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Owner's Manual & Safety Instructions
Owner's Manual & Safety Instructions
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inspection, maintenance and cleaning procedures. Write the product's serial number in the back of the manual
operating, inspection, maintenance and cleaning procedures. Write the product's serial number in the
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
the receipt in a safe and dry place for future reference.
Keep this manual and the receipt in a safe and dry place for future reference.
Email our technical support at: productsupport@harborfreight.com
When unpacking, make sure that
When unpacking, make sure that the product is intact
the product is intact and undamaged.
and undamaged. If any parts are missing or broken,
If any parts are missing or broken, please call
please call 1-888-866-5797 as soon as possible.
1-888-866-5797 as soon as possible.
©
©
Copyright
2013 by Harbor Freight Tools
Copyright
2013 by Harbor Freight Tools
this manual or any artwork contained herein may be reproduced in any shape
No portion of this manual or any artwork contained herein may be reproduced in
or form without the express written consent of Harbor Freight Tools. Diagrams
any shape or form without the express written consent of Harbor Freight Tools.
within this manual may not be drawn proportionally. Due to continuing
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described
improvements, actual product may differ slightly from the product described herein.
herein. Tools required for assembly and service may not be included.
Tools required for assembly and service may not be included.
Keep this manual for the safety warnings and precautions, assembly, operating,
Keep this manual for the safety warnings and precautions, assembly,
Visit our website at: http://www.harborfreight.com
®
®
. All rights reserved. No portion of
. All rights reserved.
Read this material before using this product.
Read this material before using this product.
Failure to do so can result in serious injury.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
SAVE THIS MANUAL.
22h
61205
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Table of Contents
Related Manuals for Chicago Electric 61205
Summary of Contents for Chicago Electric 61205
- Page 1 Keep this manual and the receipt in a safe and dry place for future reference. Visit our website at: http://www.harborfreight.com 61205 Email our technical support at: productsupport@harborfreight.com When unpacking, make sure that When unpacking, make sure that the product is intact the product is intact and undamaged.
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Page 2: Important Safety Information
A moment of inattention while operating welders may result in serious personal injury. Page 2 For technical questions, please call 1-888-866-5797. Item 61205... - Page 3 3. Keep clothing free of grease, oil, solvents, or any flammable substances. Wear dry, insulating gloves and protective clothing. Item 61205 For technical questions, please call 1-888-866-5797. Page 3...
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Page 4: Electrical Safety Information
Clean and purge containers before applying heat. Vent closed containers, including castings, before preheating, welding, or cutting. Page 4 For technical questions, please call 1-888-866-5797. Item 61205... - Page 5 2. Have your Welder serviced by a qualified maintenance, or cleaning procedures. repair person using only identical replacement parts. This will ensure that the safety of the Welder is maintained. SAVE THESE INSTRUCTIONS. Item 61205 For technical questions, please call 1-888-866-5797. Page 5...
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Page 6: Extension Cords
16 gauge cord. by a qualified electrician before using it. 8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas. Page 6 For technical questions, please call 1-888-866-5797. Item 61205... - Page 7 Galvanized Steel: two pieces of 20 gauge (0.039") sheet steel 50% @ 1.5 kVA, based on 10 second time period – unit can Duty Cycle weld for 5 seconds out of each 10 second time interval Item 61205 For technical questions, please call 1-888-866-5797. Page 7...
- Page 8 Parts List and Diagrams on page 14. Components Wooden Handle Operating Lever Upper Tong Fixed Handle Electrode Tips Spatter Guard Lower Tong Front Jam Nut Rear Jam Nut Power Switch Figure A Page 8 For technical questions, please call 1-888-866-5797. Item 61205...
- Page 9 Screws (15) located at the top/front of the tool. Refer to Assembly Diagram on page 15. Side View Front View Upper Tong (19) Electrode Tips (24) Lower Tong (19a) Figure C Item 61205 For technical questions, please call 1-888-866-5797. Page 9...
- Page 10 Jam Nut toward the Upper Tong Holder to lock in position. See Figure D. Rear Jam Upper Tong Holder Front Jam Operating Lever Front Housing Figure D Page 10 For technical questions, please call 1-888-866-5797. Item 61205...
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Page 11: Duty Cycle (Duration Of Use)
1.5 kVA output Failure to carefully observe duty cycle limitations 5 seconds welding can easily over-stress a welder’s power generation followed by system contributing to premature welder failure. 5 seconds of rest Item 61205 For technical questions, please call 1-888-866-5797. Page 11... - Page 12 Lower Tongs, coat Tip threads with heat sink compound (not included) and screw the Tips onto the Tongs as shown Lower Tong in Figure F. Do not overtighten. Figure F Page 12 For technical questions, please call 1-888-866-5797. Item 61205...
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Page 13: Troubleshooting
3. Decrease Tong pressure. Refer to Adjusting Tong and Operating Lever Pressure on page 10. Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service. Item 61205 For technical questions, please call 1-888-866-5797. Page 13... -
Page 14: Wiring Schematic
Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Specify UPC 193175498069 when ordering parts. Page 14 For technical questions, please call 1-888-866-5797. Item 61205... -
Page 15: Assembly Diagram
Assembly Diagram Item 61205 For technical questions, please call 1-888-866-5797. Page 15... -
Page 16: Please Read The Following Carefully
PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.