Table of Contents
Advertisement
Quick Links
Model :
Serial No :
Manufacturer and Supplier of
Telephone: (07) 3219 2233
Email: sales@ibcwater.com.au
COMMERCIAL
WATER SOFTENER
INSTALLATION
&
OPERATING
INSTRUCTIONS
AS30500
.............................
FILTRATION & WATER TREATMENT PRODUCTS
for commercial, industrial and residential application
Page 1
Facsimile: (07) 3219 2266
Website: www.ibcwater.com.au
Advertisement
Table of Contents
Related Manuals for IBC Water AS30500
Summary of Contents for IBC Water AS30500
- Page 1 COMMERCIAL WATER SOFTENER INSTALLATION & OPERATING INSTRUCTIONS Model : AS30500 Serial No : ……………………….. Manufacturer and Supplier of FILTRATION & WATER TREATMENT PRODUCTS for commercial, industrial and residential application Telephone: (07) 3219 2233 Facsimile: (07) 3219 2266 Email: sales@ibcwater.com.au Website: www.ibcwater.com.au...
-
Page 2: Media Installation
INSTALLATION Check the equipment upon arrival for damage or shortages and report same to our Office or Agent before commencing installation. Locate the unit and brine tank on a firm level clean foundation, preferably concrete, with sufficient space for operation and maintenance. Position the tanks in their correct position before loading the media. - Page 3 Step 11: Replace top tank/flange/strainer assembly (removed in Step 1) and tighten. Fit pipe work supplied and hand tighten each union. Check that main valve and pipe work is vertical, tighten all unions. Fit air release valve to the Tee at the top of the pipe work.
- Page 4 The drain line must discharge into an open pipe at least 80mm diameter no more than 3 metres from the unit. An air gap of 100mm should be allowed for inspection and to conform to sanitary codes. Connect the 172 Valve actuator drain line to the waste with 10mm tubing.
- Page 5 DETERMINE FREQUENCY OF REGENERATION After locating and installing the brine tank in the required position, it is necessary to know whether a wet or dry salt system is being used. This is done by calculation as follows:- NOTE: Less salt is required to regenerate a partially exhausted bed per gram of hardness removed, than that required for a more exhausted bed.
- Page 6 EXAMPLE Unit AS30500 Litres of resin “500” from Table 4 Hardness of water 90 mg/l Flow 15kl/hr for 18 hours /day. 15 x 18 270 kl/day 90 mg/l or ppm 24300 grams (= 270 x 90) Frequency of regeneration -...
- Page 7 IMPORTANT NOTE: The water softener, as supplied, has the brine riser pipe assembled to suit dry salt brine system. If, however, on reference to Table 5 you find that wet salt must be used, then wet salt brine rise pipe (short black pipe piece supplied) must be fitted to the brine valve.
- Page 8 COMMISSIONING Step 1: Check plug is dry first, then connect lead into power outlet and switch on. Check that the brine throttle/stop valve is closed. Step 2: Fully open the control valve electrical cabinet cover and hold in this position with a temporary tie cord.
- Page 9 Step 7: In the calculations you have done (determining regeneration frequency) you found the value for (N) - maximum time between regeneration in days. To set the skipper wheel up as required, pull all the skipper wheel pins (Fig. 5) out. Turn the dial to the correct day of the week on which you are setting the dial.
- Page 10 The final colour is usually blue but with some water a greyish coloured end point is obtained. Using 100ml sample - Hardness ppm = (number tablets x 2) - 1 Contact IBC Water Treatment if further details are required. Page 10...
-
Page 11: Performance Data
Litres wt/kg W x D x H Flow Flow Outlet grams/kg grams/kg metres AS30500 17500/32 35000/120 1.8x1.2x2.6 Peak flow not recommended for extended periods of time. Brine Tank: 1000 litre L.D.P.E. moulded construction complete with lid. Brine Valve: Plastic construction. - Page 12 Grams capacity and salt dosage - grams as CaCO / salt kg Model Resin Minimum Medium Maximum litres grams/kg grams/kg grams/kg AS30500 17500/32 26000/65 35000/120 Table 5 Float settings (mm) Salt Dosage Brine Tank Size (kg) 1070 x 1220 Table 6 Specification flow rate - lpm - nominal only.
-
Page 13: Brine Tank Setup
BRINE TANK SETUP Page 13... - Page 14 Page 14...
- Page 15 Series 172 Commercial / Industrial Control System Water Softener Page 15...
-
Page 16: Start-Up Procedure
START-UP PROCEDURE Includes procedures to pressurise softener tank 9. Fill the brine tank with the proper amount and and fill brine tank type of salt recommended for the use with the system. With all piping and installation completed, and with 10. -
Page 17: Manual Operation
time (3, 6, 9, 12, 15, 27 minutes) aligns with pointer (pressurise) position pause for at least 5 on box (D). Tighten the screw on the white gear. minutes or until tank is pressurised. Final check-out 1. Test for soft water from a convenient soft water tap. - Page 18 Flow Diagrams PUSH/PULL ROD 6 OUTLET VALVE DISC 5 BY-PASS 4 DRAIN 3 BACKWASH 3 BACKWASH 2 BRINE VALVE CLOSED VALVE OPEN 1 INLET Page 18...
- Page 19 Page 19...
- Page 20 Page 20...
- Page 21 Figure 10 Figure 11 Three pressure taps are available on the Pilot Valve for use in actuating external diaphragm valves. Pressure TAP No. 2 will give a pressure signal during SERVICE, BRINE, RINSE, PURGE and BRINE REFILL cycles; pressure TAP No. 3 will give a pressure signal during BACKWASH cycle;...
-
Page 22: General Specifications
GENERAL SPECIFICATIONS Figure 15 Hydrostatic test pressure ……………………………………………………………………………………………. 250 psi (17.2 bar) Working pressure ……………………………………………………………………………………….. 20 - 100 psi (1.38 - 6.89 bar) Standard electrical rating ……………………………………………………………………………………………………. 120V/60Hz Optional standard electrical rating (Timers) ………………………………..……… 24V/50Hz, 120V/50Hz, 24V/60Hz, 24V/50Hz Electrical cord (when furnished …………………….………………………………………………….. 6" (150 cm), 3 wire with plug Electrical Connection …………………………………………………………... - Page 23 Page 23...
-
Page 24: Timing Gear Assembly
TIMING GEAR ASSEMBLY Important: When assembling or disassembling the timer gear assembly, the 172 Control must be in the SERVICE position. Position Part No. 172D45 as shown. Part Place the tree-part timing gear numbers are moulded into each part assembly on the timer mounting bracket, Part No. -
Page 25: Replacement Parts
REPLACEMENT PARTS Page 25... -
Page 26: Valve Assembly Parts List
VALVE ASSEMBLY PARTS LIST Item Description Item Description Required Required Injector-Specify AA, BB, CC OR 1H-1 Valve Body NPT 1H-2 Valve Body BSPT O-ring 2H-1 Adapter - 2" PVC Injector screen 2H-2 Adapter - 63 mm PVC O-ring 3H-1 Adapter - 2" NPT brass Injector Cap 3H-2 Adapter - 2"... - Page 27 TIMER REPLACEMENT PARTS Item Description Item Description Required Required 14F-6 6-Day skipper wheel assembly Spring 14F-7 7-Day skipper wheel assembly 99F-3 6-Day tripper gear Screw 99F-4 7-Day tripper gear Plastic washer 120H Motor - specify voltage; frequency Bowed washer Screw - motor mounting Screw Wire nut Plastic washer...
-
Page 28: Troubleshooting
TROUBLE SHOOTING Symptom Possible cause Solution a. No skipper pins in. a. Push in skipper pins. Control will not regenerate b. No power. b. Check time of day and power. automatically. c. Motor burned out. c. Replace motor. a. Clogged injector / screen. a.