Controls 3-35...
Page 78: Steering Wheel And Column
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL STEERING WHEEL AND COLUMN The steering wheel and column assembly is a pedestal style tilt and telescoping steering column. It can tilt rearward 30° or telescope 60 mm (2.3 in). The steering column includes the ignition switch, as well as levers, and switches for driving the crane (Figure 3-2).
Page 79: Steering Wheel
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Steering Wheel The Steering Wheel (1, Figure 3-2) is used to turn the wheels on the front single axle. The GRT9165 crane can be driven with the boom centered ov er th e f ron t (sing le ax l e). This Stand ard Driv ing Direction Configuration is shown in Figure 3-3.
Page 80: Turn Signal Lever And Horn Controls
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL T urning the steering wheel clockwise turns the wheels on the Alternate Driving Configuration single axle to the left, which causes the crane to turn right The Alternate Driving Configuration for the GRT9165 is with (Figure 3-8).
Page 81: Parking Brake Switch
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Push the Turn Signal Lever down. The turn signal lights on To apply parking brake, first slide the red switch at bottom of the carrier, to the left of the operator, will flash. Push the Turn rocker switch forward, then push top of rocker switch.
Page 82: Hazard Lights Switch
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL NOTE: Transmission must be shifted to four-wheel drive high gears, set Drive Axle Selector Switch to two-wheel (low range) before outriggers can be operated. drive. The Direction/Gear Indicator in the Crane Information Area Hazard Lights Switch (3, Figure 4-74) of the Operating Display Module (ODM) The Hazard Lights Switch (6, Figure 3-2) is located on the...
Page 83: Steering Column Tilt And Telescope Lock Lever
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Turn Ignition Switch to the RUN (I) position to energize all prevents the engine from cranking again for approximately electrical components except the starting circuit. six seconds. Turn Ignition Switch to the START (II) position to energize the Steering Column Tilt and Telescope Lock start circuit and crank the engine for starting.
Page 84: Right Overhead Control Panel
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL RIGHT OVERHEAD CONTROL PANEL The right overhead control panel (Figure 3-9) includes controls for operating the heating and air conditioning system, front and skylight window wipers, engine, and craning functions. 9838-3c Item Description Page Item Description...
Page 85: Heater/Air Conditioner Fan Speed Switch
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Heater/Air Conditioner Fan Speed Switch The switch controls the work lights mounted to the boom base section. The Heater/Air Conditioner Fan Speed Switch (1, Figure 3-9) Push top of the switch to cause the lights to come on. Push is located on the right overhead control panel.
Page 86: Engine Wait-To-Start Indicator
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Quickly push and release top of switch to increase engine Push top of switch to enable the Remote Control Unit. Push speed to high idle. Quickly push and release bottom of bottom of switch to disable the Remote Control Unit. switch to decrease engine speed to low idle.
Page 87: Momentary Limit Bypass Switch (Non-Ce Certified Cranes)
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Momentary Limit Bypass Switch (Non-CE • Working Range Limiter (WRL) System Certified Cranes) • Carrier Avoidance System • -29°C Temperature Limiter System (optional) The following indicators come on to indicate the limiters are WARNING bypassed: Overload Hazard!
Page 88: Boom Up Bypass Switch
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL During certain rigging work or to recover the crane, push and • RCL Bypass Active Indicator (1, Figure 4-208) is on release top or bottom of rocker switch to bypass the following • RCL Shutdown Warning Indicator (5, Figure 3-14) is limiter systems on the crane.
Page 89: Emergency Stop Button
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES The GRT9165 crane can be driven in the Standard Driving • Transmission Shift Lever is in Neutral position Configuration—with the boom centered over the front (single B e f o r e d r i v i n g t h e c r a n e i n t h e A l t e r n a t e D r i v i n g axle).
Page 90: Left Overhead And Side Panel
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL LEFT OVERHEAD AND SIDE PANEL The left overhead and side panel (Figure 3-12) includes a coat hook, USB charging ports, auxiliary light, cell phone holder, and heater/air conditioner vents. 9838-8 Item Description Page Coat Hook 3-17 USB Charging Ports...
Page 91: Coat Hook
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Coat Hook The auxiliary light switch is a two-position switch. Press top of switch to cause the light to come on. Press A Coat Hook (1, Figure 3-12) is located on the left overhead bottom of switch to cause the light to go off.
Page 92: Right Lower Control Panel
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL RIGHT LOWER CONTROL PANEL The right lower control panel (Figure 3-13) includes the turntable swing lock pin control, 12-volt outlet, and on-board diagnostic (OBD) connector. 9838-9 Item Description Page Turntable Swing Lock Pin Control Handle 3-19 12-Volt Outlet 3-19...
Page 93: Turntable Swing Lock Pin Control Handle
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Turntable Swing Lock Pin Control Handle NOTE: Before driving crane, always make sure that the boom is centered over the front or rear of the T h e Tu r n t a b l e S w i n g L o c k P i n C o n t r o l H a n d l e carrier and that the turntable swing lock pin is (1, Figure 3-13) is located on the right lower control panel.
Page 94: Rated Capacity Limiter Display Module And Operator Display Module
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL RATED CAPACITY LIMITER DISPLAY Each module consists of a display screen, navigation control pad, warning indicators, screen brightness sensor, and USB MODULE AND OPERATOR DISPLAY diagnostic connector. MODULE The Rated Capacity Limiter Display Module (RDM) and the Operator Display Module (ODM) (Figure 3-14) are located to the right of the steering column.
Page 95: Rated Capacity Limiter Display Module (Rdm)
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Rated Capacity Limiter Display Module (RDM) The Rated Capacity Limiter Display Module (RDM) (1, Figure 3-14) allows the operator to easily program the RCL by entering a code number from the Load Chart Manual or by using the RCL setup wizard.
Page 96: Usb Connector
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL USB Connector The RCL Shutdown Warning Indicator comes on (red) when the RCL senses a lift that is between 100% to 110% of crane T h e R D M a n d O D M e a c h h a v e a U S B C o n n e c t o r capacity for the programmed configuration.
Page 97: Swing Brake Engaged Indicator
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Swing Brake Engaged Indicator Internal Temperature Warning Indicator The Swing Brake Engaged Indicator (8, Figure 3-14) is An Internal Temperature Warning Indicator (10, Figure 3-14) located immediately below and to the right of the ODM is located immediately below and to the right of the RDM screen.
Page 98: Operator Seat And Armrest Controls (Dual Axis)
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL OPERATOR SEAT AND ARMREST CONTROLS (DUAL AXIS) The operator seat and armrest controls (Figure 3-17) include most of the controls for performing craning operations. Not shown 9838-11a FIGURE 3-17 3-24 Published 7-23-2020, Control # 668-02...
Page 99 GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Item Description Page Item Description Page Cup Holder 3-26 Cab Tilt Switch 3-27 Main Hoist - Boom Lift - Telescope - Luffing Boom Extension Controller (Dual 3-26 Swing Enable/Disable Switch 3-28 Axis) Deadman Switches (Optional) (Dual Axis) 3-26 Outrigger Extend/Retract Switch 3-28...
Page 100: Cup Holder
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Cup Holder Hoist Speed Toggle Switches The adjustable Cup Holder (1, Figure 3-17) is attached to the The Hoist Speed Toggle Switches (5, Figure 3-17) are thumb front of the right armrest. operated three-position center spring return switches located on top of each dual axis controller.
Page 101: Luffing Boom Extension Enable/Disable Switch (Optional)
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Enabling one craning function (hoist, lift, telescope, or swing) functions will cause the engine speed to decrease to using its related Enable/Disable Switch will cause the engine 750 rpm. speed to increase to 1200 rpm. Disabling all craning Seat Lumbar Support Adjustment Lever functions will cause the engine speed to decrease to 750 rpm.
Page 102: Swing Enable/Disable Switch
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Push and hold front of switch to tilt the cab up. Push and hold NOTE: Crane must be in Four-Wheel-Drive to engage the rear of switch to tilt the cab down. Release switch when cab Differential Lock (refer to Drive Axle Selector is tilted to the desired position.
Page 103: Standard Driving Configuration
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES (tandem axles). This Alternate Driving Configuration is Push and hold the left side of the Rear Steer Switch to cause shown in Figure 3-19. the wheels on the rear tandem axles to turn right, causing the crane to turn left as shown in Figure 3-21.
Page 104: Alternate Driving Configuration
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Alternate Driving Configuration B e f o r e d r i v i n g t h e c r a n e i n t h e A l t e r n a t e D r i v i n g Configuration—with the boom centered over the rear tandem axles—push the Steering Reversal Switch (16, Figure 3-9), located in the Right Overhead Control Panel, one time to...
Page 105: Auxiliary Hoist - Swing Controller (Dual Axis)
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Auxiliary Hoist – Swing Controller (Dual Axis) The Auxiliary Hoist – Swing Controller (21, Figure 3-17) is located on the left armrest. The controller operates the auxiliary hoist and swing functions. Push controller forward to lower the auxiliary hoist rope. Pull controller rearward to raise the auxiliary hoist rope.
Page 106: Hoist Rotation Indicators
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Hoist Rotation Indicators The Hoist Rotation Indicator also makes an audible click when it pulses. Hoist Rotation Indicators (27, Figure 3-17) for auxiliary and The frequency of the pulses and clicks increases and main hoists are located at mid-stick, facing the operator on decreases as the hoist speed increases and decreases.
Page 107: Optional Single Axis Controllers
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES OPTIONAL SINGLE AXIS CONTROLLERS The following single axis controllers (Figure 3-25) are available as an option on the GRT9165 crane. 9838-28 Item Description Page Swing Controller 3-34 Auxiliary Hoist Controller 3-34 Boom Lift – Telescope – Luffing 3-34 JibBoom Extension Controller Main Hoist Controller...
Page 108: Swing Controller
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Swing Controller When crane is equipped with an optional luffing boom extension, the luffing boom extension function is also The Swing Controller (1, Figure 3-25) is located on the left operated by the Boom Lift – Telescope – Controller. armrest.
Page 109: Foot Pedal Controls
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES FOOT PEDAL CONTROLS The foot pedal controls (Figure 3-26) include the swing brake pedal, service brake pedal, and throttle pedal. 9838-13 Item Description Page Swing Brake Pedal 3-36 Service Brake Pedal 3-36 Throttle Pedal 3-36 Floor Mat 3-36...
Page 110: Swing Brake Pedal
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Swing Brake Pedal reversed (refer to Steering Reversal Switch, page 3-14). The Swing Brake Pedal (1, Figure 3-26) is located on the left side of the cab floor. Throttle Pedal Push Swing Brake Pedal to slow and stop the swing motion. The Throttle Pedal (3, Figure 3-26) is located on the right side of the floor.
Page 111: Internal Rated Capacity Limiter Light Bar (Optional)
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES INTERNAL RATED CAPACITY LIMITER • Red LEDs -– when red LEDs are on, the load being lifted is greater than 100% of crane RCL programmed LIGHT BAR (OPTIONAL) capacity. The optional Rated Capacity Limiter (RCL) Internal Light Bar (Figure 3-27) is located at the upper left corner of the crane cab.
Page 112: 3-View Camera Display
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL 3-VIEW CAMERA DISPLAY The hoist camera view shows the remaining rope on the hoists. The 3-View Camera Display (Figure 3-28) is located at the The right rear camera view simulates a rear-view mirror and upper right front corner of the cab on cranes equipped with shows the area to the right rear (as viewed from the the 3-View Camera option.
Page 113: Controls And Features At Front Of Cab
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES CONTROLS AND FEATURES AT FRONT OF Controls and features located at the front of the cab (Figure 3-29) include the front windshield/emergency exit, sun visor, grab handles, and foot rests. 9838-18 Item Description Page Front Windshield/Emergency Exit 3-40...
Page 114: Front Windshield/Emergency Exit
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Front Windshield/Emergency Exit Grab Handles The Front Windshield is the Emergency Exit (1, Figure 3-29). Grab Handles (3, Figure 3-29) are located around the entrance to the cab to help with entering and exiting the cab. In an emergency, if the door is blocked or cannot be opened, push out windshield and escape through opening.
Page 115: Controls And Features At Rear Of Cab
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES CONTROLS AND FEATURES AT REAR OF Controls and features located at rear of the cab (Figure 3-30) include the radio, fan, fire extinguisher, user manual holder, fuse and relay panel, and limit bypass switch for non-CE certified cranes.
Page 116: Radio (Optional)
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Radio (Optional) When equipped, the optional AM/FM Radio (1, Figure 3-30) The Cab Circulating Fan (4, Figure 3-30) is located at the is located at the upper left rear corner (as seated in the right rear corner (as seated in the operator seat) of the cab.
Page 117: Fuse And Relay Panel - Cab
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Fuse and Relay Panel – Cab The Fuse and Relay Panel (7, Figure 3-30) is located behind the operator seat in the right side upper compartment (as seated in the operator seat). The cab fuse and relay panel contains the fuses and relays listed in Figure 3-31.
Page 118: Buzzer
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Buzzer During maintenance or troubleshooting work, or to recover the crane, turn switch clockwise to bypass the following The buzzer (8, Figure 3-30) comes on when one or more of limiter systems and their crane function lockouts: the following conditions exist: •...
Page 119: Right Window And Skylight Window
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES RIGHT WINDOW AND SKYLIGHT WINDOW The right window and skylight window (Figure 3-32) can be opened for ventilation. The skylight sun shade can be adjusted to multiple positions to allow varying amounts of light into the cab.
Page 120: Skylight Window Latch (If Equipped)
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Skylight Window Latch (If Equipped) The sun shade is self-retracting, and can be set to screen all sunlight coming into the cab. The sun shade can also be The Skylight Window Latch (1, Figure 3-32) is located at the adjusted to reduce sunlight in the cab by moving it rearward, front of the window.
Page 121: Controls And Features External To The Cab
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES CONTROLS AND FEATURES EXTERNAL TO THE CAB Outrigger Removal Control Box An Outrigger Removal Control Box (Figure 3-33) is located on the left front and right rear sides of the carrier. The front and rear Outrigger Removal Control Boxes include switches for engaging and disengaging the large pins that secure the related outrigger box to the carrier.
Page 122 OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL The Bridging Switch is located inside a key-locked Overriding the RCL with the Bridging Switch should only be single-door enclosure (Figure 3-34) attached to the outside done in an emergency. rear of the operator cab. All crane function lockouts are bypassed until one of the The switch is a two-position momentary rocker switch.
Page 123: External Rcl Light Tower (Optional)
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES External RCL Light Tower (Optional) Strobe Light or Beacon The Rated Capacity Limiter (RCL) External Light Tower The standard Strobe Light or Beacon (1, Figure 3-36) is (1, Figure 3-35) is located on the outside upper right corner located at the right side of the superstructure.
Page 124: 120V/240V Engine Block Heater And Outlet
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL 120V/240V Engine Block Heater and Outlet Emergency Stop Buttons (Optional) The crane is equipped with a 120V engine block heater for The optional Emergency Stop Buttons (1, Figure 3-38) are cold weather operation. located on the left and right sides of the carrier.
Page 125: Battery Disconnect Switch
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Battery Disconnect Switch OFF (0) position for 2 minutes before discon- necting the batteries from the crane. The Battery Disconnect Switch (1, Figure 3-39) is located on the left side of the carrier. The switch is a two-position ON/OFF rotary switch used to disconnect power from the batteries to the crane.
Page 126: Fuse And Relay Box #1 - Carrier
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Fuse and Relay Box #1 – Carrier The Fuse and Relay Box #1 is located on the left side of the carrier in the battery box and includes fuses and the relay listed in Figure 3-40. 9861-1 Item Description...
Page 127: Fuse Box #2 - Carrier
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Fuse Box #2 – Carrier The Fuse Box #2 is located on the left side of the carrier in the battery box and includes fuses listed in Figure 3-41. 9861-2 FIGURE 3-41 Grove 3-53 Published 7-23-2020, Control # 668-02...
Page 128: Cab-Mounted Working Lights
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Cab-Mounted Working Lights Adjustable Cab-Mounted Working Lights (1, Figure 3-42) are located on the front of the cab. The lights are controlled by the Cab-Mounted Lights Switch, page 3-11. 9838-23 FIGURE 3-43 Ladders and Grab Handles Ladders (1, Figure 3-44 to Figure 3-47) and grab handles (2) are located at the left and right sides of the crane as well as at the front and rear of the crane.
Page 129: Auxiliary Ladder (Optional)
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES 9838-22c 9838-22a RIGHT SIDE REAR FIGURE 3-47 FIGURE 3-45 Auxiliary Ladder (Optional) An auxiliary ladder (1, Figure 3-48) is optional crane equipment and can be used to access the front or back of the crane when the outriggers boxes have been removed (refer to Access Ladders, page 5-8).
Page 130: Remote Control Unit
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL REMOTE CONTROL UNIT The Remote Control Unit operates the following crane functions: For operating information regarding the Remote Control • Outrigger Beams Unit, refer to Using the Remote Control Unit, page 4-53. • Outrigger Jacks Overview •...
Page 131: Storage And Charging
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Storage and Charging Keep the spare battery pack in the charger, which is located behind the seat (1, Figure 3-51). The Remote Control Unit is powered by a 3.2 Ah lithium rechargeable battery pack, which provides approximately 10 hours of operation.
Page 132: Controls And Features
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Controls and Features 9864-1 19 Not Shown FIGURE 3-52 3-58 Published 7-23-2020, Control # 668-02...
Page 133: Programming Port
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Item Description Page Item Description Page Programming Port 3-59 Boom Lift Button 3-60 Power Button 3-59 Swing Button 3-60 Color Display 3-59 Option Button 3-60 Left Side Motion Button 3-59 Engine Button 3-60 Right Side Motion Button 3-59 Horn Button...
Page 134: Outrigger Beam Button
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL From this function screen the boom can be raised and lowered. Swing Button The Swing Button (12, Figure 3-52) is a momentary pushbutton switch. Push the button to cause the swing function screen to appear in the Remote Control Unit display. From this function screen the boom and superstructure can be swung left and right.
Page 135: Escape Button
GRT9165 OPERATOR MANUAL OPERATING CONTROLS AND FEATURES Push button to cause the information screen to appear in the Status Indicator Remote Control Unit display. The Status Indicator (18, Figure 3-52) is a bi-colored LED The information screen shows the Remote Control Unit that indicates the status of the Remote Control Unit.
Page 136: Display Components
OPERATING CONTROLS AND FEATURES GRT9165 OPERATOR MANUAL Display Components Example – Swing Functional Screen FIGURE 3-54 Item Component Description Left Motion Command Indicator Depicts the operation that is controlled by the left side motion button Transmission Strength Indicator More bars = greater strength, and vice versa Function Screen Indicator Depicts the function that is being operated (swing in this example) Green = fully charged...
Page 137 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES SECTION 4 OPERATING PROCEDURES SECTION CONTENTS Pre-Starting Checks ......4-4 Hoist .
Page 138 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Telescoping - Theory of Operation....4-28 Information ......4-70 Manual Telescoping .
Page 139 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Display Screen Brightness ....4-157 RCL Early Warning ..... .4-167 Time Set.
Page 140: Pre-Starting Checks
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL PRE-STARTING CHECKS of excessive deformation of the hook opening (including twist). Be sure safety latch is free and aligned. A complete walk-around visual inspection of the crane should always be made with special attention to structural Seats and Mirrors damage, loose equipment, leaks, or other conditions that Adjust seat and mirrors for clear vision and safe driving.
Page 141: Safety Equipment
Conditions, page 6-5. Safety Equipment If in doubt of suitability for a specific fluid or lubricant, check with an authorized Grove distributor or Manitowoc Crane Check all lights, windshield wipers, washers, washer liquid Care. Cranes should have appropriate hydraulic oil, supply, horn, instruments, signaling devices, etc.
Page 142: Coolant Heater
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Coolant Heater Grove recommends the crane be equipped with the following cold weather accessories: A diesel fueled coolant heater circulates warm coolant Down to -29°C (-20°F) Package through engine and crane components when operating during arctic temperatures. The coolant heater should be •...
Page 143: Auxiliary Cab Heater
(Grove part number 90037674). Contact an • If light is solid green, capacitor is charged and ready for authorized Grove distributor or Manitowoc Crane Care for starting. additional assistance. Any other color or flash pattern may indicate an error. Refer...
Page 144: Diesel Fuel
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Diesel Fuel Charging the Batteries Diesel fuel with low temperature characteristics is required to When charging the batteries, do not turn on the battery operate the engine when ambient temperatures get near or charger until the charging leads have been connected to the below 0°C (32°F).
Page 145: Idling The Engine
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES NOTE: An engine block heater and grid heater are To reduce these adverse effects, the crane control system provided to aid in cold-starting. will automatically increase the engine idle speed to approximately 1200 rpm when the following conditions are Turn ignition switch clockwise to position I (RUN).
Page 146: Shutdown Procedure
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL • Active: Active cleaning occurs when there is insufficient As a warning, the High Exhaust System Temperature h e a t i n t h e e x h a u s t s y s t e m t o c o n v e r t a l l t h e (HEST) strobe light (1, Figure 4-1) near the exhaust pipe (2, hydrocarbon being collected in the exhaust system.
Page 147: Crane Warm-Up Procedures
Maintenance and Lubrication, page Repeat Step 2 until the temperature of the transmission 6-1, by contacting your local Grove distributor, or by sump reaches 20°C (68°F). contacting Manitowoc Crane Care directly). Hoist CAUTION Warm-up procedures are recommended at every startup and Crane Damage Hazard! required at ambient temperatures below 4°C (40°F).
Page 148: Axles
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Axles DRIVING THE CRANE Warm-up Procedures for Temperatures Below -35°C Seat Belts (-30°F): Setup crane on outriggers. Engage transmission with four-wheel drive selected and allow crane to run at idle until transmission sump temperature reaches normal operating temperature. NOTE: Warm-up operation...
Page 149: Traveling - Towing/Pulling
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Traveling – Towing/Pulling CAUTION WARNING Machine Damage Hazard! Tipping Hazard! Grove recommends towing or pulling another vehicle with Avoid holes, rocks, extremely soft surfaces, and any other the optional pintle hook (if equipped) (rated at 45T) or by obstacles which might subject crane to undue stresses or attaching at a point no higher than the pintle hook height, possible overturn.
Page 150: Traveling On Slopes
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL • Boom extension must be in stowed position or removed from the crane (if traveling with an erected boom CAUTION extension, follow the requirements under the section Machine Damage Hazard! Traveling with Boom Extension Erected, page 4-16). It is recommended to attach cables/straps to the optional •...
Page 151: Slope Limitations - Side Slope Travel
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES transmission is in 4-wheel drive and the wheels are be taken into consideration. Also, refer to Extended chocked. Traveling, page 4-17 for precautions when driving the crane for long distances. • When traversing a fore/aft slope that is equal to or greater than 25% (14°), use an assist vehicle and shift •...
Page 152: Traveling With Elevated Boom
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Owner/lessee must take appropriate measures to make sure • Position boom over front or rear of crane. all persons operating or working with affected models are in • Engage swing brake and turntable lock pin. compliance with Grove U.S.
Page 153: Extended Traveling
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES • Hook block must be removed from main boom nose. NOTE: standard driving configuration GRT9165 is with the boom centered over the single • Overhaul ball may be reeved over boom extension, front axle. The crane can also be driven with the hanging 0.9 m (3 ft) below sheave.
Page 154: Traveling - Reverse
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL second (II) gear position to continue to increase speed. For additional speed, continue shifting to a higher gear. CAUTION Possible Machine Damage! Do not down-shift to a lower gear if road speed is greater than maximum speed of the lower gear. Traveling —...
Page 155: Rear Wheel Steering
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Rear Wheel Steering Four-Wheel Drive Operation CAUTION Machine Damage Hazard! WARNING Do not tow or pull in 1st gear with Drive Axle Selector Rollover Hazard! Switch in two-wheel drive position. Severe damage to drivetrain will result. Always engage four-wheel drive. Operate rear steer ONLY at slow speeds.
Page 156: General
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL General Engage differential locks by doing the following: NOTE: The crane control system only allows the The purpose of the differential lock is to provide maximum differential lock to be engaged for a maximum of 60 traction and control on poor road or highway surfaces.
Page 157: Using The Outriggers
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES A working crane may settle during lifting operations. Enable the outrigger functions by doing the following: Frequently check the crane for level. When rechecking the Shift transmission to neutral crane for level, the boom must be positioned over the front of the crane, fully lowered to horizontal and fully retracted, and Engage the parking brake the cab must be in its fully lowered position.
Page 158: Setting The Outriggers Using The Auto-Level Feature
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL NOTE: More than one outrigger beam can be extended at a time. To make sure each outrigger is fully extended, repeat step 3 for each outrigger after a DANGER multi-outrigger extension. Tipping Hazard! Extend the outrigger jacks using the Outrigger The mid-extend outrigger beam lock pin must be engaged Extend/Retract Switch and the Operator Display Module before operating on any beam from the mid-extend...
Page 159: Engaging The Outrigger Mid-Extend Lock Pin
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Engaging the Outrigger Mid-Extend Lock Pin Stowing the Outriggers NOTE: It may be necessary to jog the Outrigger Enable the outrigger functions by doing the following: Extend/Retract Switch slightly to get proper pin Shift transmission to neutral engagement.
Page 160: Swinging The Boom And Superstructure
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Mid-Extend Pin in Stowed Position 9230 FIGURE 4-6 9329-1 FIGURE 4-8 Swinging the Boom and Superstructure Item Description Outrigger Pad Assembly Quick Pin with Lanyard DANGER Stowing the Outrigger Mid-Extend Lock Pin Crushing Hazard! NOTE: If lock pin is wedged in outrigger beam hole, it may Death or serious injury could result from being crushed by be necessary to jog outrigger extend/retract switch...
Page 161: Raising And Lowering The Boom
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Dual Axis Controllers Press the Swing Enable/Disable Switch on left armrest to enable the swing function. The Swing Enable Indicator in the Status Bar area (Figure 4-80) of the Operator Display Module (ODM) will come on (green). Push controller on left armrest to the right and hold to swing right (rotates turntable clockwise) or push controller to the left and hold to swing left (rotates...
Page 162: Lowering The Boom
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Lowering the Boom telescoping section has locking positions at 0%, 50% (T3, T4, T5), 55% (T1 and T2), 89% and 100% of extension. Within the boom there is a single-stage hydraulic cylinder. It DANGER can be extended or retracted by enabling the telescoping function and commanding motion using the controller.
Page 163: Extending The Boom
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Extending the Boom and “set down” the boom section. After the boom section has been locked the symbol to unlock cylinder appears. If the operator selects the symbol to unlock the telescoping cylinder it will disengage the boom section DANGER and move to the next boom section.
Page 164: Retracting The Boom
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Telescoping - Theory of Operation Retracting the Boom The following section describes the internal operation of a pinning boom. DANGER The telescoping process requires locking and unlocking Crushing Hazard! processes in the main boom. The main boom can be When retracting the boom, the load will lower unless the telescoped in different ways.
Page 165: Telescoping Process
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES FIGURE 4-9 Each telescopic section is equipped with two section locking Unlocking the telescoping cylinder pins (7) which are extended by spring force. T h e l oc k i n g pi n s ( 5 , F i g u r e 4 -1 0 ) r e t r ac t – t h e The section locking pins (7) are pushed into the cutouts (4) of telescoping cylinder is unlocked.
Page 166 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Moving and locking the telescoping cylinder locking pins (7) for that section are clear. When a section is fully retracted and locked at the 0% position, there is The telescoping cylinder moves into the section to be no liftoff process.
Page 167 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Telescoping, locking and setting down a telescopic The telescopic section is automatically set down. section The telescoping cylinder retracts until the locking pins The telescoping cylinder pushes the telescopic section (7, Figure 4-14) are positioned on the above telescopic to a locking point.
Page 168: Assignment For Display
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Assignment for Display The CCS display shows a sectional view of the main boom in the menus. The following elements are displayed Figure 4-15: FIGURE 4-15 Base section Telescopic section I Telescopic section II Telescopic section III Section locking pin on the telescopic section Cylinder locking pins on the telescoping cylinder Section pin cutouts (holes)
Page 169: Fixed Length And Intermediate Length
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Fixed Length and Intermediate Length If a malfunction results in saved values being deleted, CCS can no longer calculate the current telescoping and may not There are lifting capacity tables for main boom fixed lengths, issue an error message.
Page 170: Switching Off The Telescoping Mechanism
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Telescoping will only start if left arrow for retracting NOTE: The operating order depends on the current initial (1, Figure 4-16) or right arrow for extending (2) is shown in position. For an overview of a telescoping process the indicated location of the operating display screen (either (example), refer to Telescoping Process, page the semi-automation or manual telescoping screen).
Page 171 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Unlocking the Telescoping Cylinder Unlocking the telescoping cylinder is required for the telescoping cylinder to be moved separately (without the telescopic section). The telescoping cylinder and the telescopic section cannot be unlocked simultaneously. Prerequisites Telescoping function enabled – symbol (3, Figure 4-21) green Telescoping cylinder locked –...
Page 172 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL The display (1, Figure 4-25) shows the length, in millimeters, that the telescope cylinder is extended to. Near a locking point, the symbols (3, Figure 4-26) show: 10085-3 FIGURE 4-23 Extending/Retracting the Telescoping Cylinder Prerequisites 10085-3 FIGURE 4-25 •...
Page 173 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Locking the Telescoping Cylinder the symbols (2) are shown. The telescoping cylinder must be locked to a telescopic section so that the telescopic section can be telescoped. Select the symbol (3). Prerequisites Confirm the selection – the telescope cylinder locking pins will extend –...
Page 174 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Unlocking the Telescopic Section Unlocking a telescopic section is required for the telescopic section to be telescoped. The telescoping cylinder and the telescopic section cannot be unlocked simultaneously. Prerequisites Telescoping function enabled – symbol (3, Figure 4-29) green Telescopic section locked –...
Page 175: Telescoping With Semi-Automation
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Telescoping Telescope to the desired fixed length, e. g. telescopic section (1, Figure 4-34) 1 to 100%. If the requirements for telescoping are met, the symbol (2, Figure 4-32) is shown. If the symbol (3) is orange, the telescopic section can be locked.
Page 176: Semi-Automatic Telescope Mode
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Semi-automatic Telescope Mode The operator can just stop the telescoping function with the boom at 0-100-0-0-0. Introduction If the boom is desired to be fully or partially retracted after just reaching 0-100-0-0-0 (and when The Semi-auto Mode is typically the standard method for 100-100-0-0-0 had originally been entered), the telescoping the pinned boom.
Page 177 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES 10085-22 10085-20 FIGURE 4-37 FIGURE 4-36 The arrows (1, Figure 4-37), at some point in the telescoping The example in Figure 4-36 shows the value of 10571 mm process, will blink. The blinking is an indication that an for the extension of the telescoping cylinder within the boom.
Page 178: Semi-Auto Mode Basic Operating Procedures
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL configuration (or “actual tele picture”). This can be understood as what the boom looks like “now” (but as mentioned above the operator must be aware of the physical boom to compare to these values). As the boom is operated this computed boom configuration will change (just as the schematic graphic for the boom system will change on the display).
Page 179 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES section will be locked at this pinning location. If the be locked in the same manner (using the extend telescope controller is not used, then the boom section direction of the telescope controller for at least 1 second can remain at that location and not locked (note that the when the right arrow is blinking).
Page 180: Semi-Auto Mode For Shifting Cylinder Within Fully Retracted Boom
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL • The operator can continue to command the retract existing boom sections are retracted first. When this direction and the second boom section to move will be condition arises, only the left telescoping direction arrow (1) retracted.
Page 181: Semi-Auto Mode Telescoping Function Shut-Down
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Semi-auto Mode Telescoping Function Shut-down If the control system detects a fault that is not momentary and not a warning indication, then the telescoping function will be shut-down. In this case, the error icon (as seen in 9118 Figure 4-45) will appear in the graphical schematic for the FIGURE 4-43...
Page 182: Reset Telescoping Configuration
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL this process is interrupted, perhaps by communication interruption or repairing a component in the control system, then this recorded boom configuration (or “tele picture”) may be lost. The control system will not find components in the expected position.
Page 183: Semi-Auto Mode Vs. Manual Mode
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES OK in the screen. If the control system confirms this the final destination. However, the control system boom configuration, then a check-mark appears below internally still creates such a final boom configuration for the OK (as in Figure 4-50). Otherwise, the question the instance where the operator changes to the mark shown under the OK (as in Figure 4-51) will Semi-auto Mode after using the Manual Mode.
Page 184: Boom Configurator
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL • In the Semi-auto Mode, the unlocking of the telescoping cylinder and boom sections is entirely automated. And when locking is completed in the Semi-auto Mode, the joystick (or other control device) does not affect the position of the telescoping cylinder (the joystick is used to confirm the next command when there is a blinking arrow).
Page 185 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Select Enter. After a few moments, the boom configurations are searched and sorted and then shown in the table similar to Figure 4-55. 10085-31 10085-30 FIGURE 4-55 Highlight the second selection box (for hook load), and select Enter.
Page 186: Lowering And Raising The Main Hoist Rope
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Load = 36.0 (a higher load than above) NOTE: When load is stopped at desired height, the automatic brake will engage and hold the load as Length = 150.0 long as the controller remains in neutral. A new table of available boom configurations can appear Lowering the Main Hoist Rope and a new selection can be made and sent to the Semi-auto...
Page 187: Lowering And Raising The Auxiliary Hoist Rope
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Lowering and Raising the Auxiliary Hoist Dual Axis Controllers Rope Press the Main Hoist Enable/Disable Switch on right armrest to enable the main hoist function. The Main Hoist Enable Indicator in the Status Bar area DANGER (Figure 4-80) of the ODM will come on (green).
Page 188: Raising The Auxiliary Hoist Rope
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL NOTE: When the auxiliary hoist controller is pushed When hook block/overhaul ball gets to the desired forward to lower the rope, the Hoist Rotation height, let controller return to the center (neutral) Indicator (5, Figure 3-25) pulses and the Auxiliary position to stop raising the auxiliary hoist rope.
Page 189: Using The Remote Control Unit
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES USING THE REMOTE CONTROL UNIT Make sure the E-Stop Button on the Remote Control Unit is pulled out. For an overview of the remote control unit’s controls and Set the Remote Control Unit to ON by pressing the features, and storage and charging information, refer to Power Button.
Page 190 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL 11. Press the Engine Button on the Remote Control Unit. • Battery power is too low The Engine Screen appears in the display. 12. Set the Remote Control to OFF by doing the following: The operator must start the engine from the Remote If desired, stop the engine with the Remote Control Control Unit.
Page 191: Operating Remote Control
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Operating Remote Control Superstructure Horn Press and hold the horn button on the remote control unit to sound the horn. The cab horn buttons can also be used to sound the horn. Emergency Stop Pushing in the E-stop button causes the following to occur: •...
Page 192 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL FIGURE 4-61 4-56 Published 7-23-2020, Control # 668-02...
Page 193: Engine Start/Stop/Throttle
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Table 4-1 – Engine Start/Stop/Throttle Function Screen Item Indicator Name Description Engine (start/stop) 1 - Green = engine can be started or stopped Function 2a - Blue = engine cannot be stopped until either enable button is held down Stop Engine 2b - Green = engine can be stopped with left motion button 3a - Blue = engine cannot be started until either enable button is held down...
Page 194 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL FIGURE 4-62 4-58 Published 7-23-2020, Control # 668-02...
Page 195: Outrigger Beams
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Table 4-2 – Outrigger Beams Function Screen Item Indicator Name Description 1a - Both left side beams will be operated 1b - Both right side beams will be operated 1c - Left front beam will be operated Outrigger Beams Function 1d - Left rear beam will be operated...
Page 196 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL FIGURE 4-63 4-60 Published 7-23-2020, Control # 668-02...
Page 197: Outrigger Jacks
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Table 4-3 – Outrigger Jacks Function Screen Item Indicator Name Description 1a - All four jacks will be operated at same time 1b - Both left side jacks will be operated 1c - Both right side jacks will be operated Outrigger Jacks 1d - Left front jack will be operated Function...
Page 198 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL FIGURE 4-64 4-62 Published 7-23-2020, Control # 668-02...
Page 199: Hoist Control (Main And Aux)
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Table 4-4 – Main/Auxiliary Hoist Function Screen Item Indicator Name Description Main Hoist Function 1 - Green = main hoist can be operated 2a - Blue = main hoist cannot be operated until either enable button is held down Reel Out (lower) 2b - Green = hoist rope can be reeled out from main hoist with left motion button 3a - Blue = main hoist cannot be operated until either enable button is held down...
Page 200 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL FIGURE 4-65 4-64 Published 7-23-2020, Control # 668-02...
Page 201: Boom Lift
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Table 4-5 – Boom Lift Function Screen Item Indicator Name Description Boom Lift Function 1 - Green = boom can be operated 2a - White = boom cannot be operated until either enable button is held down Boom Down 2b - Green = boom can be lowered with left motion button 3a - White = boom cannot be operated until either enable button is held down...
Page 202 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL FRONT 0° -90° 90° -179.9° |180° FIGURE 4-66 4-66 Published 7-23-2020, Control # 668-02...
Page 203: Swing And 360° Swing Lock
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Table 4-6 – Swing Function Screen Item Indicator Name Description Swing Function 1 - Green = swing can be operated 2a - Blue = cannot swing left until either enable button is held down Swing Left 2b - Green = can swing left with left motion button 3a - Blue = cannot swing right until either enable button is held down Swing Right...
Page 204 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL 50.0 FIGURE 4-67 4-68 Published 7-23-2020, Control # 668-02...
Page 205: Opt (Options)
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Table 4-7 – Option Function Screen Item Indicator Name Description Luffing Boom Extension Offset Function Rear Boom Extension Stowage Actuator Function Green = function can be operated Front Boom Extension Stowage Actuator Function Counterweight (Ctwt) Function Retract Actuator 5a - White = operation cannot be performed until either enable button is held down...
Page 206: Information
• Remote control unit’s software version (1) Exiting OPT Screen You will need to know the software version when communicating with your Grove dealer or Manitowoc Crane Care. To exit this screen, press the ESC button on the remote •...
Page 207: Navigating The Operator Display Module And Rated Capacity Limiter Display Module
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES NAVIGATING THE OPERATOR DISPLAY MODULE AND RATED CAPACITY LIMITER DISPLAY MODULE For a description the Operator Display Module and Rated Capacity Limiter Display Module (ODM and RDM), refer to Rated Capacity Limiter Display Module and Operator Display Module, page 3-20 The ODM and RDM each have an integral Navigation Control Pad (Figure 4-69) which allows the operator to...
Page 208: Using The Operator Display Module (Odm)
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL USING THE OPERATOR DISPLAY MODULE Menu Screen (ODM) NOTE: Refer to Operator Display Module (ODM), page 3-21 for additional information. The Operator Display Module (ODM) has two primary screens: Main Screen 9902-2 9902-1 FIGURE 4-71 For detailed information on the Main Screen of the ODM, refer to the section titled Main Screen, page 4-73.
Page 209: Main Screen
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Main Screen • Press the Escape Button (3, Figure 4-73) on the Navigation Control Pad at the ODM. The Main Screen (Figure 4-74) appears on the ODM (lower screen) when the key switch is initially set to the ON position. Navigating back to the Main Screen can be accomplished by doing one of the following procedures: •...
Page 210: Alerts Area
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Alerts Area • Blue - Limit/Status • Yellow - Non Critical The Alerts Area of the ODM Main Screen shows caution and warning alerts when a crane system is not operating • Red - Critical normally.
Page 211 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Name Symbol Description Hydraulic Oil Indicates the hydraulic oil temperature input to the crane control system is Temperature Invalid invalid. Alert Indicates the transmission oil temperature is too high. Transmission Oil Temperature Warning When safe to do so, move the crane to a location where it can be parked and Alert secured, then let the transmission cool by running the engine at idle.
Page 212 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Name Symbol Description Constant On – Indicates the cab is not in the fully lowered position. Flashing – Indicates one of the following has occurred: Operator is trying to tilt the cab while the parking brake is not applied, the transmission is not in neutral, or the seat switch is not active (operator is not sitting in the seat).
Page 213 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Name Symbol Description Constant On – Indicates the boom has reached the carrier avoidance area. When the indicator comes on, the warning buzzer will sound. The crane system will lock out the boom down and swing left or right crane functions. Low Boom Angle Alert Flashing –...
Page 214 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Name Symbol Description Indicates either a Travel-over-the-Front or Travel-over-the-Rear rigging code Suspension Not At Ride is active in the RCL, but the suspension is not at the Ride Height Height Alert (approximately 50%). Rear Wheels Not Indicates the rear wheels are not centered.
Page 215 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Name Symbol Description Indicates the hydraulic pressure in the service brake system is below normal operating requirements. When the indicator comes on (red), the warning Low Service Brake buzzer will sound. Pressure Alert Do not drive crane until brake pressure malfunction is corrected. Indicates the driving controls, to include the steering wheel, turn signal lever control, transmission shift lever control, and the rear steer switch, are reversed for driving the crane with the boom over the rear (tandem axles) of...
Page 216: Active Screen Indicator Area
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Active Screen Indicator Area The following indicator can appear in the Active Screen Indicator Area (1, Figure 4-76) of the ODM Main Screen: 9902-1 FIGURE 4-76 Name Symbol Description Indicates the ODM screen is being controlled by the Jog Dial. Active Screen Indicator Refer to Navigating the Operator Display Module and Rated Capacity Limiter Display Module, page 4-71.
Page 217: Crane Information Area
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Crane Information Area The following indicators make up the Crane Information Area (Figure 4-77) of the ODM Main Screen. 9902-1 Item Description Item Description Direction/Gear Indicator Transmission Oil Temperature Indicator Engine Speed Indicator Speedometer (Optional) Engine Coolant Temperature Indicator Battery/Charging Voltage Indicator Diesel Exhaust Fluid (DEF) Level Indicator...
Page 218 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Item Name Symbol Description Indicates if the transmission is in neutral (N), forward (F), or reverse Direction/Gear (R) and what gear is selected [first gear (1), second gear (2), or third Indicator gear (3)]. Engine Speed Indicator Shows engine speed in revolutions per minute (RPM).
Page 219 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Item Name Symbol Description Shows the crane travel speed in the selected unit of measure Speedometer (kph / mph). Shows the battery voltage when the engine is off and the charging voltage when the engine is running. Battery/Charging Voltage Indicator Red Indicator - Indicates the battery voltage is less than 20V or...
Page 220: Crane Status Area
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Crane Status Area The following indicators make up the Crane Status Area (Figure 4-78) of the ODM Main Screen. 9902-1 Item Description Parking Brake Indicator Marker Light/Headlight Indicator Steering Reversed Indicator Economy (ECO) Mode Indicator Suspension Control Indicator Working Range Limiter (WRL) Indicator Two-Wheel Drive/Four-Wheel Drive Indicator...
Page 221 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Item Name Symbol Description Parking Brake Indicator Indicates the parking brake is not applied. Parking Brake Applied Indicates the parking brake is applied (refer to Parking Brake Switch, Indicator (Red) page 3-7). Marker Light/Headlight Indicates the marker lights and headlights are off. Off Indicator Marker Light/Headlight Indicates that either the marker lights or headlights are on (refer to...
Page 222 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Item Name Symbol Description WRL Indicator Indicates all working range limiters are off. Indicates one or more working range limiters are defined and WRL Indicator (Green) enabled. WRL Bypassed Indicates a WRL lock out function is bypassed by a Limit Bypass Indicator (Amber - Switch.
Page 223 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Item Name Symbol Description Indicates that the minimum boom angle limit, the maximum boom WRL Radius Enabled angle limit, or both the minimum and maximum boom angle limits Indicator (Green) are defined. Indicates the boom radius is within 3 m (10 ft) of a radius limit setpoint.
Page 224 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Item Name Symbol Description WRL Virtual Walls Indicates that one or more virtual walls are defined. Enable Indicator Indicates the boom tip is within 6 m (20 ft) of a virtual wall that has been set. WRL Virtual Walls The warning buzzer slowly beeps when the boom tip is within 6 m Warning Indicator...
Page 225: Frequently Used Quick Select Menu Area
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Frequently Used Quick Select Menu Area During the operation of the crane, the function icons that appear in this area will change as their usage changes. T h e F r e q u e n t l y U s e d Q u i c k S e l e c t M e n u A r e a Use the Navigation Control Pad or Jog Dial to select one of (1, Figure 4-79) of the ODM Main Screen shows the six most the function icons in this area.
Page 226: Status Bar
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Status Bar Each crane function indicator can have the following status: • Blue Indicator – Indicates the crane function is disabled. The indicators in the Status Bar (Figure 4-80) represent the crane functions that are operated by the controllers on the •...
Page 227 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Additionally, the main and auxiliary hoist indicators can have the following status: Name Symbol Description Main Hoist Raise Indicates the main hoist rope is being reeled in. Indicator (Green) Main Hoist Lower Indicates the main hoist rope is being let out. Indicator (Green) Main Hoist High Speed Indicates the main hoist function and the high speed function are enabled.
Page 228: Permanent Quick Select Menu Area
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Permanent Quick Select Menu Area Use the Navigation Control Pad or Jog Dial to select one of the function icons. The Permanent Quick Select Menu Area (Figure 4-81) of the These six function icons can also be found in the Menu ODM Main Screen shows six function icons that are Screen of the ODM.
Page 229: Menu Screen
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Menu Screen Boom Angle Limitation (13) Radius Limitation (14) The Menu Screen (Figure 4-83) of the ODM is accessed by doing one of the following: Swing Angle Limitation (15) • Press the Screen Toggle Button (1, Figure 4-82) at the Virtual Walls (16) Jog Dial to select the ODM screen control, then press •...
Page 230 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL 9902-2 9902-3 FIGURE 4-83 4-94 Published 7-23-2020, Control # 668-02...
Page 231 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Item Description Page Item Description Page Telescope Recovery Mode Icon - Tele-automation Menu Group Icon 4-96 4-46 Resetting Telescope Configuration Semi-automatic Telescope Mode Icon 4-96 Faults Menu Group Icon 4-144 Boom Configurator Mode Icon 4-98 Crane Faults Icon 4-144 Crane Function Menu Group Icon...
Page 232: Tele-Automation Menu Group
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Tele-automation Menu Group The image shown in Figure 4-86 shows the status of the section and cylinder pins. Green (1) indicates that the pin is The Tele-automation Menu Group (1, Figure 4-84) includes locked, Yellow shows that it is in an intermediate position and the following boom telescoping function icons: Red (2) is unlocked.
Page 233 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Main Boom Length Display Current telescope Status Display Extended length of the telescopic sections in percentage Current extended length of the main Display: boom (1, Figure 4-88) Display of telescopic sections 1 to 5 1 - 5 Unit of Displayed depending on setting, m (Figure 4-90)
Page 234: Boom Configurator Mode
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Tele-automation Direction Display Start telescoping with Retract (Figure 4-92) Start telescoping with Extend 8854-169 FIGURE 4-93 Boom Configurator Mode NOTE: Refer to Boom Configurator, page 4-48 for more information on how the Boom Configurator screen 8854-163a is used in the telescoping operation.
Page 235 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES 10085-36 Item Description Item Description Table of possible boom configurations (“tele Lift plan radius entry box pictures”) that meet the lift plan criteria. For the row in the table that is highlighted, this is Lift plan hook load entry box the boom configuration (“tele picture”).
Page 236: Crane Function Menu Group
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Crane Function Menu Group The Outrigger Extend/Retract function screen (Figure 4-97) allows the operator to set the outriggers and level the crane The Crane Function Menu Group includes the following using either a manual or semi-automatic mode. The function icons: outriggers are also retracted and stowed from this function screen.
Page 237 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES 9902-4 FIGURE 4-97 Item Description Item Description Left Front Beam/Jack Inclination Indicator Right Front Beam/Jack Menu Screen Icon Right Rear Beam/Jack O/R Beams Icon Left Rear Beam/Jack O/R Jacks Icon Percentage Outrigger Beam is Extended O/R Jacks x4 Icon Steering Wheel (to indicate front of crane) Auto-level Icon...
Page 238 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Extending/Retracting the Outriggers Beams appear to indicate whether the beam is extending or retracting. In the following example (Figure 4-99), the top To extend or retract the O/R beams, perform the following image shows the Left-Front O/R beam is extending and the procedure: bottom image shows the Left-Front O/R beam is retracting.
Page 239 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Extending/Retracting Individual Outrigger Jacks appears to indicate whether the jack is extending or retracting. In the following example (Figure 4-101), the top To extend or retract an individual O/R jack, perform the image shows the Left-Front O/R jack is extending and the following procedure: bottom image shows the Left-Front O/R jack is retracting.
Page 240 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Extending/Retracting the Outrigger Jacks - x4 When extending or retracting all four outrigger jacks at the same time, the four O/R jack images turn orange to indicate To extend or retract all four O/R jacks at the same time, that they are active.
Page 241 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Leveling the Crane Using Auto-level To begin the auto-level function, position the Outrigger Extend/Retract Switch (17, Figure 3-17) on the left To level the crane using the auto-level function, perform the armrest to the extend or retract position, then press and following procedure: hold the button (1, Figure 4-105) at the Jog Dial or Navigation Control Pad that corresponds to the...
Page 242: Counterweight Removal/Installation
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Counterweight Removal/Installation The function screen (Figure 4-108) shows the current swing angle (1), the Lock and Unlock Icons for operating the lock Select the Counterweight Removal/Installation icon f u n c t i o n , a n d t h e S w i n g L o c k Sta t u s I n d i c a t o r ( 4 ) (1, Figure 4-106) under the Crane Function Group to show (locked/unlocked).
Page 243: Boom Extension Deployment/Stowage
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Using the Jog Dial or the Arrow Buttons on the Navigation Control Pad, select Lock icon (2, Figure 4-108). Press the Jog Dial or the OK Button to start the locking process. When the lock is engaged, the Locked Status Indicator (4, Figure 4-109) will appear.
Page 244: Boom Removal/Installation
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL With focus on the Lower Suspension icon, press and As previously indicated, the suspension is at the desired hold the Jog Dial or the OK button. travel height when the Suspension Ride Height Status Indicator (7, Figure 4-112) appears green. Depending on the The left and right side suspension will begin to lower.
Page 245 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES T h e B o o m R e m o v a l / I n s t a l l a t i o n f u n c t i o n s c r e e n To enable the Pin Pull system, use the Jog Dial or Arrow (Figure 4-114) is used to enable the hydraulic system that Buttons at the Navigation Control Pad to select the On icon...
Page 246: Working Range Limiter Menu Group
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Working Range Limiter Menu Group Introduction The Working Range Limiter (WRL) is a feature of the Crane Control System, located on the ODM, that allows the FIGURE 4-115 9478 operator to define boundaries or limits for crane operation. With obstacles and limits accurately defined, the WRL will WRL Menu Group aid the operator in identifying when the boom and/or load is...
Page 247 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES also done with the screen and buttons on the ODM, as well the controller may be reduced or suspended depending as possibly operating the boom to define particular locations. upon the weight of the load and the swing speed. With the limitation enabled and defined, the control system can then provide the needed feedback and warnings based upon the defined limitations.
Page 248: Accessing A Wrl Limitation Screen
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Table 4-8 – WRL Alarm Characteristics LIMITATION POSITION ALARM INDICATOR Swing Angle Limitation 10 deg before limit Slow beeping Amber 5 deg before limit Fast beeping At limit Solid sound Boom Angle Limitation 10 deg before limit Slow beeping Amber 5 deg before limit...
Page 249 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Table 4-9 – WRL Limitation Screen Symbols Symbol Description Symbol represents the Working Range Limitation (WRL) Menu Group. Symbol represents the Swing Angle Limitation. Symbol represents the Boom Angle Limitation. Symbol represents the Boom Height Limitation. Symbol represents the Working Radius Limitation.
Page 250 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Symbol Description Enable/Disable Switch (ON/OFF) Symbol - The Enable/Disable (ON/OFF) Switch Symbol with the orange box indicates the Icon is active and can change. The box in orange next to the “I” would indicate enabled. The orange box next to the “O” indicates disabled. This symbol is used for all of the WRL Limitation Screens.
Page 251 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Symbol Description Working Range Limiter (WRL) Boom Angle Indicator - Stop. Working Range Limiter (WRL) Boom Height Indicator - Active. Working Range Limiter (WRL) Boom Height Indicator - Enabled. Working Range Limiter (WRL) Boom Height Indicator - Stop. Working Range Limiter (WRL) Radius Icon - Active.
Page 252 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Symbol Description Working Range Limiter (WRL) Wall Icon - Stop. This is the inner or Minimum Radius Limitation Indicator. This is the outer or Maximum Radius Limitation Indicator. Virtual Wall Number - this is used to indicate the virtual wall that is being defined or altered (there can be up to 5 virtual walls).
Page 253: Boom Height Limitation
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Boom Height Limitation (5, Figure 4-70) changes the Icon highlighted on the screen. As the arrow keys are pressed, the highlight will move If the Boom Height Limitation is selected from the menu of between the Icons, with the color orange typically meaning WRL Limitations, then the Boom Height Limitation Screen t ha t th e ob j e c t i s s el e c t ed a nd c a n b e a ff ec t e d b y will be shown (4, Figure 4-115).
Page 254 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Move the Boom tip to the desired position. This position move to the Enable/Disable Switch (1, Figure 4-119). will indicate the boom height current value (2 and 4) NOTE: Switch (1, Figure 4-116) positions. Enable/Disable Switch and is a toggle switch. Click OK (5, Figure 4-69), or the Jog Dial (5, Figure 4-70) to Enable Limitation...
Page 255: Boom Angle Limitation
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Boom Angle Limitation If the Boom Angle Limitation Menu is selected from the Main Menu of WRL Limitations (3, Figure 4-115), then the Boom Angle Limitation Screen will be shown (Figure 4-117). Boom Angle Limitation Screen 9841-10 FIGURE 4-117 Example Only - Display Values May Vary...
Page 256 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Using the Left Arrow and Right Arrow Function keys on the Enable Limitation using Dial Navigation Control Pad (4, Figure 4-69) or the Jog Dial (5, Figure 4-70), or the Arrow Keys (4, Figure 4-69) to (5, Figure 4-70) changes the Icon highlighted on the screen.
Page 257 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES The lower boom angle is now at the limitation, so alarms Set the RDM screen parameters first. Refer to Using the will sound. The boom can now be moved away from the Rated Capacity Limiter Display Module (RDM), page current boom angle to cease the alarm.
Page 258: Radius Limitation
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Radius Limitation If the Radius Limitation is selected from the Menu of WRL Limitations, then the Radius Limitation Screen will be shown (5, Figure 4-115). Working Radius Limitation Screen 8882-9c Example Only - Display Values May Vary FIGURE 4-118 Using the Left Arrow and Right Arrow function on the display WRL - Working Radius Limit Menu...
Page 259 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Setting the Inner/Outer Working Radius Limitation by Set the RDM screen parameters first. Refer to Using the Rated Capacity Limiter Display Module (RDM), page Crane Position 4-159. To define and enable the Inner Radius Limitation using the Using the Jog Dial (5, Figure 4-70), go to the ODM Main crane current hook radius as the limitation, the following Menu Screen.
Page 260: Swing Angle Limitation
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Swing Angle Limitation highlighting. Table 4-9 lists all of the symbols for the Limitation Menus that are available on the WRL Limitation If the Swing Angle Limitation is selected from the menu of Screens. WRL Limitations, then the Swing Angle Limitation Screen will Setting the Swing Angle Limitation be shown (6, Figure 4-119).
Page 261 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES The Swing Angle Limitation Menu Repeat Steps 4 thru 6 to set the Limitation B (4, Figure 4-119) Swing (Right) Direction value. The Swing Angle Limitation Menu allows the operator to set NOTE: The boom is now at the limitation so an alarm will the limits for the boom to operate within.
Page 262 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Swing Angle Limitation Disable Procedure Swing Angle Limitation with Lock-Out Function Enabled To disable an active Swing Angle Limitation, the following steps are to be used: For cranes that are equipped with the WRL Lock-Out Function, when the swing angle is within 10°...
Page 263: Virtual Walls Limitation
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Virtual Walls Limitation If the Virtual Wall Limitation is selected from the menu of WRL Limitations, then the Virtual Wall Limitation Screen will be shown (Figure 4-120). Using the Left Arrow and Right Arrow (4, Figure 4-69) Function Keys on the Display or the Jog Dial (5, Figure 4-70) changes the object highlighted on the screen.
Page 264 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL The Virtual Walls Limitation Menu allows the operator to should now be shown on the screen with a label of '1a' define up to five walls or barriers in which the boom is not as indicated in the yellow box in the sample in expected to operate.
Page 265 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Virtual Walls Limitation Screen with 2 Virtual Walls already active 8797-37 FIGURE 4-121 EXAMPLE ONLY- Display Values May Vary Defining Subsequent Virtual Walls The location of the point should now be shown on the screen with a label that shows the wall number and the To define and enable further Virtual Walls (such as Virtual letter 'a' as shown in the yellow highlight in the sample Walls 2 through 5), the following steps can be used:...
Page 266 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL that the boom is now at the wall limitation, so Use the Left Arrow and/or Right Arrow (4, Figure 4-69) alarms will sound. The boom can now be moved keys or the Jog Dial (5, Figure 4-70) to highlight the away from the wall to cease the alarm.
Page 267: Emergency Program Menu Group
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Emergency Program Menu Group Telescoping Cylinder Locked/Released The Emergency Program Menu Group (1, Figure 4-122) Display Locking pins intermediate position Yellow: includes the following boom telescoping function icons: Figure 4-124 Green: Telescoping cylinder locked • Manual Mode (2) Red: Telescoping cylinder unlocked...
Page 268 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Lock/release Telescopic Section Indication Telescoping Cylinder Length Display Display Locking pins intermediate position Current extended length of the Yellow: Display: Figure 4-126 telescoping cylinder (1, Figure 4-128) Green: Telescopic section locked Unit of Displayed in mm (millimeters) measurement: Red: Telescopic section unlocked...
Page 269: Emergency Telescope Mode
The emergency program is not intended for crane operation FIGURE 4-132 and is therefore restricted to approximately 1000 seconds (or • If Manitowoc Crane Care or Local Distributor has 16 minutes). After that allotted time, the password must be provided a passcode for the extended emergency entered again.
Page 270 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL The telescoping mechanism can be operated with the emergency program within this time. If the time is not sufficient then you must restart the emergency program. Access Telescoping Emergency Program Menu Enter a password to open the telescoping emergency program menu.
Page 271 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES 10085-35 FIGURE 4-134 Item Description Refer to Enter the password HELP to access the Telescoping emergency program with basic controls. To enter the password, highlight a letter, select Enter to alter the letter, dial the new letter, and select Enter again.
Page 272 -1100 mm, then there is an error on the precision length sensor length indicator of the Crane CAUTION Control System. Contact Manitowoc Crane Care or your Machine damage hazard! Local Distributor to determine if you are permitted to start the telescoping process.
Page 273 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES extend slightly (moving the right joystick to the right, if using the actuator has moved to attempt this), an unlock symbol the dual axis controller arrangement). If S2116N is ON in this will appear in this location. near connection condition, then the cylinder needs to retract Item 3 is the indicator for a command to attempt to retract the slightly (moving the previously mentioned joystick to the left).
Page 274 Manitowoc Crane Care or your Local Distributor to cylinder to the configuration where the tele cylinder determine if you are permitted to start the telescoping pinning head can be serviced from the access hole process.
Page 275 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Checks before Telescoping representation of the tele cylinder - refer to Item 1 in Figure 4-136). Before telescoping, the following conditions are expected to The telescoping boom section is unlocked (the unlock be met (but depending on what components may have failed symbol is shown near the graphical representation of the the conditions may not be met): section pins - refer to Item 2 in Figure 4-136).
Page 276 You can select and confirm the symbol for unlocking the in the main boom. telescopic cylinder. If this does not start the unlocking procedure, contact your local distributor or Manitowoc • Make sure section pins are retracted (unlocked), then Crane Care.
Page 277 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Table 4-1 Locking point distances for telescopic boom sections T1 (mm) T2 (mm) T3 (mm) T4 (mm) T5 (mm) 1033 55%50% 5363 5664 5481 5714 5959 8660 8974 9312 9525 9778 100% 9727 10045 10393 10600 10855 Table 4-2 Locking point distances for telescoping cylinder...
Page 278: Tables For Approaching The Locking Points
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Extending and locking the telescoping cylinder cut out on the tele section locking pins (refer to Locking points for the telescopic sections, page 4-142). You can Under no circumstances should you select and press the now unlock the tele section from its outer section, then lock symbol (1, Figure 4-139) while the tele cylinder is in operate the telescopic cylinder.
Page 279: Telescoping Cylinder Boom Nose Switch
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Telescoping cylinder boom nose switch In this triggered condition, the telescoping cylinder is no longer expected to be able to extend. If the extended A whisker-style trigger switch is installed at the boom to emergency telescoping mode is being used, then it is detect the tele cylinder barrel being too close to the boom possible to still extend the cylinder (such as when the switch nose.
Page 280: Faults Menu Group
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Faults Menu Group The Fault Menu Group includes the following function icons: • Crane Faults (page 4-144) • Engine Faults (page 4-145) Crane Faults Select the Crane Faults icon (1, Figure 4-145) under the Faults Menu Group to view active crane fault codes. 9902-20 FIGURE 4-146 Crane fault codes with an “X”...
Page 281: Engine Faults
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Engine Faults Select the Engine Faults icon (1, Figure 4-148) under the Faults Menu Group to view active engine fault codes. 9902-34 FIGURE 4-149 If several fault codes are active, use the Jog Dial or Arrow Buttons on the Navigation Control Pad to select the arrow at the top or bottom of the screen to scroll through the codes 9902-3...
Page 282: Information Menu Group
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Information Menu Group Operating Hours Select the Operating Hours icon (1, Figure 4-150) under the The Information Menu Group includes the following function Information Menu Group to show the Operating Hours icons: function screen. • Operating Hours (page 4-146) •...
Page 283 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES 9902-21 Item Description Item Description Swing Operating Hours Engine Operating Hours Boom Telescope Operating Hours Transmission Operating Hours Boom Lift Operating Hours Boom Pinning Count Main Hoist Operating Hours Reset All Icon Auxiliary Operating Hours FIGURE 4-151 The top number for each crane function shows the total The Boom Pinning Count (8, Figure 4-151) shows how many...
Page 284: Software Versions
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Software Versions Legal Notice Select the Software Versions icon (1, Figure 4-153) under Select the Legal Notice icon (1, Figure 4-154) under the the Information Menu Group to view the Software Versions Information Menu Group to view the Legal Notice screen. function screen.
Page 285: User Settings Menu Group
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES User Settings Menu Group Controller Curve Select the Controller Curve icon (1, Figure 4-156) under the The User Settings Menu Group includes the following User Settings Menu Group to show the Controller Sensitivity function icons: function screen.
Page 286 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL 9902-24 Item Description Item Description Swing Curve Auxiliary Hoist Curve Boom Lift Curve Reset All Icon Main Hoist Curve FIGURE 4-157 4-150 Published 7-23-2020, Control # 668-02...
Page 287 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Five different sensitivity curves are available to select from Sensitivity curve 1 (default) is the most sensitive and (curves 1 through 5). Sensitivity curve 1 is the default curve sensitivity curve 5 is the least sensitive (Figure 4-160). and causes the function speed to increase or decrease equally with an equal amount of movement of the controller (Figure 4-158).
Page 288: Controller Speed
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Controller Speed The Controller Speed function screen (Figure 4-162) allows the operator to adjust the crane function speeds relative to Select the Controller Speed icon (1, Figure 4-161) under the the positions of the controllers. Adjustment is made as a User Settings Menu Group to show the Controller Speed percentage of full rated speed.
Page 289: Eco Mode
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES A setting of 100% results in the crane function moving at full The Economy (ECO) Mode function offers the operator a rated speed relative to the position of the controller. A setting convenient way to reduce noise and fuel consumption during of 75% results in the crane function moving at 75% of full craning operation.
Page 290 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL The following terms are related to the ECO Mode function: Working Engine Speed using Increment/Decrement Switch. Term Definition Engine speed will automatically increase from idle to the Working Engine Speed when a craning ECO Mode is disabled and will ECO Mode OFF function is operated (controller is moved out of not control engine speed.
Page 291: Exhaust System Cleaning (If Equipped)
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Exhaust System Cleaning (If Equipped) Select the Exhaust System Cleaning icon (1, Figure 4-166) WARNING under the User Settings Menu Group to show the Exhaust System Cleaning function screen. Burn/Fire Hazard! During the cleaning process, the exhaust and tailpipe become very hot.
Page 292: Service Menu
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL (2, Figure 4-167) will interrupt the manual cleaning process. Make sure the crane and surrounding area are monitored during manual cleaning. If any unsafe condition occurs, stop engine immediately. Engine will return to normal idle speed when the manual cleaning process is complete.
Page 293: Display Settings Menu Group
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Display Settings Menu Group Display Screen Brightness Select the Display Screen Brightness icon (1, Figure 4-173) The Display Settings Menu Group includes the following under the Display Settings Menu Group to show the Display function icons: Screen Brightness function screen.
Page 294: Time Set
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Time Set Coordinated Universal Time (UTC) is used as the basis for setting the time. The usage of UTC is based upon a twenty Select the Set Time icon (1, Figure 4-175) under the Display four hour clock and the 0 degrees longitude meridian, Settings Menu Group to show the Time Set function screen.
Page 295: Using The Rated Capacity Limiter Display Module (Rdm)
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES USING THE RATED CAPACITY LIMITER • Either enter the individual components (1, Figure 4-178) to (8) one after the other. DISPLAY MODULE (RDM) • Or enter the RCL code (9) and the reeving (8). NOTE: Refer to Rated Capacity Limiter Display Module (RDM), page 3-21 for additional information.
Page 296 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Direction arrows appear on the display. Input mode is switched on. Selecting Values With the input mode switched on, you can select values that are permissible according to the Lifting Capacity Table. The selection process is described using reeving as an example.
Page 297 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Enter the other components of the current rigging mode in the same way. Counterweight • Select and confirm the symbol (1, Figure 4-184). 9905-3 9905-4 8849-32a FIGURE 4-183 • Switching over the input mode: Select and confirm a symbol (1) for the next component –...
Page 298 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Boom System • Select and confirm the symbol (1, Figure 4-185). 9905-6 9905-5 FIGURE 4-185 • Use symbol (1, Figure 4-185) to select the rigged boom system. 8849-36a FIGURE 4-186 Main boom Main boom with lattice extension The outrigger span is monitored when outrigger monitoring is Angle of the manual lattice extension installed.
Page 299: Entering The Rcl Code
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Swing Range • Select and confirm the symbol (1, Figure 4-188). • Use the buttons (2) or (3) to select the required swing range, e.g. 360°. • Confirm the selection. 9905-6 8849-40a 9905-6 FIGURE 4-189 The other displays will show the corresponding rigging mode.
Page 300: Checks Before Operating The Crane
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL • Position the slider bar (3, Figure 4-190) over the top of Entering the Telescoping Mode Number the hoist that is to be used. Example screenshot in After the RCL has been initialized, and the rigging mode Figure 4-190 shows the Auxiliary Hoist is selected.
Page 301 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES • Check Figure 4-193: Lattice extension angle where necessary Boom length Boom tip/boom extension tip height Rigged counterweight Hoist that is switched on Number of reeved hoist rope lines Rigged outrigger span 8849-50 FIGURE 4-195 Example of how to Switch over the Hoists The load is planned to be raised with the main hoist, for example.
Page 302: Displays During Crane Operation
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Displays During Crane Operation The following information is constantly displayed in addition to the displays of the rigging mode: Current Overall Height Overall height is the approximate vertical distance between the lower edge of the outrigger pad and the highest point of the main boom or lattice extension.
Page 303: Rcl Early Warning
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES A full turn from this working position is divided into two Maximum Load semi-circles (Figure 4-201). The display (Figure 4-203) shows the maximum load that Angles in the left semi-circle are displayed as negative can be lifted in the current rigging mode with the current values (0°...
Page 304: Rcl Shutdown
OPERATING PROCEDURES GRT9165 OPERATOR MANUAL 1.75 9082-2a 9905-10 8849-67a FIGURE 4-205 NOTE: If the capacity continues to increase, the RCL will reach an overload state and a RCL shutdown will occur. 8849-68a FIGURE 4-206 RCL Shutdown Canceling a Shutdown There are different types of RCL shutdowns: •...
Page 305: Limit Bypass Alert Indicators
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Momentary Limit Bypass Switch (Non-CE Certified Cranes), page 3-13 Limit Bypass Set-Up Switch (CE Certified Cranes), page 3-13 A Limit Bypass Switch is also located in the cab behind the operator’s seat on non-CE certified cranes and on the outside rear of the cab on CE certified cranes: Maintained Limit Bypass Switch (Non-CE Certified 8849-69...
Page 306 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL 9905-11 FIGURE 4-208 4-170 Published 7-23-2020, Control # 668-02...
Page 307 GRT9165 OPERATOR MANUAL OPERATING PROCEDURES Item Description Graphic Explanation RCL Bypass Active Indicator (Red - Indicates the RCL system is bypassed Constant On) Indicates that limiter systems have been bypassed by way of the Limit Bypass Switch located on the right overhead control panel. Bypass 1 Pressed Refer to Momentary Limit Bypass Switch (Non-CE Certified Cranes), Indicator (Constant On)
Page 308 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL Item Description Graphic Explanation Radius Too Short Indicates the radius is smaller than the minimum radius in the Indicator selected load chart. Load Too Small Indicates the load is smaller than the minimum load in the selected Indicator load chart Boom - No Load Chart...
Page 309: Preload Check
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES PRELOAD CHECK With a load applied, fully retract the boom while keeping the hook block/overhaul ball at near ground level. After crane has been readied for service, an operational Once boom is fully retracted, raise block/ball up to boom check of all crane functions (with no load applied) should be tip.
Page 310 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL AXIS OF ROTATION BOOM ANGLE HORIZONTAL 4605 OPERATING RADIUS TERMS TO KNOW FIGURE 4-209 A lifting diagram is included for over-side, over-rear, and boom must be extended to 18.9 m (62 ft) to reach a height of over-front lifting areas.
Page 311: Stowing And Parking
GRT9165 OPERATOR MANUAL OPERATING PROCEDURES STOWING AND PARKING DANGER Tipping Hazard! Never park crane near holes, on rocky surfaces, or on soft spots. This may cause crane to overturn, resulting in injury or death to personnel. When parking crane, do the following: Remove load from hook.
Page 312 OPERATING PROCEDURES GRT9165 OPERATOR MANUAL THIS PAGE BLANK 4-176 Published 7-23-2020, Control # 668-02...
Page 313: Section 5
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION SECTION 5 SET-UP AND INSTALLATION SECTION CONTENTS Setup of Crane Before and After Transporting . . 5-2 Boom Extension ......5-45 Hoist Camera .
Page 314: Setup Of Crane Before And After Transporting
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL 9909 Item Description Page Hoist Camera page 5-3 Hoist Platform page 5-4 Beacon Lights (Optional) page 5-5 Cab Mirrors page 5-6 RCL Light Tower (Optional) page 5-7 Access Ladders page 5-8 Auxiliary Ladder (Right Side) page 5-8 Outrigger Floats page 5-10...
Page 315: Hoist Camera
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Hoist Camera Lower the rear and side hoist platform railings. For more information, see Hoist Platform, page 5-4. The hoist camera (1, Figure 5-2) is located at the rear of the superstructure. The camera should be raised for operation Raising the Hoist Camera for Operation and lowered for transport.
Page 316: Hoist Platform
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Hoist Platform The hoist platform is located at the rear of the superstructure near the main and auxiliary hoists. Raise the hoist platform railings (1 and 2, Figure 5-3) when maintaining the hoists. The platform railings must be lowered prior to transport. Lowering the Hoist Platform Railings for Transport Lower the hoist camera.
Page 317: Beacon Lights (Optional)
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Beacon Lights (Optional) Lowering the Beacon Light for Transport The optional beacon lights (1, Figure 5-4) can be installed as Loosen the wing nut (2). Lower the beacon light (1). part of the optional Auxiliary Lighting and Convenience Tighten the wing nut (2) to secure the beacon light (1) in Package.
Page 318: Cab Mirrors
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Cab Mirrors behind the left side of the cab. The cab mirrors must be retracted for stowed and moved to working position for Figure 5-5 shows the working and transport positions for the operation. top (1) and side (2) cab mirrors.
Page 319: Rcl Light Tower (Optional)
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION RCL Light Tower (Optional) Install the pin (3) in the mounting bracket (4) and tower post. Secure the pin with the retaining clip (2). The RCL Light Tower (1, Figure 5-6) is an optional feature located on the front right of the crane cab.
Page 320: Access Ladders
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Access Ladders Install pins (2). Install retaining clips (3) to secure the pins. The access ladders (1, Figure 5-7) are located on the front and rear outrigger boxes. The access ladders must be raised Lowering the Access Ladder for transport and must be lowered during operation.
Page 321 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Possible Possible installation installation location when location when Carrier, Outrigger Boxes Removed outrigger boxes outrigger boxes Note: Some components not shown for clarity. removed. removed. 9945 Rear Front 9946 Transport Position Front Working Position Rear Working Position 9948 9947...
Page 322: Stowing The Auxiliary Ladder For Transport
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Stowing the Auxiliary Ladder for Transport NOTE: The auxiliary ladder weighs approximately 11.5 kg (25.0 lb). Remove the auxiliary ladder (1, Figure 5-8) from the installed position. Slide the auxiliary ladder (1) in to the stowage bracket (2).
Page 323: Stowing An Outrigger Float For Transport
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Stowing an Outrigger Float for Transport Boom Lift Cylinder NOTE: An outrigger float weighs approximately 30 kg If the boom is removed for transport, properly secure the lift (65.0 lbs). cylinder. For information about removing the boom, see the Service Manual.
Page 324: Counterweight Removal And Installation
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL installing the counterweight with the GRT9165 boom. For more information, see Enter Rigging Code, page 4-159. General Warnings 8627 DANGER Read and understand the following when removing and installing the counterweight to avoid serious injury or death.
Page 325 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Lifting Points Lifting Points 9923 9922 RH Counterweight Section LH Counterweight Section 3483 kg (7678 lb) 3483 kg (7678 lb) Lifting Points 9924 Counterweight Fully Assembled 25764 kg (56800 lb) Lifting Points Lifting Points 9921 Counterweight Base Section 18785 kg (41414 lb)
Page 326: Assembling The Counterweight For Operation
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Assembling the Counterweight for To secure the LH counterweight section (7) on the base section (2), extend the counterweight section locking Operation pins (4) in to the mounting posts (3) in two places as Use this procedure to assemble the 25764 kg (56800 lb) described in step 3.
Page 327 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 9920 4 Places Pin Extended (Locked) Position Shown 9922 9923 9921 FIGURE 5-13 Grove 5-15 Published 7-23-2020, Control # 668-02...
Page 328: Installing The Counterweight On The Carrier Platform
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Installing the Counterweight on the Carrier see Assembling the Counterweight for Operation, page 5-14. Platform Fully extend the outriggers. For more information, see Use this procedure to install the assembled counterweight Using the Outriggers, page 4-21. on the platform on the carrier.
Page 329: Removing The Counterweight From The Carrier Platform
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION counterweight guides (2) located on the front of the counterweight with the counterweight stops (3) on the CAUTION carrier platform. Make sure the counterweight (1) is flush against the counterweight stops (3). Locking Pin Damage! Install the counterweight on the superstructure.
Page 330 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL 9919 Carrier (REF) 9917 9918 Carrier (REF) 9916 FIGURE 5-15 5-18 Published 7-23-2020, Control # 668-02...
Page 331: Installing And Removing The Counterweight On/From The Superstructure
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Installing and Removing the Counterweight Use the information in this section to remove and install the counterweight from/on the superstructure using automatic or on/from the Superstructure manual mode. For more information about controllers and switches, see Section 3 - Operating Controls and Features.
Page 332 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Table 5-1 ODM Counterweight Overview (Continued) Item Name Symbol Description Green indicates the counterweight cylinders can be raised or lowered. Yellow indicates the counterweight cylinders are outside Counterweight Cylinder of the range for raising or lowering the counterweight Indicator (176.5°...
Page 333 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Table 5-1 ODM Counterweight Overview (Continued) Item Name Symbol Description Gray indicates the arrows are inactive because the swing angle is outside of the 179.5° to -179.5° range. Black indicates the arrows are active. The counterweight cylinder remove and install arrows can be highlighted and selected when the swing angle is in the 179.5°...
Page 334: Automatic Mode
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Automatic Mode Use the following procedure to lower the fully assembled counterweight on to the carrier platform. The automatic The following procedures describe how to remove and install mode can be paused or canceled at any time. For more the assembled counterweight using automatic mode.
Page 335 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION NOTE: If two direction arrows appear, it means the The Auto icon becomes active (blue) controller can be moved in either direction. Move and hold the Swing Controller in the direction displayed. The counterweight is removed as described in the steps below.
Page 336: Installing The Counterweight On To The Superstructure (Automatic Mode)
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL 12. Disassemble the counterweight for transport as needed. more information, Disassembling Counterweight for Transport, page 5-14. Installing the Counterweight on to the Superstructure (Automatic Mode) NOTE: When possible, lift and lower the counterweight in automatic mode Use the following procedure to install the assembled counterweight on the superstructure.
Page 337 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION The Auto icon becomes active (blue) 10034-12 10034-10 b. The superstructure swings the cylinders in to the counterweight mounting posts. Use the ODM control pad arrow buttons or jog dial to highlight the Auto icon. The Auto icon is highlighted (orange) 10.
Page 338: Manual Mode
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL In the ODM, use the ODM keypad or jog dial to highlight the counterweight icon 10034-2 12. When the counterweight lift cylinders are fully retracted, 10034-1 (0%), release the controller. When the cylinders are fully retracted, the counterweight is installed on the Press the OK button on the ODM keypad or press the superstructure.
Page 339: Installing The Counterweight (Manual Mode)
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 14. Using the ODM keypad or jog dial, highlight the Up arrow . Press and hold the OK button on the ODM navigation control pad or the jog dial down until the counterweight cylinders are fully retracted. 10034-16 11.
Page 340 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL In the ODM, use the ODM keypad or jog dial to highlight 10. Using the Swing Controller, the swing the superstructure to a slew angle of 176.5° or -176.5° to install the the counterweight icon counterweight cylinders in to the counterweight posts.
Page 341: Outrigger Removal And Installation
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION The hydraulic hoses on each outrigger box also feature bleed fittings (9, Figure 5-19). Use these bleed fittings relieve pressure when installing the outrigger box after the box has been sitting in the sun. 10034-22 When the locking pins are locked, the counterweight is installed.
Page 342: Outrigger Box Installation
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Outrigger Box Installation Using the appropriate outrigger box removal control (on the left front fender for the front outrigger box, on the NOTE: The outrigger box assembly weighs approximately right rear fender for the rear outrigger box, or the remote 9427 lb (4276 kg).
Page 343 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Example Lifting Lifting Slings Item Description Configuration (REF) Clamp Quick Release Pin Pin Cylinder Lifting Lug Outrigger Beam Assembly Outrigger Box Assembly (REF) Outrigger Electrical Connector Outrigger Hydraulic Connectors Outrigger Bleed Fittings 9954 9955 FIGURE 5-19 Grove 5-31...
Page 344: Anti-Two Block (A2B) Switch
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL ANTI-TWO BLOCK (A2B) SWITCH (A) Pull down lanyard (2) and remove cap (1). Switch is unlocked (enabled). Two anti-block switches must be installed to allow crane (B) Install cap (1) on A2B switch. operation. If a single hoist rope has been reeved and two A2B switches are installed, the unused A2B switch must be locked (disabled) with A2B weight removed to allow all crane operations.
Page 345: Cranes With Main And Auxiliary Hoists
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Cranes with Main and Auxiliary Hoists Position boom over front of crane. Manually raise weight fitted on the A2B switch. As soon If the main boom extension or fly section is not used, the A2B as weight is raised, the acoustic alarm should sound and switch must be plugged into the connector on the main boom the A2B indicator should display.
Page 346: Hoist Rope Reeving
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL HOIST ROPE REEVING • Overhaul Weight • Overhaul Ball NOTE: 35 x 7 (rotation resistant) hoist rope is used on this crane. • 1-Sheave Hook Block Within load and range chart limits and permissible line pull, •...
Page 347 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Table 5-2 Possible Multi-part Line Reeving Combinations (Continued) Line Part Reference Drawing To main hoist Upper Boom Nose Sheaves 6 Line Parts. Lower Boom 3 Sheave Nose Sheaves Hook Block. Boom Nose Dead End Hook Block Sheaves 10044 To main hoist...
Page 348 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Table 5-2 Possible Multi-part Line Reeving Combinations (Continued) Line Part Reference Drawing To main hoist Upper Boom Nose Sheaves 8 Line Parts. Lower Boom 5 Sheave Nose Sheaves Hook Block. Boom Nose Dead End Hook Block Sheaves 10046 To main hoist...
Page 349 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Table 5-2 Possible Multi-part Line Reeving Combinations (Continued) Line Part Reference Drawing To main hoist Upper Boom Nose Sheaves Lower Boom 10 Line Parts. Nose Sheaves 5 Sheave Hook Block. Boom Nose Dead End Hook Block Sheaves 10048 To main hoist...
Page 350 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Table 5-2 Possible Multi-part Line Reeving Combinations (Continued) Line Part Reference Drawing To main hoist Upper Boom Nose Sheaves Lower Boom 12 Line Parts. Nose Sheaves 7 Sheave Hook Block. Boom Nose Dead End Hook Block Sheaves 10050 To main hoist...
Page 351 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Table 5-2 Possible Multi-part Line Reeving Combinations (Continued) Line Part Reference Drawing To main hoist Upper Boom Nose Sheaves 14 Line Parts. Lower Boom Nose Sheaves 7 Sheave Hook Block. Boom Nose Dead End Hook Block Sheaves 10052 To main hoist...
Page 352 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Table 5-2 Possible Multi-part Line Reeving Combinations (Continued) Line Part Reference Drawing To main hoist Upper Boom Nose Sheaves Auxiliary Nose Boom 16 Line Parts. 8 Sheave Hook Block. Lower Boom Auxiliary Nose Sheaves Boom Nose.
Page 353 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION To Hoist Boom Extension Base Section with 10037 Overhaul Ball (One Part Line) Shown at 0° Offset To Hoist 10039 Boom Extension Base Section with Hook Block (Two Part Line) Shown at 0° Offset To Hoist Boom Extension Base and Fly Sections 10038...
Page 354: Quick Reeving The Hook Block
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Quick Reeving the Hook Block Aux Hoist Rope To quick reeve the hook block without removing the wedge socket on end of hoist rope, remove the retaining clips from Main the two pins (1, Figure 5-24), then lower the two rope guards Hoist Rope (2) to their lowered positions.
Page 355: Reeving/Unreeving The Hoist Rope
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 9961 9960 FIGURE 5-26 Reeving/Unreeving the Hoist Rope Use the following procedures to reeve and unreeve the hoist rope. Reeving Hoist Rope CAUTION Falling Objects Hazard! Always make sure sheaves and pins that secure the hoist rope are secured with clips.
Page 356: Dead-End Rigging/Wedge Sockets
If there are any questions, contact your Dead End local Grove distributor or Manitowoc Crane Care Do not mix components from different manufacturers. The selection, installation, and use of a wedge socket assembly...
Page 357: Boom Extension
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Table 5-3 Wire Rope Clip Torque Values Clip Size Torque* ft-lb 3.18 4.76 3/16 6.35 7.94 5/16 13.28 11.11 7/16 12.70 14.29 9/16 FIGURE 5-29 15.88 19.05 Of the methods shown, Grove prefers method A or F be used 22.23 on Grove cranes, i.e., clipping a short piece of hoist rope to 25.40...
Page 358: General Warnings
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL General Warnings DANGER DANGER To prevent serious injury or death, always wear personal Make sure the boom is fully retracted during erection and p r o te c ti v e e qu i pm en t, i nc l ud i ng a ha r d ha t , ey e stowage of the boom extension.
Page 359: Boom Extension Pin Interlock Mechanism
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Boom Extension Base Section 10.9 m (35.8 ft) Boom Extension Base Section Fly Section Stowed on Main Boom 9964 Boom Extension Base Section Fly Section 11.2 m (35.8 ft) 6.6 m (21.7 ft) Boom Extension Base Section Fly Section Deployed 9965 17.8 m (58.4 ft)
Page 360: Front Mounting Pin Handle
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Front Mounting Pin Handle • Handle up—The front mounting pin is extended in the front mounting bracket and the boom extension The front mounting pin handle (5, Figure 5-31) moves in installation pins are unlocked. unison with the front mounting pin (3), providing a visual cue •...
Page 361 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 10025 9972 9970 9971 Rear Front Item Description Rear Boom Extension Mounting Bracket Rear Boom Extension Pin Rear Mounting Pin Sensor Rear Side Boom Extension 9974 Sensor Boom Nose Sensor Front Boom Extension Mount Bracket Front Mounting Pin Sensor Front Side Boom Extension...
Page 362: Boom Extension Sensors
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Boom Extension Sensors lattice insert weight and necessary lifting gear. Tie a tag line to a lacing (4) as necessary to guide the lattice insert during The front and rear boom extension mounting brackets lifting operations.
Page 363: Boom Extension Base Section
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 4 Places 16 Places 9984 9983 9978 9979 9982 FIGURE 5-34 9980 Boom Extension Base Section The boom extension base section features eight attaching points on each side (16 total) (1, Figure 5-35). Decals show FIGURE 5-35 9981 the attaching points (2).
Page 364 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Alerts Area (REF) Status Bar (REF) Active Screen Indicator Area (REF) FIGURE 5-36 Table 5-4 Boom Extension Group Icons Item(s) Icon Description 1 and 2 Boom Extension Rear or Front Mounting Pin Locked (Selected). 1 and 2 Boom Extension Rear or Front Mounting Pin Unlocked (Selected) 1 and 2...
Page 365: Accessing The Boom Extension Group In The Odm
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Table 5-4 Boom Extension Group Icons (Continued) Item(s) Icon Description Front Boom Extension Mounting Pin (pin #2). 3 and 4 Boom Extension Rear or Front Mounting Pin Status: Locked 3 and 4 Boom Extension Rear or Front Mounting Pin Status: Unlocked. Boom Extension status indicator.
Page 366 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Make sure the crane is set up on fully-extended installation pins (4) using an impact wrench, extension, outriggers. For more information, see Using the and 14 mm socket. Outriggers, page 4-21. NOTE: An auxiliary crane with sling is required to install the boom extension on the boom nose.
Page 367 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 9987 FIGURE 5-40 10. Remove pins (5, Figure 5-40) and retaining clips (6) from Install three pins to attach the boom extension to the the stowage bracket. Secure the boom extension to the boom nose. boom nose using four pins (5).
Page 368: Removing The Boom Extension
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL 12. Make sure the boom extension is shown as erected in Insert pin (3). Secure the pin with retaining clip (2). the ODM. 16. Raise the front mast assembly as follows: 10004 10035-2 9912 13.
Page 369: Erecting The 17.8 M Boom Extension
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION erected, stow the fly section. For more information, Insert pin (4) and secure with retaining clip (3). see Stowing the Fly Section, page 5-64. 10. Disconnect and stow the boom extension electrical connections from the main boom. For more information, see Boom Extension and Lattice Insert Electrical •...
Page 370 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL NOTE: This procedure assumes the boom extension base In the ODM, verify that the front and rear mounting pins and fly sections are stowed on the side of the main are securely installed. Visually confirm that the pins are boom.
Page 371 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 9988 Stowed 9989 Deployed FIGURE 5-45 10. Remove retaining clip and pin (1 and 2, Figure 5-46) from holes in the fly section stowage bracket (3). Install the retaining clip and pin in the storage position (4). To be provided 10035-3 Use the ODM control pad arrow buttons or jog dial...
Page 372 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL The lock status icon turns yellow, indicating the pin Use the ODM control pad arrow buttons or jog dial is retracted. to highlight unlock icon. The unlock icon is highlighted (orange). 10035-5 12. Visually confirm that the rear mounting pin (Pin #1 in the 10035-7 ODM) is unlocked.
Page 373 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION d. Turn the nob (3) to relieve the pressure to retract the jack pin. 19. In the ODM display, make sure that ODM shows that the DANGER boom extension is deployed. When erecting the boom extension, make sure that all personnel and equipment are kept clear of the swing path.
Page 374: Erecting The Fly Section
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL 23. Raise the front mast assembly as follows: 10004 9990 FIGURE 5-50 Remove the retaining clip (1, Figure 5-51) and pin (2) from the boom extension fly section (4). Remove the locking bar (3) from the boom extension fly section (4). Rotate the locking bar (3) and store the clip and pin in retaining bracket (5) on the boom extension base section (6).
Page 375 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 9991 9926 9927 Stowed Position when Boom Extension and Fly Section are Separated FIGURE 5-51 9911 FIGURE 5-52 Grove 5-63 Published 7-23-2020, Control # 668-02...
Page 376: Stowing The Fly Section
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Stowing the Fly Section Stowing the 17.8 m Boom Extension Use the following procedure to stow the fly section on the boom extension base section. DANGER NOTE: This procedure assumes the boom extension base section and fly section are erected.
Page 377 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 10. Attach a tag line (1, Figure 5-37) to the end of the boom extension base section (2). DANGER Boom Extension Hazard! The boom extension installation pins (4, Figure 5-40) must be extended and engaged before removing the four pins (5, Figure 5-40).
Page 378 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL 15. From the operator cab or with the remote control, lock 16. Make sure the ODM shows that the front mounting pin the front boom extension pin (Pin #2) as follows: (Pin #2) is extended. Visually confirm that the front mounting pin is securely installed.
Page 379: Erecting The 10.9 M Boom Extension Base Section Only
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 24. If stowing a hydraulic boom extension, disconnect hydraulic hoses. For more information, see Hydraulic Boom Extension Connections, page 5-73. Erecting the 10.9 m Boom Extension Base Section Only DANGER Boom Extension Hazard! To avoid death or serious injury, follow procedures and cautions in the Operator and Safety Manuals and decals 10035-12 during erection, stowage and use of boom extension.
Page 380 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL CAUTION After removing the four retaining clips and pins, the boom extension is free to swing to the side of the main boom. 11. Remove retaining clips (9, Figure 5-52) and pins (10) to decouple the boom extension base section from the fly section.
Page 381 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 15. Visually confirm that the front boom extension pin (Pin #2 in the ODM) is unlocked. The boom extension CAUTION interlock handle should be in the down position. When the handle is in the down position, the front mounting pin After installing the fourth pin, turn the pressure relief nob is retracted and the boom installation pins are locked.
Page 382: Stowing The 10.9 M Boom Extension Base Section Only
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Stowing the 10.9 m Boom Extension Base Hold the handle (1, Figure 5-57) and remove the retaining clip (2) and pin (3). Section Only b. Raise the mast (4). Make sure the connecting point holes are aligned.
Page 383 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION boom extension offset as needed to align the 11. Make sure the boom extension installation pins (4, arrows. For more information, see Setting the Figure 5-40) are engaged. (Optional) Hydraulic Boom Extension Offset, page 5-79.
Page 384: Boom Extension And Lattice Insert Electrical Connections
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL 16. Turn the jack screw (3, Figure 5-40) with the impact wrench and extension to retract the boom extension installation pins (4) from the boom nose. 17. Move the boom extension to the fully stowed position. 18.
Page 385: Connecting Electrical Connection To Main Boom
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Connecting Electrical Connection to Main wire so it does not interfere with crane operation. Store excess wire on the hooks (4) on the boom extension as Boom necessary. Use the following procedure to connect the boom extension Disconnecting Electrical Connection from or lattice insert electrical connector to the main boom.
Page 386: Unlocking The Drum
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL CAUTION DANGER Spring Loaded Equipment Hazard! Spring Loaded Equipment Hazard! The drum must be locked before removal. The drum is spring loaded and must be locked to prevent damage or If the strain relief bracket (9, Figure 5-62) is detached after injury.
Page 387 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 5 Places 9997 9998 9 REF 9999 11 REF 10000 FIGURE 5-62 Grove 5-75 Published 7-23-2020, Control # 668-02...
Page 388: Retracting Hydraulic Hoses For Main Boom Operation
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Retracting Hydraulic Hoses for Main Boom Operation Use the following procedure to retract the hydraulic hoses on the drum for main boom operation. NOTE: This procedure assumes the hydraulic hoses are disconnected from the optional hydraulic boom extension or lattice insert.
Page 389: Reeving The Hoist Rope
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Reeving the Hoist Rope Remove the retaining pin and roller (1, Figure 5-64). Guide the rope over the mast sheaves (4), (3) and over Use the following to reeve the hoist rope on the mast sheave the nose sheave (2) of the extension.
Page 390: Setting A Manual Offset Angle Of 0°, 15°, 30°, Or 50
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Setting a Manual Offset Angle of 0°, 15°, 30°, CAUTION or 50° Risk of Equipment Damage! This section assumes that the manual offset extension is Always stow the mast sheave assemblies before pinned on front of the main boom, the hook block or adjusting the boom extension offset angle.
Page 391: Setting The (Optional) Hydraulic Boom Extension Offset
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Set up timbers or other suitable structure for the Boom Lift – Main Hoist – Telescope – Luffing Boom extended boom nose. The boom extension nose be Extension Controller (Dual Axis), see Operator Seat and lowered on the timbers or structure.
Page 392: Boom Extension Fly Section
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL 10008 FIGURE 5-66 Left Side 10011 10009 10010 Removing the Anti-two Block Switch from the Boom section. The anti-two block switch can be installed on the left or right side of the nose of the fly section. Extension Base Installing the Anti-two Block Switch on the Fly Remove the safety pin (5) and remove switch weight (6)
Page 393: Lattice Insert (Optional)
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 10012 10013 FIGURE 5-67 10009 10010 Attaching the Lattice Insert on the Boom Removing the Anti-two Block Switch from the Fly Section Nose Remove safety pin (6, Figure 5-67) and switch weight (7) from hoist rope. DANGER Remove electrical connector from socket (4).
Page 394 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Hold the handle (1, Figure 5-68) and remove retaining clips (2) and pins (3). b. Swing the mast sheave assembly (4) to the raised position. Align the holes. Install pins (3). Secure with retaining clips (2). 10014 10016 Both Sides...
Page 395: Installing The Boom Extension On The Lattice Insert
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Installing the Boom Extension on the Lattice fly section to the lattice insert using pins (3). Secure the pins (3) with retaining clips (4). If necessary, use the jack Insert to install the fourth pin. Connect boom extension electrical connector to the lattice insert electrical connector.
Page 396: Removing The Boom Extension From The Lattice Insert
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL 11. Raise the front mast assembly as follows: Retract and lower the boom to horizontal. Tie a tag line to the boom extension (1, Figure 5-70). Unreeve the hoist rope. For more information, see Hoist Rope Reeving, page 5-34.
Page 397: Removing The Lattice Insert From The Boom Nose
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Removing the Lattice Insert from the Boom Lower the Lattice Insert mast sheave assembly as follows: Nose DANGER Boom Extension Hazard! To avoid death or serious injury, follow procedures and cautions in the Operator and Safety Manuals and decals 10016 during erection, stowage and use of boom extension.
Page 398: Connecting The Boom Extension Hydraulics To The Lattice Insert
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Connecting the Boom Extension Hydraulics to the Lattice Insert Remove the long hoses (1, Figure 5-74) from the holders (2) on the boom extension (3). 9995 FIGURE 5-75 Disconnecting the Boom Extension Hydraulics from the Lattice Insert 10019 Disconnect the boom extension hoses (1, Figure 5-74) FIGURE 5-74...
Page 399: Installing Auxiliary Single-Sheave Boom Nose
GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION 2 Places 10020 10021 TRANSPORT POSITION WORKING POSITION FIGURE 5-76 Installing Auxiliary Single-Sheave Boom Removing the Auxiliary Single-Sheave Nose Boom Nose If necessary, remove and store the retaining clips from In the working position, the auxiliary single-sheave boom the boom nose attachment lugs (1, Figure 5-76).
Page 400: Rigging In Transport Position
SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL Rigging in Transport Position Install the hoist rope holding rods on the head of the main boom and auxiliary single sheave boom nose. Remove the retaining clip (9, Figure 5-76) and remove pin (10) from the boom nose. ANEMOMETER/BOOM POSITION LIGHT (OPTIONAL) Remove the retaining clip (7) and remove pin (8) from...
Page 401 GRT9165 OPERATOR MANUAL SET-UP AND INSTALLATION Item Description Mounting Arm Holder Clamps Anemometer Connector Boom Position Light Connector 10023 A2B Switch (REF) 10022 10011 10012 10013 A2B Switch (REF) FIGURE 5-77 Grove 5-89 Published 7-23-2020, Control # 668-02...
Page 402 SET-UP AND INSTALLATION GRT9165 OPERATOR MANUAL THIS PAGE BLANK 5-90 Published 7-23-2020, Control # 668-02...
Page 403 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION SECTION 6 MAINTENANCE AND LUBRICATION SECTION CONTENTS General ........6-2 Axle Lubrication.
Page 404: General
Do not apply chassis grease lubricants with air pressure crane. Additional copies are available through the Grove devices, as chassis contains sealed fittings. distributor network or Manitowoc Crane Care. Use of non-approved lubricant may damage components Refer to your Service Manual for specific maintenance and and/or invalidate published lubricant intervals.
Page 405 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Standard Lubricants Standard lubricants are used on all Grove cranes. Cranes can also be ordered with Cold Weather lubricants. The Standard lubricants listed in Table 6-1 are effective in ambient temperatures down to -9°C (+15°F). Table 6-1 : Standard Lubricants [Down to -9°C (+15°F)] Recommended Lubricant Lubricant/Fluid...
Page 406 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Table 6-1 : Standard Lubricants [Down to -9°C (+15°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Citgo Lithoplex CM2 NLGI 2 Extreme Pressure 3% Moly Mobil Mobilgrease CM-P NLGI 2 Grease 6829015304 Phillips 66 Megaplex XD3 NLGI 1 GC-LB Certified (EM-3MG)
Page 407: Arctic Lubricants And Conditions
-40°C (-40°F). Refer to Table 6-3 for a list of these check with an authorized Grove distributor or Manitowoc recommended Cold Weather lubricants. Crane Care.
Page 408 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Table 6-2 : Cold Weather Lubricants in Arctic Conditions [Down to -29°C (-20°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification CITGO Synthetic Gear Lube Eaton Roadranger EP Mobil Mobilube SHC OEM Meritor Mobil Delvac Synthetic Gear 076N Synthetic Axle Gear Oil 6829014058...
Page 409 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Table 6-2 : Cold Weather Lubricants in Arctic Conditions [Down to -29°C (-20°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Fleetguard StableGuard™ Urea 32 Premix Diesel Exhaust Fluid (DEF) 80019225 AdBlue® TerraCair Ultrapure® DEF Mobil Mobilith SHC 220 Extreme Pressure 3% Moly 6829104275...
Page 410 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Table 6-3 : Cold Weather Lubricants in Arctic Conditions [Down to -40°C (-40°F)] Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Old World Industries, Inc. Fleet Charge SCA Pre-charged Antifreeze Coolant 6829104212 Mix 60/40 Fleetguard Compleat EG Petro-Canada Fleetguard DCA4...
Page 411: Cylinder Rod Surface Protection
Boeshield® T-9 Premium Metal Protectant. (1 lb) grease gun equals 28 grams (1 oz) of EP-MPG. Manitowoc Crane Care has Boeshield® T-9 Premium Metal Over-lubrication on non-sealed fittings will not harm fittings Protectant available in 12 oz. aerosol cans by ordering part or components, but under-lubrication will definitely lead to a number 9999101803 through the Parts Department.
Page 412: Cranelube
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL CraneLUBE Safety Grove highly recommends use of Manitowoc CraneLUBE lubricants to increase crane reliability and performance. Contact your Grove distributor for information about the WARNING Manitowoc CraneLUBE lubrication program. Crushing Hazard! Cummins Oil Registration List Movement of the superstructure the boom, and outriggers may create a crushing and/or pinching hazard.
Page 413 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Table 6-4 : Approved Lubricant Reference Table Lube Specification Lube Specification Lube Specification Ref. Approved Lubricant Down To -9˚C Down To -29˚C Down To -40˚C (+15˚F) (-20˚F) (-40˚F) Extreme Pressure Multipurpose Grease 6829003477 6829104275 6829104275 Gear Lube (GL-5) 6829012964...
Page 414: Drive Train
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Drive Train REPLACE engine Engine Air When indicator air cleaner filter Cleaner Filter Figure 6-1 — — ” shows red (25 Element See NOTE 1.
Page 415 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION FRONT 9900-01 TOP VIEW OF CARRIER FIGURE 6-1 Grove 6-13 Published 7-23-2020, Control # 668-02...
Page 416 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Drive Train (Continued) CHECK fluid level See NOTE 8. See NOTE 9. See NOTE 10. Every 10 hours/daily FILL transmission sump to FULL on DIPSTICK See NOTE 12.
Page 417 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application CAUTION Possible Equipment Damage! Do not operate torque converter at stall condition for longer than 30 seconds at one time. Shift to neutral for 15 seconds, and repeat procedure until desired fluid temperature is reached.
Page 418 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Drive Train (Continued) REPLACE transmission and PERFORM after first torque converter 50 hours of service, filter See NOTE 11. REPEAT after REPLACE Transmission and another 50 hours for...
Page 419 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION FRONT 9900-03 BOTTOM VIEW OF CARRIER FIGURE 6-3 Grove 6-17 Published 7-23-2020, Control # 668-02...
Page 420 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Drive Train (Continued) Fuel Filter/ Water Separator Figure 6-4 — — Every 10 hours/daily DRAIN water trap (showing Side View) CHECK DEF level and FILL Diesel Exhaust...
Page 421 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION FRONT 9900-02 SIDE VIEW OF CARRIER FIGURE 6-4 Grove 6-19 Published 7-23-2020, Control # 668-02...
Page 422 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Drive Train (Continued) Every 4500 hours of DEF Supply service, or 3 years, CHECK DEF Figure 6-5 — — Module Filter whichever interval Supply Module filter comes first...
Page 423 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION FRONT 9900-03 BOTTOM VIEW OF CARRIER FIGURE 6-5 Grove 6-21 Published 7-23-2020, Control # 668-02...
Page 424: Steering And Suspension
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Steering and Suspension LUBRICATE Upper and Lower Every 500 hours, or Until grease 4 grease fittings King Pins Figure 6-6 3 months, whichever extrudes per axle, 3 axles...
Page 425 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-05 REAR DRIVE AXLE – REAR VIEW FIGURE 6-7 FRONT 9900-06 REAR DRIVE AXLE – SIDE VIEW FIGURE 6-8 Grove 6-23 Published 7-23-2020, Control # 668-02...
Page 426: Axle Lubrication
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Axle Lubrication Every 250 hours, or CHECK and FILL 1 month, whichever 2 service points interval comes first 44.8 L DRAIN and FILL (11.8 gal) ea 2 service points...
Page 427 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-07 FRONT DRIVE AXLE – FRONT VIEW – DIFFERENTIAL FIGURE 6-9 9900-08 FRONT DRIVE AXLE – FRONT VIEW – PLANETARY HUBS & WHEEL BEARINGS FIGURE 6-10 LEGEND 21A - OIL FILL 21B - OIL DRAIN 9900-09 SIDE VIEW –...
Page 428: Superstructure Lubrication
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Superstructure Lubrication LUBRICATE ROTATE the 4 grease fittings S/S 90° then at front of super- grease again Every 500 hours, or structure (S/S) Swing Drive Figure 6-12...
Page 429 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-10 TOP VIEW – SUPERSTRUCTURE FIGURE 6-12 Grove 6-27 Published 7-23-2020, Control # 668-02...
Page 430 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Superstructure Lubrication CHECK oil level FILL swing drive Every 50 hours of gearbox to LEVEL service on DIPSTICK (23a) 2 service points Swing Drive See NOTE 26.
Page 431 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application NOTE 26: CHECK fluid level in each of two (2) Swing Drive Gearboxes, and FILL to MAX LEVEL on DIPSTICK. NOTE 27: CHECK level in each of two (2) Swing Drive Gearbox Brake Assemblies, and FILL to TOP of ELBOW.
Page 432: Superstructure And Cab Tilt Lubrication
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Superstructure and Cab Tilt Lubrication LUBRICATE 2 grease fittings per Until grease Every 500 hours, or Pillow Block pillow block bearing, extrudes from 3 months of service, Bearings...
Page 433 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-12 LEFT SIDE – SUPERSTRUCTURE FIGURE 6-14 9900-13 9900-29 UNDERSIDE OPERATOR CAB – SUPERSTRUCTURE FIGURE 6-15 Grove 6-31 Published 7-23-2020, Control # 668-02...
Page 434: Outrigger Lubrication
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Outrigger Lubrication Brush on I.D. BRUSH ON I.D. of of each Every 50 hours, or 4 service points Jack Cylinder cylinder 1 week of service, Figure 6-16...
Page 435 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Extend Cylinder BRUSH ON Every 50 hours, or Supports 8 service points 1 week of service, Figure 6-16 BRUSH ON whichever interval See NOTE 40.
Page 436: Lift Cylinder Lubrication
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Lift Cylinder Lubrication LUBRICATE 1 grease fitting, Every 100 hours, or Lower Lift Until grease 1 service point Figure 6-17 1 month, whichever Cylinder Pivot Pin extrudes...
Page 437 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-15 LIFT CYLINDER FIGURE 6-17 Grove 6-35 Published 7-23-2020, Control # 668-02...
Page 438 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Boom Lubrication READ FIRST! IMPORTANT CRANE SET-UP INFORMATION! With crane set on a firm level surface and counterweight installed, fully extend the outriggers, and level the crane. Center the boom over the front of the crane, engage the turntable swing lock pin, and disable the swing function. Fully retract the boom and set boom angle to 70°.
Page 439 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Telescope Section 4 (Tele 4) Telescope Section 2 (Tele 2) Make sure that the tele cylinder is locked to Tele 4. Make sure that the tele cylinder is locked to Tele 2. Extend and lock Tele 4 to the 100% pinning location. Extend and lock Tele 2 to the 100% pinning location.
Page 440: Boom Lubrication
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Boom Lubrication (Continued) Telescopic BRUSH ON front Every 500 hours, or Slide Faces faces in a thin line Figure 6-19 BRUSH ON 6 months, whichever interval comes first...
Page 441 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-16 TELESCOPIC SECTION SLIDE FRONT FACES FIGURE 6-19 Grove 6-39 Published 7-23-2020, Control # 668-02...
Page 442 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Boom Lubrication (Continued) Only until Every 500 hours, or LUBRICATE Tele 5 Rear Upper Figure 6-20 resistance 6 months, whichever 2 service points Wear Pad is felt...
Page 443 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-20 LEFT SIDE BOOM – REAR UPPER WEAR PADS AND LOCK PINS FIGURE 6-20 Grove 6-41 Published 7-23-2020, Control # 668-02...
Page 444 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Boom Lubrication (Continued) Every 500 hours, or Coat areas Tele Cylinder 6 months of service, BRUSH ON Figure 6-21 that the wear Wear Pad whichever interval 5 service points...
Page 445 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Boom Lubrication (Continued) CHECK 3 service points CHECK sheaves Every 250 hours, or for dry points of Boom Extension 3 months of service, Figure 6-21 —...
Page 446 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Boom Lubrication (Continued) LUBRICATE 1 to Every 250 hours, or 2 service points Hook Block Until grease 3 months of service, Figure 6-22 See NOTE 50.
Page 447 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-28 9900-27 9900-21 9900-22 9900-23 HOOK BLOCK and OVERHAUL BALLS FIGURE 6-22 Grove 6-45 Published 7-23-2020, Control # 668-02...
Page 448: Hoist Lubrication
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Approximate Service Item Figure No. Service Interval Description Lubricant Capacity Application Hoist Lubrication CHECK oil level 2 service points REMOVE vent or hose from top of the sight glass to FILL Every 50 hours of FILL hoist drums service, or weekly,...
Page 449 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-24 HOIST DRUM – RIGHT SIDE 9900-25 HOIST DRUM – LEFT SIDE HOIST DRUMS – (MAIN and AUXILIARY) FIGURE 6-23 Grove 6-47 Published 7-23-2020, Control # 668-02...
Page 450: Hydraulics Lubrication
MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL Lube Point Approved Lube Item Figure No. Lube Interval Application Description Lubricant Capacity Hydraulics Lubrication CHECK oil level Every 10 hours of FILL hydraulic tank to Hydraulic Tank service, or daily, LEVEL in SIGHT SIGHT GLASS whichever interval GLASS...
Page 451 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION 9900-26a HYDRAULIC TANK FIGURE 6-24 Grove 6-49 Published 7-23-2020, Control # 668-02...
Page 452: Rust Protection
To help protect against corrosion of Grove cranes, undercarriage and various other areas of each new crane Manitowoc Crane Care recommends washing the crane at before shipment. When applied, the product has a red tint to least monthly to remove all foreign matter. More frequent allow applicators to view coverage.
Page 453: Inspection And Repair
® treatment is available in 16-ounce spray • Carwell For scratches and marks in highly visible areas: bottles from Manitowoc Crane Care (order part number 8898904099). Sand to remove scratch. Feather outward from the mark to blend repair into the original surface. Apply body putty •...
Page 454 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL • Boom applications areas are; pivot pins, hose end and • All hardware, clips, pins, and hose connections that are fittings, jib pins and shafts, all bare metal surfaces, not painted will have treatment applied. overhaul ball pins, hook block pins, and fasteners.
Page 455 GRT9165 OPERATOR MANUAL MAINTENANCE AND LUBRICATION Picture may not be same model as your crane, it is for reference only. Figure 6-26 Table 6-1 Rust Inhibitor Application Locations Boom Extension Pins, Clips Entire underside of crane Boom Nose Pins, Clips Turntable Bearing Fasteners Hook Block/Overhaul Ball Powertrain Hardware Inside Compartment...
Page 456 MAINTENANCE AND LUBRICATION GRT9165 OPERATOR MANUAL THIS PAGE BLANK 6-54 Published 7-23-2020, Control # 668-02...
Page 457 GRT9165 OPERATOR MANUAL DECALS APPENDIX 1 DECALS Figure A-1 shows the locations of the decals on the GRT9165. Published 7-23-2020, Control # 668-02...
Page 458 10027 FIGURE A-1 Published 7-23-2020, Control # 668-02...
Page 459 10028 FIGURE A-1 continued Published 7-23-2020, Control # 668-02...
Page 460 10029 FIGURE A-1 continued Published 7-23-2020, Control # 668-02...
Page 461 10030 FIGURE A-1 continued Published 7-23-2020, Control # 668-02...
Page 462 FIGURE A-1 continued 10031 Published 7-23-2020, Control # 668-02...
Page 463 10032 FIGURE A-1 continued Published 7-23-2020, Control # 668-02...
Page 464 Table A-1 —Legend for Figure A-1 Item Description Reflective Striping Nameplate, Crane Patent Swing (Single Axis) Swing/Auxiliary Hoist (Dual Axis) Main Hoist (Single Axis) Boom/Main Hoist (Dual Axis) Boom Lift/Telescope Auxiliary Hoist Transportation and Lift, GRT9165 CraneSTAR Logo Grove 7-inch White DANGER—Boom Extension Hazard CAUTION—Do not use for lifting Synthetic Gear Oil, Cold Weather...
Page 465 Mid Extend Outrigger (Passenger Side) Grove 10.1-inch Gray DANGER—Burn Hazard Grove 5-inch White Hand Signals Chevron, Outrigger Jack CAUTION—Special Fill Requirements Manitowoc Gray/Red 3-inch DANGER—Fire Hazard Grove 4.5-inch Gray DANGER—Battery Explosion CAUTION—Fluids Fuse and Relay Box ATTENTION—Special Lube Battery Disconnect ATTENTION—Diesel Fuel Requirements...
Page 466 DECALS GRT9165 OPERATOR MANUAL THIS PAGE BLANK A-10 Published 7-23-2020, Control # 668-02...
Page 467 GRT9165 OPERATOR MANUAL WORD INDEX WORD INDEX Numerics Battery (For Remote Control Unit) .........3-59 Battery Charger, Remote Control Unit ......3-56 10.9m Boom Extension Battery Disconnect Switch ..........3-51 Erecting ..............5-67 Battery Pack (For Remote Control Unit) ......3-61 Stowing ..............5-70 Battery Power Indicator ..........3-62 120V/220V Engine Block Heater and Outlet ....
Page 468 WORD INDEX GRT9165 OPERATOR MANUAL Box, Outrigger Main Hoist - Boom Lift - Telescope - Installation .............. 5-30 Luffing Boom Extension ......3-25 3-26 Removal ..............5-29 Controller (Single Axis) Brake Indicator, Parking (On Remote Control Unit) ..3-62 Auxiliary Hoist ..........3-33 3-34 Brake Pedal Boom Lift - Telescope - Luffing Boom...
Page 469 GRT9165 OPERATOR MANUAL WORD INDEX Dome Light, Cab ..........3-10 3-15 Drive Axle Selector Switch ........3-4 Handles, Grab ..........3-39 3-40 3-54 Driving the Crane ............4-12 Hazard Lights Switch ..........3-4 Headlights Switch ............ 3-4 Headrest, Seat ............. 3-25 3-31 Heater/Air Conditioner Fan Speed Switch ... 3-10 3-11 ECO Mode ..............
Page 470 WORD INDEX GRT9165 OPERATOR MANUAL Engine Wait-To-Start ........3-10 3-12 Limit Bypass Switch (Non-CE Certified Internal Temperature Warning ...... 3-20 3-23 Cranes), Momentary ......... 3-10 3-13 Left Motion Command ..........3-62 Load Chart, Using the ..........4-173 Parking Brake (On Remote Control Unit) ....3-62 Lowering and Raising the Auxiliary Hoist Rope ....4-51 RCL Early Warning ........
Page 471 GRT9165 OPERATOR MANUAL WORD INDEX Box Installation ............5-30 Extending for Operation ..........5-7 Box Lifting Lug ............5-31 Retracting for Transport ..........5-7 Box Removal ............5-29 RCL Light Tower (Optional), External ......3-49 Floats ..............5-10 RCL Shutdown Warning Indicator (CE Certified Outrigger Beam Button ........3-59 3-60 Cranes) .............
Page 472 WORD INDEX GRT9165 OPERATOR MANUAL Steering ................ 4-18 Maintained Limit Bypass Switch Steering Column Tilt and Telescope Lock Lever ..3-4 (Non-CE Certified Cranes) ......3-41 3-44 Steering Reversal Switch ........3-10 3-14 Momentary Limit Bypass (Non-CE Steering Wheel ............3-4 Certified Cranes) ........
Page 473 GRT9165 OPERATOR MANUAL WORD INDEX Window Wiper and Washer Switch, Front ... 3-10 3-11 Window, Rear ............3-41 3-42 Vents, Heater/Air Conditioner ... 3-16 3-17 3-25 3-26 Windshield/Emergency Exit ......... 3-39 3-40 Visor, Sun ............3-39 3-40 Wiper and Washer Switch Front Window ..........
Page 474 WORD INDEX GRT9165 OPERATOR MANUAL THIS PAGE BLANK Published 3-13-2020, Control # 668-01...

Manitowoc Grove GRT9165 Operator's Manual

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