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IBC Water AS36700 Installation & Operating Instructions Manual

Commercial water softener
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Model :
Serial No :
Manufacturer and Supplier of
Telephone: (07) 3219 2233
Email: sales@ibcwater.com.au
COMMERCIAL
WATER SOFTENER
INSTALLATION
&
OPERATING
INSTRUCTIONS
AS36700
.............................
FILTRATION & WATER TREATMENT PRODUCTS
for commercial, industrial and residential application
Page 1
Facsimile: (07) 3219 2266
Website: www.ibcwater.com.au

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Summary of Contents for IBC Water AS36700

  • Page 1 COMMERCIAL WATER SOFTENER INSTALLATION & OPERATING INSTRUCTIONS Model : AS36700 Serial No : ……………………….. Manufacturer and Supplier of FILTRATION & WATER TREATMENT PRODUCTS for commercial, industrial and residential application Telephone: (07) 3219 2233 Facsimile: (07) 3219 2266 Email: sales@ibcwater.com.au Website: www.ibcwater.com.au...

  • Page 2: Media Installation

    INSTALLATION Check the equipment upon arrival for damage or shortages and report same to our Office or Agent before commencing installation. Locate the unit and brine tank on a firm level clean foundation, preferably concrete, with sufficient space for operation and maintenance. Position the tanks in their correct position before loading the media.
  • Page 3 Step 11: Replace top tank/flange/strainer assembly (removed in Step 1) and tighten. Fit pipe work supplied and hand tighten each union. Check that main valve and pipe work is vertical, tighten all unions. Fit air release valve to the Tee at the top of the pipe work.
  • Page 4 The drain line must discharge into an open pipe at least 80mm diameter no more than 3 metres from the unit. An air gap of 100mm should be allowed for inspection and to conform to sanitary codes. Connect the 172 Valve actuator drain line to the waste with 10mm tubing.
  • Page 5 DETERMINE FREQUENCY OF REGENERATION After locating and installing the brine tank in the required position, it is necessary to know whether a wet or dry salt system is being used. This is done by calculation as follows:- NOTE: Less salt is required to regenerate a partially exhausted bed per gram of hardness removed, than that required for a more exhausted bed.
  • Page 6 EXAMPLE The medium and maximum capacities of a single unit from Table 4 are 36000 and 49000 respectively. The calculated capacity falls closer to the maximum and so the higher value should be used. Salt dosage required per single softener for 36000 g is 90 kg (from Table 4). Now looking at Table 5 we find that only wet salt can be used.
  • Page 7 COMMISSIONING Step 1: Check plug is dry first, then connect lead into power outlet and switch on. Check that the brine throttle/stop valve is closed. Step 2: Fully open the control valve electrical cabinet cover and hold in this position with a temporary tie cord.
  • Page 8 Step 7: In the calculations you have done (determining regeneration frequency) you found the value for (N) - maximum time between regeneration in days. To set the skipper wheel up as required, pull all the skipper wheel pins (Fig. 5) out. Turn the dial to the correct day of the week on which you are setting the dial.
  • Page 9 The final colour is usually blue but with some water a greyish coloured end point is obtained. Using 100ml sample - Hardness ppm = (number tablets x 2) - 1 Contact IBC Water Treatment if further details are required. Page 9...

  • Page 10: Performance Data

    Drain Litres wt/kg W x D x H Flow Flow Outlet grams/kg grams/kg metres AS36700 24500/45 49000/168 1143 2.4x1.4x2.6 Peak flow not recommended for extended periods of time. Brine Tank: 1000 litre L.D.P.E. moulded construction complete with lid. Brine Valve: Plastic construction.
  • Page 11 Grams capacity and salt dosage - grams as CaCO / salt kg Model Resin Minimum Medium Maximum litres grams/kg grams/kg grams/kg AS36700 24500/45 36000/90 49000/168 Table 5 Float settings (mm) Salt Dosage Brine Tank Size (kg) 1070 x 1220 Table 6 Specification flow rate - lpm - nominal only.

  • Page 12: Brine Tank Setup

    BRINE TANK SETUP Page 12...
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  • Page 14 Series 172 Commercial / Industrial Control System Water Softener Page 14...

  • Page 15: Start-Up Procedure

    START-UP PROCEDURE Includes procedures to pressurise softener tank 9. Fill the brine tank with the proper amount and and fill brine tank type of salt recommended for the use with the system. With all piping and installation completed, and with 10.

  • Page 16: Manual Operation

    time (3, 6, 9, 12, 15, 27 minutes) aligns with pointer (pressurise) position pause for at least 5 on box (D). Tighten the screw on the white gear. minutes or until tank is pressurised. Final check-out 1. Test for soft water from a convenient soft water tap.
  • Page 17 Flow Diagrams PUSH/PULL ROD 6 OUTLET VALVE DISC 5 BY-PASS 4 DRAIN 3 BACKWASH 3 BACKWASH 2 BRINE VALVE CLOSED VALVE OPEN 1 INLET Page 17...
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  • Page 20 Figure 10 Figure 11 Three pressure taps are available on the Pilot Valve for use in actuating external diaphragm valves. Pressure TAP No. 2 will give a pressure signal during SERVICE, BRINE, RINSE, PURGE and BRINE REFILL cycles; pressure TAP No. 3 will give a pressure signal during BACKWASH cycle;...

  • Page 21: General Specifications

    GENERAL SPECIFICATIONS Figure 15 Hydrostatic test pressure ……………………………………………………………………………………………. 250 psi (17.2 bar) Working pressure ……………………………………………………………………………………….. 20 - 100 psi (1.38 - 6.89 bar) Standard electrical rating ……………………………………………………………………………………………………. 120V/60Hz Optional standard electrical rating (Timers) ………………………………..……… 24V/50Hz, 120V/50Hz, 24V/60Hz, 24V/50Hz Electrical cord (when furnished …………………….………………………………………………….. 6" (150 cm), 3 wire with plug Electrical Connection …………………………………………………………...
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  • Page 23: Timing Gear Assembly

    TIMING GEAR ASSEMBLY Important: When assembling or disassembling the timer gear assembly, the 172 Control must be in the SERVICE position. Position Part No. 172D45 as shown. Part Place the tree-part timing gear numbers are moulded into each part assembly on the timer mounting bracket, Part No.

  • Page 24: Replacement Parts

    REPLACEMENT PARTS Page 24...

  • Page 25: Valve Assembly Parts List

    VALVE ASSEMBLY PARTS LIST Item Description Item Description Required Required Injector-Specify AA, BB, CC OR 1H-1 Valve Body NPT 1H-2 Valve Body BSPT O-ring 2H-1 Adapter - 2" PVC Injector screen 2H-2 Adapter - 63 mm PVC O-ring 3H-1 Adapter - 2" NPT brass Injector Cap 3H-2 Adapter - 2"...
  • Page 26 TIMER REPLACEMENT PARTS Item Description Item Description Required Required 14F-6 6-Day skipper wheel assembly Spring 14F-7 7-Day skipper wheel assembly 99F-3 6-Day tripper gear Screw 99F-4 7-Day tripper gear Plastic washer 120H Motor - specify voltage; frequency Bowed washer Screw - motor mounting Screw Wire nut Plastic washer...

  • Page 27: Troubleshooting

    TROUBLE SHOOTING Symptom Possible cause Solution a. No skipper pins in. a. Push in skipper pins. Control will not regenerate b. No power. b. Check time of day and power. automatically. c. Motor burned out. c. Replace motor. a. Clogged injector / screen. a.

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