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Summary of Contents for Newall DP500
- Page 1 DP500 Digital Readout User Manual...
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Page 2: Table Of Contents
Contents Specification Page 3 Electrical Page 3 Physical Page 3 Environment Page 3 Accreditation Page 3 Disposal Page 3 Input and Resolution Page 3 Mounting Options Page 4 Mill Mount Page 4 Lathe Mount Page 4 Connection Details Page 5 Important Information Page 5 Connections... -
Page 3: Specification
IP40 Stand Alone Accreditation Disposal At the end of its life, you should dispose of the DP500 system in a safe manner applicable to electrical goods Do not burn The casework is suitable for recycling. Please consult local regulations on disposal of electrical equip- ment Input &... -
Page 4: Mounting Options
Mounting Options This chapter details the various mounting options for the DP500, both the standard version and the panel mount version. Mill Mount (Non Adjustable) Lathe Mount (Non Adjustable) -
Page 5: Connection Details
Do not connect this unit directly to the mains supply. If an encoder connected to the DP500 travels over 2.2m an error code (2.1) will be displayed in the X axis and the other axes will go blank. See the trouble shooting guide for further details on page 25. -
Page 6: Display And Keypad
Display and Keypad This chapter explains how to interpret the display and use the keypad. Understanding The Display 950.355 Message Axis 1 Display T 0 0 l 100.250 Axis 2 156.255 Axis 3 Power LED Understanding The Keypad Axis Selection Key Digifind / Reference Switches between Zero and Axis Preset modes... -
Page 7: Setting Up The Unit
Setting Up The Unit Navigating Complete Setup How to enter setup funcs setup Unit then Until display shows Setup code? displays setup cesky Eng gb Eng us afr. Language dansk deutsch espanol francais italiano nederlan Note: Other languages may be available portugue russian turkce... -
Page 8: Navigating Complete Setup (Continued)
Setting Up The Unit Navigating Complete Setup (continued) setup set func funcs tools set func setup beep setup user defined, use numeric keypad to sleep enter value (value is in whole minutes) (Default is inactive) setup reset generic nnill reset lathe To exit setup... -
Page 9: Language Setup
Setting Up The Unit Language Setup This setting enables the user to choose the language that is required to be displayed in the DP500 display. There are 14 language settings: Eng gb English UK (Default) Eng us dansk russian English US... -
Page 10: Direction Of Travel Setup
Setting Up The Unit Direction of Travel Setup You use the direction setting to match the DP500 to the actual direction of travel of any axis. ---i i--- There are two settings for each axis Press the axis select key next to the ‘X’, ‘Y’... -
Page 11: Error Compensation
To check the accuracy of the DRO system: 1. Place the target of the laser or the needle of the dial indicator directly on the Newall reader head. It is absolutely critical that you take the readings directly from the Newall reader head. If you have to use a dial indicator, be sure that the needle of the indicator is perpendicular to the reader head and not angled. -
Page 12: Linear Error Compensation
As you follow the procedure you must ensure that you either use a stepped standard, and approach each edge from the same direction; or if you must approach each edge from opposite directions, then subtract the width of the tool or measuring probe from the value displayed on the DP500. Tool or... -
Page 13: Linear Error Compensation Setup
Teach mode and Program mode. Teach Mode Teach mode is an easier way of calculating linear errors by using the DP500 to automatically calculate the error, by comparing the actual measurement and the physical movement. The procedure to do this is shown below. -
Page 14: Segmented Error Compensation Setup
Setting Up The Unit Segmented Error Compensation The scale travel is broken down into as many as 200 user-defined segments, each with their own correction factor, measured against a laser interferometer. The following parameters need to be identified: Starting point - zero Error Travel Correction points... -
Page 15: Using Segmented Error Compensation
Using Segmented Error Compensation Note. When using Segmented error, each time you turn on the DP500 you need to move to the machine reference point. The DP500 will prompt you for this on power up, see below. Note. Reset will only appear on an axis if... -
Page 16: Functions Setup
Enter the required value via the numeric keypad, Press to accept the value. Note: The number in the display is the value in whole minutes before the DP500 will enter sleep mode. key can be used to manually enter/exit sleep... -
Page 17: Reset Setup
Press to accept. Please note: When the DP500 is defaulted as a lathe the X axis default setting is DIA and therefore the X axis will measure double. OEM Defaults: The DP500 may have OEM default settings specific to a machine. In this case the DP500 will only display one reset option. -
Page 18: Standard Functions
Absolute / Incremental Press to toggle between absolute and incremental mode Absolute (abs) mode has The DP500 has a dedicated key to switch the positional been selected displays between absolute (abs) and incremental (inc) measurements. The current display mode is indicated by Incremental (inc) mode has a red LED either above or below the key as shown right. -
Page 19: Zero And Preset An Axis
Press the axis select key relevant to the axis seen in the example on the right. 0.000 Undo Function The DP500 stores the last 10 positions/numeric inputs, which can be accessed using the undo feature Example 1 - non movement... -
Page 20: 1/2 Function / Centre Find
Up of a workpiece is carried out only one time. When the DP500 is powered on, it displays the position at power off, compensated for any movement of a Spherosyn LT transducer up to 0.2500" (6mm) and a Microsyn LT encoder up to 0.1000" (2.5mm) in either direction since the unit was last used. -
Page 21: Mill Functions
Mill Functions This chapter details the Mill functions of the DP500. The mill functions use the plane setting from setup. PCD / Bolt Hole Circle The DP500 calculates positions for a series of equally spaced holes around the circumference of a circle. -
Page 22: Lathe Functions
Lathe Functions This chapter details the Lathe functions of the DP500. Tool Offsets The Tool Offset function allows the operator to enter and store offsets for a range of tools.This enables the operator to change tools without resetting absolute zero or datum. Using tool offsets ensures that diameter and length measurements will remain consistent after tool changes.This... - Page 23 Lathe Functions Program Mode Display will show tools tools program teach Display will now show 0.000 set tool keys, or enter hole to select Note: tool 01 number then press different tools 0.000 Take a skim cut if X axis is selected, or take a face cut if Z axis is selected Note: Tool must not be moved off the part after taking the cut.
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Page 24: Multiple Tool Datums
Lathe Functions Multiple Tool Datums The Multiple Tool Datum function offers several advantages when compared to the standard Tool Offset function. - Multiple Datums - Each tool has its own independent datum (tool datum) - Quick Tool Edits - Changes can be made on the fly, with live position display Application Several tools are required for work on a particular piece. -
Page 25: Trouble Shooting
• Check that all the connections are secure. The display works, but gives There may be a poor earth (ground) connection. Both the DP500, and the machine on which it is erratic readings, installed, must have proper earth (ground) connections. - Page 26 Columbus, Ohio 43228 USA 2-3-12 Shin-Yakohama, Kohoku-ku Tel: +1 614 771 0213 Yokahama-shi Kanagawa 222-0033 Japan Tel: +81 45 277 7120 For more information about this or any of our products DP5001016ENUS please contact us at sales@newall.com or visit www.newall.com 023-82130-UK/0...
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