INTILION scalebloc energy Manuals

Manuals and User Guides for INTILION scalebloc energy. We have 1 INTILION scalebloc energy manual available for free PDF download: Operating Manual

INTILION scalebloc energy Operating Manual (119 pages)

Brand: INTILION | Category: Storage | Size: 4 MB

Table of Contents
3
Introduction
9
Means of Representation
10
Section-Relevant Warnings
10
Incorporated Warnings
11
Other Means of Representation
11
Symbols Used in this Manual
11
Warranty and Liability
12
Performance Guarantee
13
Information on the Performance Guarantee
13
Determining the State of Health
13
Copyright Protection
14
Service/Customer Service
14
Safety
15
Intended Use
15
Structural Changes to the Battery Storage System
16
Foreseeable Misuse
17
Personnel Requirements
18
Responsibilities
19
Obligations of Personnel
19
Unauthorised Persons
19
Training
20
Personal Protective Equipment
20
Tab. 1: Training
20
General Safety Information
21
Safety Measures for Environmental Protection
22
Special Warnings
23
Symbols Used on the Battery Storage System
23
Danger Due to Electrical Energy
24
Danger Due to Lithium-Ion Batteries
26
Dangers Due to Hot Surfaces
27
Dangers Due to Working at Height
27
Dangers Due to Noise
28
Dangers Due to the Use of Incorrect Spare Parts
28
Safety and Protective Devices
29
Information Regarding Emergencies
29
Obligations of the Operating Company
30
Obligations of the System Manager
31
Description of the Battery Storage System
32
Functional Description
32
Overview
33
Overview of Functional Elements
33
Illustration 1: Functional Elements - View with Closed Door
33
Illustration 2: Functional Elements - View with Open Door
34
Overview of Safety Devices
35
Illustration 3: Safety Devices
35
Type Plate
36
Illustration 4: Type Plate - Attachment Location
36
Illustration 5: Type Plate - INTILION Scalebloc Energy
36
Illustration 6: Type Plate- INTILION Scalebloc Power
37
Illustration 7: Type Plate - INTILION Scalebloc Power Boost
37
Safety Devices
38
Smoke Detector
38
Door Contact Switch
38
Illustration 8: Smoke Detector
38
Illustration 9: Door Contact Switch
38
Alarm
39
Emergency Stop Contacts
39
Illustration 10: Alarm
39
Network and System Protection
40
Fire Protection Housing
40
Smoke Degasification Duct
40
Illustration 11: Emergency Stop Contacts
40
Operating Modes
41
Technical Specifications
42
INTILION Scalebloc Battery Storage System
42
Tab. 2: Technical Specifications - INTILION Scalebloc Battery Storage System
42
Battery Modules
43
Tab. 3: Technical Specifications - Battery Modules
43
Transport and Storage
44
Installation
45
Information Regarding Hazards During Installation
45
Selecting the Installation Site
46
Illustration 12: Maintenance Areas
47
Preparatory Measures
48
Disassembling the Transport Pallet
48
Illustration 13: Disassembling the Transport Pallet - Removing the Fixing Screws
48
Illustration 14: Disassembling the Transport Pallet - Removing the Floor Plates
48
Securing the Battery Storage System Onto the Foundation
49
Illustration 15: Base for Base Height of 100 MM (INTILION Scalebloc Energy Only)
49
Illustration 16: Base for Base Height of 200 MM (INTILION Scalebloc All Versions)
49
Safety
50
Permissible Transport Aids
50
Attachment Points
51
Illustration 17: Overview of the Attachment Points
51
Illustration 18: Removing the Covers over the Attachment Points
51
Unloading and Positioning the Battery Storage System and Securing in Place
52
Illustration 19: Forklift Attachment of the 200 MM Base
53
Earthing the Battery Storage System
54
Illustration 20: Securing the Foundation Earthing System
54
Installing the Alarm
55
Illustration 21: Securing the Earthing System for Rack Rails
55
Illustration 22: Icotek Frame on the Door of the AC Unit
56
Illustration 23: Installed Alarm
56
Inserting the Battery Modules
57
Illustration 24: Battery Module - on Delivery
58
Illustration 25: Battery Module - Opening the Box
58
Illustration 26: Battery Module - Removing from Box
59
Illustration 27: Battery Modules - Securing in the Fire Protection Housing
60
Battery Module Power Cabling
61
Illustration 28: Battery Module - Removing the Safety Caps
62
Illustration 29: Wiring Diagram
63
Illustration 30: Laying the Cell Connectors
64
Connecting the Communication, Control and Power Cables
66
Illustration 31: Icotek Frame
66
Illustration 32: Icotek Grommet - Suitable for Cable
67
Illustration 33: Icotek Grommet - Not Suitable for Cable
67
Final Measures
68
Illustration 34: Securing the Front Panel
68
Illustration 35: Adjusting the AC Unit
69
Establishing the Mains Connection
70
Illustration 36: Connection Terminal -XD11 for Connection to the Sub-Distribution
70
Connecting the Energy Meter
71
Illustration 37: Energy Meter Connection Diagram
71
Tab. 4: Transformer Based on Power Output
72
Illustration 38: Ethernet Port -XF14 for the Connection of the Energy Meter
73
Setpoint Specification" Communication Connection
74
Illustration 39: Ethernet Port "XF13" for the External Control of the Battery Storage System
74
Parallel Switching of Multiple Battery Storage Systems
75
Illustration 40: Feed-Throughs (Green) for Communication and Optional Control Cables
75
Illustration 41: Diagram Showing the Connection of Multiple Battery Storage Systems
75
Illustration 42: Ethernet Ports for Connecting the Energy Meter and the Battery Storage System
76
Tab. 5: Connecting the Control Cables
76
Commissioning
77
Preparatory Work and Information
78
Illustration 43: Control Panel Overview Screen in Windows 10
79
Illustration 44: Network and Internet Section of the Control Panel
79
Illustration 45: Network Adapter Settings
80
Illustration 46: Options for the Network Adapter
80
Illustration 47: Settings for the IP Address, the Standard Gateway and the DNS Server
81
Commissioning the Energy Meter
82
Illustration 48: Configuration Software UCS - Main Menu
83
Illustration 49: Configuration Software UCS - Setting the IP Address for the Energy Meter
83
Illustration 50: Configuration Software UCS - Selecting the Energy Meter
84
Illustration 51: Configuration Software UCS - Overview Page for the Energy Meter
84
Illustration 52: Configuration Software UCS - Entering the Transformer Ratio
85
Illustration 53: Configuration Software UCS -- Network Settings for the Energy Meter
85
Filling in the Commissioning Log
86
Switching on the Battery Storage System
86
Settings in the Web Visualisation
87
Illustration 54: Front View of the Controlshield
87
Illustration 55: Overview of Recommended Settings
88
Illustration 56: Login Window of the Web Visualisation
88
Illustration 57: INTILION Web Visualisation
89
Illustration 58: INTILION Web Visualisation - User Interface
89
Illustration 59: INTILION Web Visualisation - Configuration Interface
90
Illustration 60: INTILION Web Visualisation - Configuration Interface (Excerpt)
90
Illustration 61: INTILION Web Visualisation - Interface for Optimisation of Energy Consumption
92
Illustration 62: INTILION Web Visualisation - Interface for Peak Shaving
92
Illustration 63: INTILION Web Visualisation - Interface for E-Mobility
93
Illustration 64: INTILION Web Visualisation - Interface for Entering the Serial Numbers
94
Illustration 65: INTILION Web Visualisation - Performance Run
95
Fitting the Panels
96
Illustration 66: Panel for the Fire Protection Housing
96
Illustration 67: Panel for the BMS, Inverter, the Controlshield and the Installation Areas
96
Illustration 68: Inserting the Icotek Grommets into the Panel for the Fire Protection Housing
97
Illustration 69: Fastening the Panel to the Fire Protection Housing
97
Contacting the Hoppecke Service Team
98
Illustration 70: Securing the Panels for the Controlshield and the Installation Areas
98
Operation
99
Fault
100
Maintenance
101
Safety Measures During Maintenance Work
101
Inspection and Maintenance Work
102
Maintenance Intervals
102
Tab. 6: Maintenance Intervals
102
Preparatory Measures
103
Maintenance - Annual
104
Battery Storage System
104
Battery Modules
104
Update the Displayed State of Health
104
AC Unit
105
Smoke Detector
105
Doors
105
Special Maintenance Intervals
105
Inverter
105
Electrical Equipment
105
Maintenance of Additional Third-Party Components
105
Remote Software Updates
106
Decommissioning and Disassembly
107
Decommissioning
107
Disassembly
108
Information Regarding Hazards During Disassembly
108
Disassembly Work
109
Discharging the Battery Modules
109
Disassembling the Panels
109
Illustration 71: Removing the Front Panel
109
Disassembling the Communication, Control and Power Cables
110
Illustration 72: Disassembling the Panels for the Controlshield and the Installation Areas
110
Illustration 73: Removing the Floor Plates
110
Disassembling the Panels for the Battery Management System (BMS) and the Inverter
111
Disassembling the Panels for the Fire Protection Housings
111
Illustration 74: Disassembling the Panels for the BMS and the Inverter
111
Illustration 75: Disassembling the Panels for the Fire Protection Housings
111
Disassembling the Cables from the Battery Modules
112
Illustration 76: Battery Module - Removing the Safety Caps
112
Removing the Battery Modules
113
Illustration 77: Battery Module - Disassembly from the Fire Protection Housing
113
Removing the Earthing Points
114
Illustration 78: Disassembling the Earthing System for Rack Rails
114
Illustration 79: Disassembling the Foundation Earthing System
114
Preparing the Battery Storage System for Loading
115
Illustration 80: Securing the Front Panel
115
10.2.2.10 Loading the Battery Storage System
116
Illustration 81: Overview of the Attachment Points
117
Illustration 82: Removing the Covers over the Attachment Points
117
Disposal
118
Applicable Documents
119

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INTILION scalebloc energy Operating Manual (119 pages)

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