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TKH 797 Installation And Maintenance Instructions Manual

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Installation and Maintenance Instructions
797 Elevated Light (Standard model)
LED AGL
Airfield Ground Lighting
03-71085
V1.1

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Summary of Contents for TKH 797

  • Page 1 Installation and Maintenance Instructions 797 Elevated Light (Standard model) LED AGL 03-71085 Airfield Ground Lighting V1.1...
  • Page 2 TKH Airport Solutions 2022 All rights reserved for TKH Airport Solutions. No part of this publication may be reproduced, modified, stored in a retrieval system, or transmitted, by any means or in any form without the written permission of the copyright owner.

  • Page 3: Table Of Contents

    6.11 Using the Adjusting Tool........................35 6.11.1 Adjusting the Angle of Inclination..................... 36 6.11.2 Adjusting the Toe-in........................37 7 More Information........................39 7.1 Operation Information.......................... 39 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 4: About This Manual

    TKH Airport Solutions reserves the right to revise this document without notification. The data provided in this document is based on the most recent information at the time of publication. TKH Airport Solutions is continually seeking to ensure that its products are developed to the latest technological standards.

  • Page 5: Terms And Abbreviations

    Telephone: +31 (0)53 5741456 7483 PG Haaksbergen 7480 AE Haaksbergen info@tkh-airportsolutions.com The Netherlands The Netherlands http://www.tkh-airportsolutions.com For service requests, please contact the TKH Airport Solutions Customer Service department service@tkh- airportsolutions.com Document Information Name : 05_LED_AGL_797_Installation_and Maintenance_03-71085 Version : V1.1 Language : English (Original manual) For the latest version of this document see https://www.tkh-airportsolutions.com/airfield-products/ or scan:...

  • Page 6: Safety Instructions

    Use of this equipment in ways other than described in the datasheet and this manual may result in personal injury, death, or property damage. TKH Airport Solutions cannot be held responsible for injuries or damage resulting from non-standard, unintended application of its equipment. This equipment is designed and intended only for the purpose described in this manual.

  • Page 7: Installation

    Failure to follow these safety procedures can result in personal injury or death. • Allow only qualified personnel to install TKH Airport Solutions and auxiliary equipment. Use only approved equipment. Using unapproved equipment in an approved system may void agency approvals and will void the warranty.

  • Page 8: Action In The Event Of A System Or Component Malfunction

    Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its manual. Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. Only persons who are properly trained and familiar with TKH Airport Solutions equipment are permitted to service this equipment.

  • Page 9: General Recommendations

    Position the earth connector as shown. Retighten the bolts to 9 Nm. Connect the earth wire according to the shallow base installation instructions. Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 10: Maintenance Recommendations

    The light assemblies are delivered fully tested and sealed. In case of malfunctioning during the warranty period, the defective light shall be shipped back to TKH Airport Solutions without opening it. Any attempt to open the light during the warranty period will void the warranty. The prisms are not included in the warranty.

  • Page 11: Explanation Of Symbols

    Explanation of Symbols Correct Incorrect Location/ Movement Arrow Position Arrow Warning Disconnect Connect Look/See Work carried out on runway Work carried out in workshop Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 12: Instructions

    Instructions Part Names Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 13: Accessories

    Accessories Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 14: Installation Tools Required

    Installation Tools Required Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 15: Changing Devices

    Changing Devices Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 16 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 17 The fixation bracket must be tightened into the 2 grooves on the breakable coupling. Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 18: Changing The Front Glass

    Changing the Front Glass Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 19: Changing The Optics Holder Group

    Changing the Optics Holder Group Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 20 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 21 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 22 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 23: Changing The External Cable Group

    Changing the External Cable Group Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 24 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 25 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 26 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 27: Changing The Heat Sink

    Changing the Heat Sink Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 28 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 29 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 30 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 31: Changing The Breakable Coupling

    Changing the Breakable Coupling Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 32 The fixation bracket (6) below the light must fit into the 2 grooves on the breakable coupling. Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 33: Leakage Test

    6.10 Leakage Test Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.
  • Page 34 Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 35: Using The Adjusting Tool

    6.11 Using the Adjusting Tool After each 797 Elevated Light is installed, it must be aligned with the adjacent lights. First adjust the angle of inclination, then the toe-in of the lights. Installation and Maintenance Instructions - LED AGL 797 Elevated Light ©...

  • Page 36: Adjusting The Angle Of Inclination

    Loosen the nuts (2). Adjust the angle of the light with screw (3) to the desired angle. Tighten the nuts (4) to fix the position. Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 37: Adjusting The Toe-In

    Fix the required angle with the bolt (2). The light is now aligned in the correct toe-in. Loosen the nuts in the order shown to allow the position of the light to be adjusted. Installation and Maintenance Instructions - LED AGL 797 Elevated Light ©...
  • Page 38 Tighten the nuts in the order shown below to fix the position of the light. The fixation bracket (6) must be tightened into the 2 grooves on the breakable coupling. Remove the adjusting tool. Installation and Maintenance Instructions - LED AGL 797 Elevated Light © TKH Airport Solutions 2022. All rights reserved.

  • Page 39: More Information

    For technical data refer to the datasheet for your product at https://www.tkh-airportsolutions.com/airfield- products/ or scan: • If you have any questions about installation or maintenance, please contact TKH Airport Solutions Customer Service on service@tkh-airportsolutions.com. Operation Information Operation on constant current source: max.
  • Page 40 Company profile: TKH Airport Solutions is an innovator in airfield ground lighting, offering a complete range of LED AGL products. We build upon the know-how from a long and successful tradition of pioneering developments in the AGL and connectivity industry. Being part of the TKH Group, our company can build on a history of more than 90 years in smart connectivity, energy distribution and AGL.

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