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OPERATING MANUAL
(original operating manual)
INTILION | scalebloc energy
INTILION | scalebloc power
INTILION | scalebloc power boost
INTILION GmbH
Dr.-Sinsteden-Straße 8
D-08056 Zwickau
Telephone +49 (0) 375 270 550 0
Fax
E-mail
Internet
6140203064 - scalebloc energy/power/power boost operating manual - V1.0 DE
+49 (0) 375 270 550 300
contact@intilion.com
www.intilion.com
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Summary of Contents for INTILION scalebloc energy
- Page 1 INTILION | scalebloc power boost INTILION GmbH Dr.-Sinsteden-Straße 8 D-08056 Zwickau Telephone +49 (0) 375 270 550 0 +49 (0) 375 270 550 300 E-mail contact@intilion.com Internet www.intilion.com Store for future use! 6140203064 - scalebloc energy/power/power boost operating manual - V1.0 DE...
- Page 2 Year of construction: 2021 Version 1.0 Edition: February 2021 © INTILION GmbH This operating manual and all of the illustrations contained within are copyright-protected. Any use that goes beyond the limits of copyright law without the prior written consent of the publisher is impermissible and punishable by law.
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Page 3: Table Of Contents
3 Description of the battery storage system .................. 30 Functional description ......................30 Overview ..........................31 3.2.1 Overview of functional elements ................31 3.2.2 Overview of safety devices ..................33 3.2.3 Type plate ......................... 34 3.2.4 Safety devices ......................36 3.2.4.1 Smoke detector ..................36 INTILION scalebloc... - Page 4 3.2.4.7 Smoke degasification duct ............... 38 3.2.5 Operating modes ..................... 39 Technical specifications ......................40 3.3.1 INTILION scalebloc battery storage system ............40 3.3.2 Battery modules ....................... 41 4 Transport and storage ........................42 5 Installation ............................43 Information regarding hazards during installation ..............43 Selecting the installation site ....................
- Page 5 10.2.2.7 Removing the battery modules ............... 111 10.2.2.8 Removing the earthing points ..............112 10.2.2.9 Preparing the battery storage system for loading ........113 10.2.2.10 Loading the battery storage system ............ 114 10.3 Disposal ..........................116 11 Applicable documents ......................... 117 INTILION scalebloc...
- Page 6 Illustration 14: Disassembling the transport pallet - removing the floor plates ........46 Illustration 15: Base for base height of 100 mm (INTILION scalebloc energy only)......47 Illustration 16: Base for base height of 200 mm (INTILION scalebloc all versions) ......47 Illustration 17: Overview of the attachment points .................
- Page 7 Illustration 59: INTILION web visualisation - configuration interface ............. 88 Illustration 60: INTILION web visualisation - configuration interface (excerpt) ........88 Illustration 61: INTILION web visualisation - interface for optimisation of energy consumption ... 90 Illustration 62: INTILION web visualisation - interface for peak shaving ..........90 Illustration 63: INTILION web visualisation - interface for E-mobility ............
- Page 8 Tables Tables Tab. 1: Training ............................18 Tab. 2: Technical specifications – INTILION scalebloc battery storage system ........40 Tab. 3: Technical specifications - battery modules ................41 Tab. 4: Transformer based on power output ..................70 Tab. 5: Connecting the control cables ....................74 Tab.
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Page 9: Introduction
Introduction Thank you for choosing an INTILION GmbH product. As part of the HOPPECKE Group, INTILION GmbH As part of the HOPPECKE Group, INTILION GmbH stands for high- quality storage solutions. This operating manual provides all of the information needed for the smooth operation of the INTILION scalebloc battery storage system (hereinafter referred to as the “battery... -
Page 10: Means Of Representation
CAUTION Hazard with a low level of risk that, if not avoided, can lead to minor or moderate bodily injury. NOTE Hazard with a low level of risk that, if not avoided, can lead to material damage. INTILION GmbH... -
Page 11: Incorporated Warnings
This symbol warns of potential hazards due to the use of lithium-ion batteries. Unauthorized access prohibited This symbol prohibits access to the indicated areas by unauthorised persons. Hazards cannot be recognised by unauthorised persons. Observe manual This symbol stipulates the observance of the operating manual and the safety instructions. INTILION scalebloc... -
Page 12: Warranty And Liability
Structural modifications to the battery storage system (conversions or other changes to the battery storage system must not be made without the prior written approval of INTILION GmbH. The battery storage system will lose its EU conformity in the event of any infringements) –... -
Page 13: Performance Guarantee
The performance guarantee can be ordered as an optional extra, and the contract is concluded with INTILION GmbH. With the conclusion of this contract, INTILION GmbH guarantees that the remaining useful battery capacity does not fall below a relative minimum value for the specified battery capacity. -
Page 14: Copyright Protection
Infringements will lead to liability for damages. The right to make any further claims remains reserved. Service/customer service INTILION GmbH is part of the HOPPECKE Group. Our customer service team is available to provide you with any technical information you may require:... -
Page 15: Safety
Intended use The operational safety of the battery storage system is only guaranteed if it is used as intended. The INTILION scalebloc is an AC-coupled battery storage system and is only suitable for the following application: Behind-the-meter application There are three important features that are worth mentioning for the behind-the-meter field of application: The system interacts with the energy meter at the operating company’s mains... -
Page 16: Structural Changes To The Battery Storage System
Parts and special equipment that are not supplied by INTILION GmbH are not approved for use on the battery storage system. -
Page 17: Foreseeable Misuse
AC unit ensures that the temperature requirements are met. – Avoid short circuits. – Do not operate the battery storage system in a potentially explosive environment. – Only operate the battery storage system in intended networks. INTILION scalebloc... -
Page 18: Personnel Requirements
These persons must have completed an INTILION scalebloc product training session and must be familiar with and act in accordance with the operating manual. -
Page 19: Responsibilities
– Keep unauthorised persons away from the working area. – If in doubt, approach persons in the working area and escort them out if necessary. – Stop work if there are unauthorised persons in the working area. INTILION scalebloc... -
Page 20: Training
Specialised electricians require isolating shoes for carrying out work on live parts. When worn in combination with isolating protective clothing, these shoes are designed to protect the wearer from electric shock while also preventing current from flowing through the body and into the ground via the feet. INTILION GmbH... -
Page 21: General Safety Information
Never take the installed safety devices out of operation. – If an alarm is triggered (the visible warning light and acoustic warning signal continually illuminate/sound on the alarm), maintain the maximum possible distance from the battery storage system and do not open the battery storage system. INTILION scalebloc... -
Page 22: Safety Measures For Environmental Protection
Take the battery storage system out of operation immediately in the event of malfunctions. Have the malfunctions rectified by appropriately trained specialists or by INTILION GmbH or the HOPPECKE Service team. – Always store the operating manual in the location where the battery storage system is used. -
Page 23: Special Warnings
This symbol prohibits fire, open flame and smoking in the area of the battery storage system. Observe manual This symbol stipulates the observance of the operating manual and the safety instructions. Keep all safety instructions and warnings on the battery storage system in a legible condition. Replace the warnings as necessary. INTILION scalebloc... -
Page 24: Danger Due To Electrical Energy
(connections P+ and P-) on the mains side. The individual battery modules cannot be de-energised. There is always dangerous electrical voltage at the power connections on the battery modules and at the connections B+ and B- on the battery management system. INTILION GmbH... - Page 25 Work on the electrical equipment must only be performed by a responsible specialised electrician (e.g. industrial electrician) with WLE certification. – The responsible specialist electrician must have completed an INTILION scalebloc product training session. – Always used isolated tools (up to 1000 V) when working.
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Page 26: Danger Due To Lithium-Ion Batteries
(CaCO3) or Vermiculite. Wherever possible, store damaged battery modules outside of buildings and in a shock-proof and fire-proof outer packaging. Use warning signs to mark and secure the storage location. INTILION GmbH... -
Page 27: Dangers Due To Hot Surfaces
2.6 Special warnings – Have the battery modules disposed of by a certified specialist company or by INTILION GmbH (see Section 10 “Decommissioning and disassembly”). In the event of contact with escaping electrolyte, proceed as follows: – In the event of inhalation, move the affected person into the fresh air and leave in a resting position. -
Page 28: Dangers Due To Noise
– Only use original spare parts. – Procure spare parts from INTILION GmbH. The necessary information regarding spare parts can be found in the enclosed parts lists or in Section 1.5 “Service/customer service”. INTILION GmbH... -
Page 29: Safety And Protective Devices
In the event of personal injury, inform the first-aid officer and an emergency doctor or the emergency services immediately. – Clear the access routes for rescue vehicles. If necessary, assign somebody with the task of briefing the emergency services. INTILION scalebloc... -
Page 30: Obligations Of The Operating Company
The operating company must have all safety devices checked for correct functioning and completeness on a regular basis. – The operating company must perform regular checks to establish that all of the safety instructions and warnings attached to the battery storage system are legible and permanently affixed. INTILION GmbH... -
Page 31: Obligations Of The System Manager
The system manager is responsible for the safe performance of electrical work. The transfer of responsibility is performed in writing by the operating company. The system manager must have read and understand the operating manual. He or she must consult the HOPPECKE Service Competence Center in the event of misunderstandings. INTILION scalebloc... -
Page 32: Description Of The Battery Storage System
The INTILION scalebloc is an AC-coupled battery storage system for use in industrial applications. The battery storage system features lithium-ion batteries (battery modules) with an overall capacity of 68.5 kWh and one 25 kVA (INTILION scalebloc energy), two 25 kVA (INTILION scalebloc power) or three 25 kVA (INTILION scalebloc power boost) bidirectional battery inverters (hereinafter referred to as “inverters”). -
Page 33: Overview
3 Description of the battery storage system 3.2 Overview Overview 3.2.1 Overview of functional elements View with closed door Illustration 1: Functional elements - view with closed door 1 LTE antenna 3 Door 2 AC unit 4 Outdoor housing IP55 INTILION scalebloc... -
Page 34: Illustration 2: Functional Elements - View With Open Door
View with open door Illustration 2: Functional elements - view with open door 1 Fire protection housing with battery 5 Battery management system (BMS) module 2 Socket 6 Inverter 3 Installation area 7 ControlShield 4 Temperature sensor PT1000 INTILION GmbH... -
Page 35: Overview Of Safety Devices
1 Visual and acoustic alarm 4 Smoke degasification duct (see Section 3.2.4.7 “Smoke degasification duct”) 2 Smoke detector 5 Door contact switch 3 Fire protection housing 6 ControlShield EMERGENCY STOP CONTACTS (option of integration into the emergency stop circuit) INTILION scalebloc... -
Page 36: Type Plate
It is positioned near the edge at the front in order to ensure better legibility. Illustration 4: Type plate – attachment location Illustration 5, Illustration 6 and Illustration 7 show examples of the type plates. Illustration 5: Type plate - INTILION scalebloc energy INTILION GmbH... -
Page 37: Illustration 6: Type Plate- Intilion Scalebloc Power
3 Description of the battery storage system 3.2 Overview Illustration 6: Type plate- INTILION scalebloc power Illustration 7: Type plate - INTILION scalebloc power boost INTILION scalebloc... -
Page 38: Safety Devices
- the signal horn will repeatedly sound briefly and the signal light will repeatedly illuminate briefly. If the doors are closed again, a reset must be performed in order to switch the AC unit back on again and start up the system (see Section 7 “Operation”). INTILION GmbH... -
Page 39: Alarm
If this circuit is interrupted, the battery storage system will be disconnected from the network by an integrated circuit breaker and placed in a safe state. If this disconnection is not desired, the corresponding terminals will need to be bridged. These bridges are factory-fitted as standard. INTILION scalebloc... -
Page 40: Network And System Protection
– Flying parts are prevented – Surrounding battery modules are protected against propagation. 3.2.4.7 Smoke degasification duct The smoke degasification duct is intended for the indoor version. Always consult INTILION GmbH before performing indoor installation. INTILION GmbH... -
Page 41: Operating Modes
The operating company is responsible for the removal of the smoke gases if necessary (e.g. via a flue stack). 3.2.5 Operating modes The battery storage system is designed for automatic mode. INTILION scalebloc... -
Page 42: Technical Specifications
3 Description of the battery storage system 3.3 Technical specifications Technical specifications 3.3.1 INTILION scalebloc battery storage system Tab. 2: Technical specifications – INTILION scalebloc battery storage system INTILION scalebloc (battery storage system) INTILION INTILION INTILION scalebloc scalebloc scalebloc energy... -
Page 43: Battery Modules
(Battery) cell Samsung SDI Energy content (nominal) 0.346 kWh Capacity (nominal) 94 Ah Voltage (nominal) 3.68 V Voltage range 2.7 V - 4.15 V Weight 2.1 kg Dimensions (W x H x D) 173 mm x 125 mm x 45 mm INTILION scalebloc... -
Page 44: Transport And Storage
3.3 Technical specifications Transport and storage The battery storage system is transported in accordance with the specifications and under the supervision of INTILION GmbH or by INTILION GmbH or by personnel who have been trained and assigned by a distribution partner. NOTE... -
Page 45: Installation
Installation The battery storage system is installed in accordance with the specifications and under the supervision of INTILION GmbH or by INTILION GmbH or by personnel who have been trained and assigned by a distribution partner. Always consult INTILION GmbH before performing indoor installation. -
Page 46: Selecting The Installation Site
Keep unauthorised persons away from the area. • Appoint a responsible person. • Lay power-supply cables so that they do not constitute a trip hazard or impair accessibility (e.g. in cable channels). • Mark any unavoidable trip hazards. INTILION GmbH... -
Page 47: Illustration 12: Maintenance Areas
The foundation must have a load-bearing capacity of at least 1 t/m². The operating company is responsible for the static properties of the foundation. Please contact INTILION GmbH or a distribution partner for information regarding the foundation specifications. INTILION scalebloc... -
Page 48: Preparatory Measures
If present, remove the floor plates (1) to (5). There are two floor plates (1) and (2) on the AC unit side. There are three floor plates (3) to (5) on the opposite side to the AC unit. INTILION GmbH... -
Page 49: Securing The Battery Storage System Onto The Foundation
(slots). A base template can be requested from INTILION GmbH to help with assembly. Illustration 15: Base for base height of 100 mm (INTILION scalebloc energy only) Illustration 16: Base for base height of 200 mm (INTILION scalebloc all versions) -
Page 50: Safety
If this is not possible, take the necessary precautions in order to rule out damage to the battery storage system. Adjust the length of the carrying aids so as to ensure that the battery storage system can be transported horizontally. INTILION GmbH... -
Page 51: Attachment Points
Illustration 17: Overview of the attachment points 1 Attachment points (4 points) Illustration 18: Removing the covers over the attachment points • If present, remove the covers over the attachment points (1) and attach the shackle or hook. INTILION scalebloc... -
Page 52: Unloading And Positioning The Battery Storage System And Securing In Place
The side panels are released by sliding them forwards. The rear panel is then to be released by sliding it to the left (direction of view to the rear of the battery storage system). Fitting is in the reverse order. INTILION GmbH... -
Page 53: Illustration 19: Forklift Attachment Of The 200 Mm Base
With an M10 thread, the tightening torque must be at least 45 Nm. • Follow these steps in reverse order to secure the floor plates. It helps to initially leave the floor plate with Icotek frame disassembled, and to only install it once the ControlShield has been connected. INTILION scalebloc... -
Page 54: Earthing The Battery Storage System
• When securing the system, ensure that the front panel can still be fitted. INTILION GmbH... -
Page 55: Installing The Alarm
The connection contacts are now exposed. The membrane for cable entry is to be pierced and the prepared cable is to be inserted. Ensure that the cable is routed through the door and the Icotek frame installed there. INTILION scalebloc... -
Page 56: Illustration 22: Icotek Frame On The Door Of The Ac Unit
2 on X2 and wire 3 on X3 and secured. The alarm is then to be installed on the mounting bracket above the AC unit, by fixing it with two screws (M4 x 20) at the provided position. Illustration 23: Installed alarm INTILION GmbH... -
Page 57: Inserting The Battery Modules
Carry the load as close to your body as possible. • Carry loads at the centre of your body or split between the two sides of your body. • Carry any heavy, unwieldy or bulky loads in pairs. INTILION scalebloc... -
Page 58: Illustration 24: Battery Module - On Delivery
Each battery module is protected by shock-absorbing cardboard and a film. Illustration 25: Battery module - opening the box • Carefully open the box by pulling the adhesive strips, and fold open the flaps. • Remove the film and the cardboard. INTILION GmbH... -
Page 59: Illustration 26: Battery Module - Removing From Box
Lift the battery module out of the box at the gripping points (1). Make sure that the protective caps are fitted on the poles of the lithium-ion batteries. Also make sure not to touch the poles of the battery modules. Slide the battery modules into the fire protection housings. INTILION scalebloc... -
Page 60: Illustration 27: Battery Modules - Securing In The Fire Protection Housing
• The serial numbers must be entered in the software tool during commissioning (see Section “6.5 Settings in the web visualisation”). Start by inserting all battery modules and screwing them in place before carrying out any wiring work. INTILION GmbH... -
Page 61: Battery Module Power Cabling
5 Installation 5.9 Battery module power cabling Battery module power cabling The scalebloc energy, power and power boost provides the user with three different configurations. With this in mind, observe the wiring diagram provided. DANGER Risk to life Working on live equipment when wiring up the battery modules involves potentially fatal risks e.g. -
Page 62: Illustration 28: Battery Module - Removing The Safety Caps
Illustration 28: Battery module - removing the safety caps • Push the safety caps on the poles (1) upwards (2), and remove in the direction of the arrow (3). INTILION GmbH... -
Page 63: Illustration 29: Wiring Diagram
(+) of battery module 9 (Bat 9). • Put the safety caps back on. • Connect the cable with the 3- marking shown in blue in the diagram (bottom end) to the negative pole (-) of battery module 3 (Bat 3). INTILION scalebloc... -
Page 64: Illustration 30: Laying The Cell Connectors
Put the safety caps back on. • Use the 630-mm-long cell connector to connect the positive pole (+) of battery module 8 to the negative pole (-) of battery module 9. • Put the safety caps back on. INTILION GmbH... - Page 65 No control cable is connected to the output side of battery module 9 (connections COMM OUT and FAN PWR (right)). There is a blank plug in the recess in the cover (see Section 5.10 “Connecting the communication, control and power cables”). INTILION scalebloc...
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Page 66: Connecting The Communication, Control And Power Cables
Icotek frame and the correct Icotek grommet. • Disassemble the Icotek frame from the floor plate. • Place the suitable Icotek grommets around the corresponding cables. An Icotek grommet is suitable if it closes with a little pressure (see Illustration 32). INTILION GmbH... -
Page 67: Illustration 32: Icotek Grommet - Suitable For Cable
Illustration 33: Icotek grommet - not suitable for cable • Thread the cable with Icotek grommet into the Icotek frame. • When doing so, make sure that the flat sides of the Icotek grommets are resting against one another INTILION scalebloc... -
Page 68: Final Measures
Icotek frame and/or the Icotek grommets and whether all earthing cables have been connected. • Close the doors of the battery storage system. To this end, start by lifting up the respective latching hook. INTILION GmbH... -
Page 69: Illustration 35: Adjusting The Ac Unit
Adjust the setpoints to 23 °C for “Controls Condenser Blower & Compressor” (1) and to 16 °C for “Controls Heater” (2). The following illustrations (Illustration 35) show the positions of the adjustment elements in the AC unit. 23 °C 16 °C Illustration 35: Adjusting the AC unit INTILION scalebloc... -
Page 70: Establishing The Mains Connection
50 mm². The connection terminals of the battery storage system on the ControlShield are labelled with -XD11 (see Illustration 36). Illustration 36: Connection terminal -XD11 for connection to the sub-distribution INTILION GmbH... -
Page 71: Connecting The Energy Meter
Illustration 37: Energy meter connection diagram INTILION GmbH offers various energy meters and transformers as accessories. Energy measurement is required to use the applications described in this section. For more information, please get in touch with your contact or the HOPPECKE Service team. -
Page 72: Tab. 4: Transformer Based On Power Output
For medium-voltage measurements via transformers, the Janitza UMG 604E-PRO should be selected. If you are planning medium-voltage measurements, please consult INTILION GmbH. Other energy meters can be integrated on request for specific projects. Energy meters must be connected in accordance with the installation manual provided by the relevant manufacturer (for information on commissioning the “Carlo Gavazzi... -
Page 73: Illustration 38: Ethernet Port -Xf14 For The Connection Of The Energy Meter
Because the energy meter contains the energy flow direction sensor, its location must be agreed upon with the network operator. For additional information, please consult the FNN note “connection and operation of storage systems on low-voltage networks”. INTILION scalebloc... -
Page 74: Setpoint Specification" Communication Connection
The battery storage system can be reached via the IP address 192.168.2.2. Illustration 39: Ethernet port “XF13” for the external control of the battery storage system Other protocols and communication interfaces aside from Modbus TCP/IP must be considered on a project-specific basis and requested from INTILION GmbH. INTILION GmbH... -
Page 75: Parallel Switching Of Multiple Battery Storage Systems
The control cables (shown in dark blue in Illustration 41) between the battery storage systems are required when an external emergency stop is to be installed, if the system is used for back-up power, or if the installed battery storage system inverter is to be INTILION scalebloc... -
Page 76: Illustration 42: Ethernet Ports For Connecting The Energy Meter And The Battery Storage System
Illustration 42: Ethernet ports for connecting the energy meter and the battery storage system The previous battery storage system or the energy meter (for the master) is connected to port -XF14. The next battery storage system is connected to port -XF15. INTILION GmbH... -
Page 77: Commissioning
Following initial commissioning, the “Commissioning log” document (IBN log) must be signed in duplicate. One copy is kept by INTILION GmbH and the second copy is stored in the battery storage system. For re-commissionings, contact INTILION GmbH (see Section 1.5 “Service/customer service”). -
Page 78: Preparatory Work And Information
The standard gateway and the preferred DNS server always end in the number 1, and are in the used network (in this case 192.168.2.1). These two fields do not need to be configured to commission the battery storage system, so they should be left empty. INTILION GmbH... -
Page 79: Illustration 43: Control Panel Overview Screen In Windows 10
30 to 49 reserved for inverters 50 to 69 reserved for the BMS reserved for energy meters Illustration 43: Control panel overview screen in Windows 10 Illustration 44: Network and Internet section of the control panel INTILION scalebloc... -
Page 80: Illustration 45: Network Adapter Settings
6 Commissioning 6.1 Preparatory work and information Illustration 45: Network adapter settings Illustration 46: Options for the network adapter INTILION GmbH... -
Page 81: Illustration 47: Settings For The Ip Address, The Standard Gateway And The Dns Server
6 Commissioning 6.1 Preparatory work and information Illustration 47: Settings for the IP address, the standard gateway and the DNS server INTILION scalebloc... -
Page 82: Commissioning The Energy Meter
Instructions on changing the IP settings in Windows 10 can be found in Section 6.1 “Preparatory work and information”. Instead of ending the IP address with 10, you can choose another whole number from 2 to 254 (apart from 20). INTILION GmbH... -
Page 83: Illustration 48: Configuration Software Ucs - Main Menu
Illustration 49: Configuration software UCS - setting the IP address for the energy meter • Tap on Modbus TCP and adjust the IP address for the energy meter • Tap on Connect. INTILION scalebloc... -
Page 84: Illustration 50: Configuration Software Ucs - Selecting The Energy Meter
Illustration 50: Configuration software UCS - selecting the energy meter • Tap on the located energy meter An overview page will appear, containing information on the energy meter: Illustration 51: Configuration software UCS - overview page for the energy meter • Tap on S ETTINGS INTILION GmbH... -
Page 85: Illustration 52: Configuration Software Ucs - Entering The Transformer Ratio
. However, check to OLTAGE RANSFORMER ATIO make sure that the ratio is set to 1.0. Then open the page containing the network settings for the energy mete: Illustration 53: Configuration software UCS -- network settings for the energy meter INTILION scalebloc... -
Page 86: Filling In The Commissioning Log
Execute the remaining commissioning steps in accordance with the commissioning log provided by INTILION GmbH and enter the results. Information on the INTILION web visualisation and test mode can be found in Section 6.5 “Settings in the web visualisation” In accordance with DGUV Specification 3 (BGV A3), the system must be commissioned for the first time in line with VDE 0100-600. -
Page 87: Settings In The Web Visualisation
Logging in to the web visualisation The IP address of your computer/laptop will need to be adjusted in order to access the web visualisation. The recommended settings are shown in Illustration 55: IP address: 192.168.2.23 Subnet mask: 255.255.255.0 INTILION scalebloc... -
Page 88: Illustration 55: Overview Of Recommended Settings
(customer-side interface) on the front of the ControlShield. Enter the address “https://192.168.2.2/webvisu” in the web browser. In the login window (see Illustration 56), the following details are to be entered: User name: admin Password: Intilion Illustration 56: Login window of the web visualisation INTILION GmbH... -
Page 89: Illustration 57: Intilion Web Visualisation
6 Commissioning 6.5 Settings in the web visualisation The “INTILION web visualisation” (Illustration 57) will open. At the top right of the interface, there is the option to set the language to either German (DE) or English (EN). Illustration 57: INTILION web visualisation... -
Page 90: Illustration 59: Intilion Web Visualisation - Configuration Interface
The table with a black background in the top left-hand corner of the screen is used to enter the number of scaleblocs, the energy meter and the active applications. The relevant information can be found in the adjacent table with a grey background (Illustration 60). Illustration 60: INTILION web visualisation - configuration interface (excerpt) INTILION GmbH... - Page 91 PV system. The system is currently only compatible with the “Carlo Gavazzi EM24” energy meter. Following consultation with INTILION GmbH, other energy meters (e.g. Janitza UMG 604E-PRO) can be integrated for specific applications.
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Page 92: Illustration 61: Intilion Web Visualisation - Interface For Optimisation Of Energy Consumption
6 Commissioning 6.5 Settings in the web visualisation Illustration 61: INTILION web visualisation - interface for optimisation of energy consumption “Peak shaving” application: With this application, you will need to enter the threshold maintained by the battery storage system (Illustration 62). The 15-minute average power values are compensated above the set value. -
Page 93: Illustration 63: Intilion Web Visualisation - Interface For E-Mobility
(Illustration 63). This application can only be used in consultation with and following configuration by INTILION GmbH. Illustration 63: INTILION web visualisation - interface for E-mobility Clicking on the Play icon adopts and saves all of the settings. These are then automatically imported into the “Actual”... -
Page 94: Illustration 64: Intilion Web Visualisation - Interface For Entering The Serial Numbers
6 Commissioning 6.5 Settings in the web visualisation Illustration 64: INTILION web visualisation - interface for entering the serial numbers The serial number for the scalebloc should already be entered – if this is not the case, it can be found on the type plate. Nine serial numbers for the modules also need to be entered for each scalebloc. -
Page 95: Illustration 65: Intilion Web Visualisation - Performance Run
The battery storage system is charged with 25 kW for 30 min and then discharged with 25 kW for 30 min. Illustration 65: INTILION web visualisation - performance run After executing the performance run, the battery storage system automatically switches to the set application. -
Page 96: Fitting The Panels
Therefore, in order to seal the fire protection housing, there is a dummy grommet (Icotek grommet with no hole) for the unoccupied recess in the panel. This grommet is included with the delivery of the INTILION scalebloc. INTILION GmbH... -
Page 97: Illustration 68: Inserting The Icotek Grommets Into The Panel For The Fire Protection Housing
The flat side of the Icotek grommets must be pressing against the fire protection housing. Illustration 69: Fastening the panel to the fire protection housing • Attach the panel to the fire protection housing using six screws (1). Tighten the screws to a tightening torque of 5 Nm. INTILION scalebloc... -
Page 98: Contacting The Hoppecke Service Team
You will need to send them the completed commissioning log so that customer access can be set up. INTILION GmbH is part of the HOPPECKE Group. Our customer service team is available to provide you with any technical information you may require:... -
Page 99: Operation
– No inflammable materials may be stored in the battery storage system. – The battery storage system must only be operated within its specific operating limits. Once a month, check the battery storage system for externally visible damage. INTILION scalebloc... -
Page 100: Fault
8 Fault 6.7 Contacting the Hoppecke Service team Fault In the event of malfunctions, please contact INTILION GmbH via the HOPPECKE Service Competence Center (see Section 1.5 “Service/customer service”). INTILION GmbH... -
Page 101: Maintenance
Use a ladder if you cannot reach the assemblies/components requiring maintenance from the ground. Do not use a single ladder, and make sure that the ladder is securely in position. – Replace any assemblies/components that are not in perfect condition immediately. – Only use original spare parts. INTILION scalebloc... -
Page 102: Inspection And Maintenance Work
Battery modules Visual inspection 9.2.3.2 Update the displayed State of As per description 9.2.3.3 Health AC unit As per specifications 9.2.3.4 from INTILION GmbH Smoke detector As per supplier 9.2.3.5 specifications Doors As per description 9.2.3.6 Special maintenance intervals AC unit As per description 9.2.4.1... -
Page 103: Preparatory Measures
Make sure that the DC contactors are open. Perform a voltage measurement to check that there is no voltage present between poles P+ and P- of the BMS. • Make sure that the circuit breakers are open. • Secure the circuit breakers against re-activation and shut down the circuit breaker. INTILION scalebloc... -
Page 104: Maintenance - Annual
(SoC) of 100 %, and then discharged to a SoC of 5 %; the charging and discharging power during this process is 25 kW. INTILION GmbH... -
Page 105: Ac Unit
INTILION GmbH website. 9.2.3.5 Smoke detector Maintain the smoke detector in line with the manufacturer’s instructions. Information on maintenance can be found on the INTILION GmbH website. 9.2.3.6 Doors • Check the sealing elements on the doors for wear. -
Page 106: Remote Software Updates
9.2.6 Remote software updates If a software update is available, the system manager will be contacted by INTILION GmbH. A pre-defined time will be specified for the installation of the software updated. At this time, the system manager must be on site at the system, and must ensure that no switching operations are performed on site within the operating company’s... -
Page 107: Decommissioning And Disassembly
P+ and P- of the BMS. • Make sure that the circuit breakers are open. • Secure the circuit breakers against re-activation and shut down the circuit breaker. • Disconnect the battery storage system from the mains. INTILION scalebloc... -
Page 108: Disassembly
Carry the load as close to your body as possible. • Carry loads at the centre of your body or split between the two sides of your body. • Carry any heavy, unwieldy or bulky loads in pairs. INTILION GmbH... -
Page 109: Disassembly Work
• Push the front panel approx. 10 mm in the direction of the arrow and remove it. • Remove the side panels in the same way. To remove the side panels, push them forward towards the operating side. INTILION scalebloc... -
Page 110: Disassembling The Communication, Control And Power Cables
• Disassemble the Icotek frame from the floor plate (3). • Undo the screws on the Icotek frame and remove the cables. • Remove the Icotek grommets from the cables. • Disassemble the communication, control and power cables. INTILION GmbH... -
Page 111: Disassembling The Panels For The Battery Management System (Bms) And The Inverter
The procedure for the disassembly of a panel is described below. Disassembly is performed in a similar way for the other panels. Illustration 75: Disassembling the panels for the fire protection housings • Remove the screws (1) and remove the panel. • Repeat the procedure for all panels. INTILION scalebloc... -
Page 112: Disassembling The Cables From The Battery Modules
Push the safety caps on the poles (1) upwards (2), and remove in the direction of the arrow (3). • Disassemble the cables. • Put the safety caps back onto the poles in reverse order. • Disassemble the cables in the same way for all other battery modules. INTILION GmbH... -
Page 113: Removing The Battery Modules
Only ever lift the battery modules with the assistance of a second person. Illustration 77: Battery module - disassembly from the fire protection housing • Remove the four screws (1) from each battery module. • Remove the battery module from the fire protection housing. INTILION scalebloc... -
Page 114: Removing The Earthing Points
• Undo the earthing system for the rack rails at position (1). Illustration 79: Disassembling the foundation earthing system • Undo the foundation earthing system/designated earthing point in the foundation from position (1) on the battery storage system. INTILION GmbH... -
Page 115: Preparing The Battery Storage System For Loading
Insert the front panel and push it as far as it will go (approx. 10 mm) in the direction of the arrow. • Secure the front panel using the previously removed screws (1). • Close the doors of the battery storage system. To this end, start by lifting up the respective latching hook. INTILION scalebloc... -
Page 116: 10.2.2.10 Loading The Battery Storage System
If this is not possible, take the necessary precautions in order to rule out damage to the battery storage system. Adjust the length of the carrying aids so as to ensure that the battery storage system can be transported horizontally. INTILION GmbH... -
Page 117: Illustration 81: Overview Of The Attachment Points
Illustration 81: Overview of the attachment points 1 Attachment points (4 points) Illustration 82: Removing the covers over the attachment points • Remove the covers over the attachment points (1) and attach the shackle or hook. INTILION scalebloc... -
Page 118: Disposal
INTILION GmbH is obligated to take back battery modules. INTILION GmbH will happily prepare a quote for you for the disposal of your battery modules. Have used battery modules disposed of by a certified specialist company or by INTILION GmbH. -
Page 119: Applicable Documents
The following documents are attached to this operating manual in the form of appendices: – EU Declaration of Conformity – Overview wiring diagram for the scalebloc versions (energy, power, power boost) – Technical data sheet – Commissioning log INTILION scalebloc...