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WITH TIME CLOCK CONTROL
INSTALLATION & OPERATING
Model :
Serial No :
Manufacturer and Supplier of
Telephone: (07) 3219 2233
Email: sales@ibcwater.com.au
AS0922TC-CL
WATER SOFTENER
INSTRUCTIONS
AS0922TC-CL
.............................
FILTRATION & WATER TREATMENT PRODUCTS
for commercial, industrial and residential application
Facsimile: (07) 3219 2266
Website: www.ibcwater.com.au
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Table of Contents
Troubleshooting
Related Manuals for IBC Water AS0922TC-CL
Summary of Contents for IBC Water AS0922TC-CL
- Page 1 WATER SOFTENER WITH TIME CLOCK CONTROL INSTALLATION & OPERATING INSTRUCTIONS Model : AS0922TC-CL Serial No : ……………………….. Manufacturer and Supplier of FILTRATION & WATER TREATMENT PRODUCTS for commercial, industrial and residential application Telephone: (07) 3219 2233 Facsimile: (07) 3219 2266 Email: sales@ibcwater.com.au...
- Page 2 Inlet Minimum Maximum Drain W x D x H Outlet Flow gram/kg gram/kg Litres Per Kg metres AS0922TC-CL 770/1.4 1540/5.3 25BSP ”F” CABINET/ BRINE CHAMBER: POLY MOULDED System Operating Pressure: 330 - 690 kPa Temperature: x 43 Electrical: 240V—16VAC 50Hz 3 watts maximum Control Valve: Series WS1-TC with bypass valve and installation fittings.
- Page 3 AS0922TC-CL Page...
- Page 4 STEP4 Load Two bags of 25kg high purity water softener salt into the cabinet and replace front lid. IBC Water recommends that only high purity salt be used in the softener . STEP5 Refer to Instruction booklet for start up procedure (placing conditioner into Service") and it is recommended to read fully the instruction manual before commencing the installation and placing the system into operation.
- Page 5 20mg/l but the softener is still working correctly. Consult IBC Water for further clarification. Rinse plastic bottle after each test has been completed.
- Page 6 1000 x C D x H NOTE: Select nearest lower whole number If necessary consult your dealer or IBC Water for advice on setting up the softener. EXAMPLE Household use for 3 people on 220 mg/l hard water using Model AS0922 at 1540 grams capacity.
- Page 7 9.3 days 9 days (nearest lower number) Note: Maximum number of days that can be selected is 99 AS0922TC-CL Page...
- Page 8 Set the display to the closest HOUR by using the buttons. Note the display is a 24 hour clock. Press SET HOUR button to exit. After a power outage, the current Time Of Day will have to be reset AS0922TC-CL Page...
- Page 9 Regen.This request can be cancelled if necessary by again simultaneously pressing the ▲▼buttons together. For Immediate regeneration: Simultaneously Press ▲▼buttons together for about 5 seconds until the valve changes to the C1 mode. The softener will begin to regenerate immediately . This request cannot be cancelled. AS0922TC-CL Page...
- Page 10 MODEL AS0922 WATER SOFTENER WITH CONTROL VALVE SERIES MODEL WS1-TC AS0922TC-CL Page...
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Page 11: Specifications
Fast Rinse (downflow) *Regenerant Refill (in service with treated water) Service (down flow) Note C1 to C4 are fixed values and cannot be varied. C5 will vary to suit model of softener (Noryl is a trademark of General Electric) AS0922TC-CL Page... -
Page 12: Table Of Contents
Glossary of Terms …………………………………………………….…. 43 Safety Caution Warning The plug-in transformer for this Never attempt o work on this control while equipment is rated for indoor use standing in or near water without only. disconnecting electrical power to the control. AS0922TC-CL Page... -
Page 13: Introduction
2am. Service • System operation cannot get out of phase or sequence. The control always returns to a fixed conditioned water position after regeneration. AS0922TC-CL Page... -
Page 14: Installation - Important Installation Details
See pages to prevent the possibility of sewage being 13 and14 back-siphoned into the conditioner. Not In Bypass In Bypass Figure 3 – Typical Illustration of a Bypass Valve AS0922TC-CL Page... -
Page 15: Bypass Valve
2. Bypass Position: The inlet and outlet handles transformer is only suitable for internal use only. point to the centre of the bypass, the control The softener must be weather protected. valve is isolated from the water pressure contained in the plumbing system. Untreated AS0922TC-CL Page... -
Page 16: Bypass Valve
4. Shut Off Position: The inlet handle points to the centre of the bypass valve and the outlet handle points in the direction of flow, the water is shut off to the plumbing system (i.e. plumbing connection somewhere in the building bypasses the system). (Figure 4) AS0922TC-CL Page... -
Page 17: Water Conditioner Regeneration
Cleaning the Injector/Injector Screen The injector is the component, which creates the vacuum necessary to draw the brine into the water conditioner. Clean the injector and the injector screen once a year in order to maintain proper water AS0922TC-CL Page... -
Page 18: Brine Line And Brine Tank Overflow Connection
The overflow line must be a direct, separate line from the overflow fitting to the drain, sewer or tube. Allow an air gap as in the drain line connection. Overflow Line Connection AS0922TC-CL Page... -
Page 19: Placing Softener Into Operation
The valve will then go back into the service mode. 10. Allow the salt to dissolve in the brine compartment for at least 30 minutes. 11. It is recommended to give a new softener a complete regeneration before placing fully into service. AS0922TC-CL Page... -
Page 20: Valve Manual
Control valve design provides optimum show different types of information in the initial service and backwash rates. system set up, installer display settings, diagnostics or • Treated water regenerant refill. user display settings. • Reliable and proven DC Drive. AS0922TC-CL Page... - Page 21 1.91pm (0.5 gpm) regenerant tank refill rate at varying inlet pressures. Refill is accomplished with treated water. AS0922TC-CL Page...
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Page 22: Installation Fitting Assemblies
20mm threaded drain line connections.. The drain line elbow can be rotated 180 degrees so the outlet can be orientated to the nearest drain. This unit is supplied with a 12mm push on Hose Elbow. AS0922TC-CL Page... -
Page 23: Replacement Parts
SPARE PARTS SERVICING INSTRUCTIONS AS0922TC-CL Page... - Page 24 V3110 WS1 Drive Gear 12x36 V3109 WS1 Drive Gear Cover V3002TC WS1TC Drive ASY Not Shown V3186-01 WS1 AC ADAPTER CORD ONLY * Drawing number parts 2 through 6 may be purchased as a complete assembly, part V3002TC AS0922TC-CL Page...
- Page 25 WS1Spacer Stack Assembly V3004 Drive Cap ASY V3178 WS1 Drive Back Plate V3011 WS1 Piston Downflow ASY V3174 WS1 Regenerant Piston V3135 O-ring 228 V3180 O-ring 337 V3105 O-ring 215 (Distributor Tube) Not Shown V3001 WS1 Body ASY Downflow AS0922TC-CL Page...
- Page 26 WS1 INJECTOR ASSY - ORANGE V3010-1J WS1 INJECTOR ASSY - LIGHT BLUE V3010-1K WS1 INJECTOR ASSY - LIGHT GREEN Not Shown V3170 O-ring 011 Not Shown V3171 O-ring 013 • The injector plug has one 011 (lower) and 013 (upper) o-ring. AS0922TC-CL Page...
- Page 27 JCP-P-6 Polytube insert 3/8” JCPG-6PBLK Nut 3/8” H4613 Elbow Cap 3/8” V3163 O-ring 019 V3165-01* WS1 RFC Retainer ASY V3182 WSC RFC Not Shown H4650 Elbow ½” with nut and insert Option * Assembly includes V3182 WS1 RFC. AS0922TC-CL Page...
- Page 28 WS1 DLFC 9.0 gpm for ¾ 34.2 lpm V3162-100 WS1 DLFC 10.0 gpm for ¾ 38 lpm Softeners are supplied with a 12mm Push ON Hose Connection as standard the illustrated Nut and 5/8” Tube Insert are only supplied as an option. AS0922TC-CL Page...
- Page 29 Description: WS1 Fitting ¾” & 1” PVC Solvent 90۫ ASY Drawing No. Order No. Description Quantity V3151 WS1 Nut 1” Quick Connect V3150 WS1 Split Ring V3105 O-Ring 215 V3189 WS1 Fitting ¾ & 1 PVC Solvent 90 AS0922TC-CL Page...
- Page 30 V3151 WS1 Nut 1” Quick Connect V3150 WS1 Split Ring V3105 O-ring 215 V3145 WS1 Bypass 1” Rotor V3146 WS1 Bypass Cap V3147 WS1 Bypass Handle V3148 WS1 Bypass Rotor Seal Retainer V3152 O-ring 135 V3155 O-ring 112 AS0922TC-CL Page...
- Page 31 V3156 O-ring 214 Flow Diagrams – Service and Backwash flow diagram…service AS0922TC-CL Page...
- Page 32 Flow Diagram – Down flow Brine AS0922TC-CL Page...
- Page 33 Flow Diagrams – Rinse and Fill AS0922TC-CL Page...
- Page 34 WS1 Wrench (Order No. V3193-01) AS0922TC-CL Page...
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Page 35: Service Instructions
Although no tools are necessary to assemble or disassemble the valve, the WS1 wrench (shown in various positions on the valve) may be purchased to aid in assembly or disassembly. Service Instructions AS0922TC-CL Page... - Page 36 Reconnect the motor plug to the two-pronged jack on the lower left hand side of the PC AS0922TC-CL Page...
- Page 37 To remove the main downflow or upflow piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number. Chemically clean in vinegar, or replace the main piston. AS0922TC-CL Page...
- Page 38 Push the injector firmly in place, replace the screen and hand tighten the injector cap. Two holes are label “DN” and “UP”. Check for compliance. See Compliance table Compliance Table AS0922TC-CL Page...
- Page 39 After completing any valve maintenance, press “SET HOUR and DOWN ▼buttons “ for 3 seconds or unplug power source jack (black wire) at the circuit board and plug back in. This resets the electronics and establishes the service piston position. AS0922TC-CL Page...
- Page 40 Slip the washer and retaining ring on to the end of the piston rod. Attach the microswitch to the drive bracket using the screws. Attach the connector to the microswitch. Attach the terminals to wires and connect. INJECTOR PERFORMANCE CURVES AS0922TC-CL Page...
- Page 41 AS0922TC-CL Page...
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Page 42: Troubleshooting
Troubleshooting AS0922TC-CL Page... -
Page 43: Alarms
Plug transformer into outlet; plug trans- regenerate former cable into control. automatically. b. Defective control. b. Contact dealer. 5. Control regenerates at a. Clock set incorrectly. a. Reset clock. Refer to the the wrong time of day. commissioning sections in this manual. AS0922TC-CL Page... - Page 44 Contact dealer. excessively low or high b. Foreign matter affecting controller b. Remove backwash controller. Clean & rate. operation. ! replace. 11. Flowing or dripping water a. Internal valve malfunction. a. Contact dealer. at drain line after regeneration. AS0922TC-CL Page...
- Page 45 Replace PC board 7. Control valve does not Regenerate automatically but does when UP and DOWN buttons are depressed and held e. Defective PC board e. Replace PC board f. Set-up error f. Check control valve set-up procedure AS0922TC-CL Page...
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Page 46: Glossary Of Terms
The supply of synthetic organic exchange material any remaining brine solution out of the resin tank to used in water conditioners. This material is subject the drain. to degradation and will need to be renewed. Resin replacement normally varies between 3 to 7 years. AS0922TC-CL Page...