Page 1
website:http://biz.LGservice.com e-mail:http://www.LGEservice.com/techsup.html COLOR TV SERVICE MANUAL CHASSIS : MP-03AB MODEL : RE/RL-40/45/56NZ60RB CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. TV/AV MENU MUTE...
SAFETY PRECAUTIONS IMPORT ANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
SERVICING PRECAUTIONS CAUTION: Before servicing receivers covered by this service transistors and semiconductor "chip" components. The manual and its supplements and addenda, read and follow the following techniques should be used to help reduce the SAFETY PRECAUTIONS on page 3 of this publication. incidence of component damage caused by static by static NOTE: If unforeseen circumstances create conflict between the electricity.
Page 5
c. Quickly move the soldering iron tip to the junction of the Fuse and Conventional Resistor component lead and the printed circuit foil, and hold it Removal/Replacement there only until the solder flows onto and around both the 1. Clip each fuse or resistor lead at top of the circuit board component lead and the foil.
5) Follow each drawing or spec for spec and performance of parts,based upon P/N of RPL 6) Warm up TV set for more than 60min before the measurement. Test and Inspection Method 1) Performance : Follow the Standard of LG TV test 2) Extra requirement Model...
Page 7
Test and Inspection Method (S Mark : Option Item) Item Specification Remark Recieving System PAL, SECAM-BG PAL, SECAM-DK, PAL-I PAL, SECAM-BG SECAM-LL’ AV can be input NTSC-M PAL, SECAM-BG, PAL, SECAM-DK, PAL-I NTSC-M Available Channel 1) VHF : E2 ~ E12 2) UHF : E21 ~ E69 3) CATV...
Page 8
Feature and Function Item Remark Specification Feature AV Input Side V/L/R S (Rear, RT model) V/L/R S (Rear, RT model) AV Output V/L/R Component Input COMPONENT1, L/R Rear 480i/ 480P/ 576i (1080i for CHINA) COMPONENT2, L/R S-Video Input side 1, Rear 1 S (Rear, RE,RL model) SCART Full SCART (with RGB Input) : 1...
8. PSM (Picture Status Memory) recalls your preferred picture setting. 9. SLEEP sets the sleep timer. 10. I/II selects the language during dual language broadcast. selects the sound output (option). 11. VCR BUTTONS control a LG video cassette recorder. (With TELETEXT/PIP) - 9 -...
Page 10
12. MULTIMEDIA selects modes. Component 1 or Component 2 switches the set on from standby. 13. TURBO PICTURE BUTTON selects Turbo picture. 14. TELETEXT BUTTONS (option) POWER These buttons are used for teletext. For further details, see the ‘Teletext’ section. TV/AV MULTIMEDIA TURBO...
Page 11
Front panel • RE/RL-44/49/54NA13/14 series TV/AV MENU MUTE TV/AV MENU MUTE ON/OFF (Side panel) • RE/RL-39NZ43 series TV/AV MENU INDEX TV/AV MENU INDEX 7 6 5 9 • RE/RL-44/49/54NZ23 series TV/AV MENU TV/AV MENU • RE/RL-44/54NA23/24 series • RE/RL-44/54NA43/44 series MUTE MENU MUTE...
Page 12
Front panel • RE/RL-39/45/56NZ60 series TV/AV MENU MUTE TV/AV MENU MUTE (Side panel) 1. MAIN POWER (ON/OFF) 10. LED (Light Emitting Diode) DISPLAY switches the set on or off. (option) illuminates brightly when the set is switched (Volume Up/Down) adjusts the volume. Option : Only RE/RL-39NZ43 series, adjusts menu settings.
ADJUSTMENT INSTRUCTIONS These instructions are applied to only MP-03AB chassis. Notes 1.Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect Green Light test instrument. Red/Blue Light 2.Adjustment must be done in the correct order.
Page 14
2. Adjustment 2 Pole Magnet 1) Test Equipment: Oscilloscope, 100:1 Probe 2) Connect oscilloscope to cathode of R, G, B(R926R/B/G: SCREEN ADJ on the PCB) and GND. 4 Pole Magnet 3) Turning Screen Volume (R/G/B) in Focus Pack and adjust R/G/B is 165V!0.5V.
Page 15
7) PIN-P (Horizontal Trapezoid Distortion Compensation 2) Adjust horizontal size (H-SIZE Adjustment) until third bar to Adjustment) indicate horizontal size of circle is accord with the edge of Adjust to make the length of top horizontal line same with it of the frame.
Page 16
3) Receive Crosshatch pattern. 2) Adjust as same as method of Green lens with Red focus (PAL:EU07(PR 8) or NTSC:09CH(PR 13)) control volume of focus pack. * Note: Loosen the butterfly nut in the lens tub slightly,being careful that it is mot loosened to the point that the lens can move out of focus.
Page 17
3. Pattern position adjustment 2. Adjustment 1) Change into pattern shift mode. 1) This adjustment must be operated in a dark room or (Press numeric buttons “9” & “4”) equivalent. 2) Make sure to overlap pattern and image. 2) Adjust after Cut-Off and Focus adjustment. (Use MUTE button) 3) The brightness meter must be located in 20¡...
Page 18
Check the Option Adjustment 1) Check the OPTION1~5 data of attach 6 is well recorded. 2) The option value of each suffix is started on JOB EXP of 3141VMN chassis Assy. Convergence Adjustment Mode - INSTART -> 3 -> MENU * This Mode is for engineering.
Page 19
8.OSD POSITION 2. Sound adjustment data (IC:MSP3411G) 9.AC PATTERN ADJ :Assign location for pattern start Menu Description Range Default <PAL mode> <NTSC mode> FM Prescaler NICAM Prescaler 17,16 8,17 14,30 5,17 10,33 SCART Prescaler 10,15 17,15 3,15 12,31 14,32 S1 VOL SCART 1 Volume 11,14 18,17...
Page 20
3.Picture adjustment data(IC:CXA21801) Menu Description Range D-COL Dynamic color mode setting EXTSW Selects the Y/Cb/Cr input or EY/ECb/Ecr SHPFO Sharpness f0 setting BLKBT RGB output bottom limiter level control (for blanking/signal) PREOV Pre-shoot/over-shoot ratio setting CTILE CTI level setting LTILE LTI level setting PLMTL RGB output amplitude level setiing...
Page 21
4.Picture adjustment data (IC:CXA21802) Menu Description Range R-Y R R-Y axis + (R-Y) component setting R-Y B R-Y axis + (B-Y) component setting G-Y R G-Y axis + (R-Y) component setting G-Y B G-Y axis + (B-Y) component setting UP-BL VBLK position control for top of picture, when VBLK_SW = 1 LO-BL VBLK position control for bottom of picture, when VBLK_SW=1...
Page 22
5.CXA2151Q adjustment item Menu Description Range INPUT Selects the four systems of inputs IN1 to IN4 MAT-O Selects the type of matrix conversion VFREQ Selects the frequency of the dummy sync output to SELV_OUT(pin23) SELS1 Selects the type of the signal input to IN1_H/L1(pin36) and IN1_V/L2(pin37) SELS2 Selects the type of the signal input to IN1_H/L1(pin44) and IN1_V/L2(pin45) FIX-S...
Page 23
6. OPTION Data Adjustment Option 1 Item Specification Remark 200PR 1 : 200 PROGRAM (CHINA ONLY) 1 : LIST no operation 0 : 100 PROGRAM (OTHER COUNTRIES) 0 : LIST operation TSEAR 1 : WITH TURBO SEARCH 1 : RT/ RE 0 : WITHOUT TURBO SEARCH (FRANCE) 2 ;...
Page 24
Option 3 Item Specification Remark 1 : WITH PIP 0 : WITHOUT PIP INDEX 1 : WITH INDEX 0 : WITHOUT INDEX HDEV 1 : HIGH DEVIATION MODULATION (CHINA) 1 : China/ Saudi/ Indo/ Indonesia 0 : RF NORMAL SOUND MODULATION (OTHERS) D - PRO 1 : WITH DOLBY PRO LOGIC 0 : WITHOUT DOLBY PRO LOGIC...
Page 25
Option 5 State Language Function LANGUAGE 0:ENG Only English 1:EU 5EA English/German/French/Italy/Spanish 2:EU ETC Pol./Hungary/Czecho/Russia/Eng English/ Greece 3:GREECE 4:PARSI English/Parsi (Iran) 5:ARAB URDU English/French/Arab+Urdu T-LAN 6:English+Hindi English/Hindi 7:English+I+M+V English/Indonesian/Malaysian/Vietnamese 8:English+THAI English/Thai 9:English+China English/China English/French/Swedish/Czech/German/Spanish/Italian 0:West Europe 1:East Europe Polish/French/Swedish/Czech/German/Slovenian/Italian/Rumanian 2:Turkey EU English/French/Swedish/Turkish/German/Spanish/Italian 3:EAST EU2 English/Hungarian/Serbian/Czech/German/Polish/Spanish/Italian/...
0IMCRFA012A IC, 16P SOIC R/TP 2LINE TO 1LINE DATA SELECTORS TR, CHIP 2SC3875S(ALY) KEC 0TR387500AA IC265 0ICTMLG010A IC, LGDT1000B LG IC QFP 128P TRAY DRP2 TR, CHIP 2SA1504S(ASY) KEC Q100 0TR150400BA IC266 0IMCRSO008A IC, CXA2151Q SONY 48P QFP TRAY 60LCD...
Page 49
LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION Q115 0TR387500AA Q403 0TRTH10007A TR, 2SC5858 TOSHIBA ST TO3P VCBO 1700V IC 22A TR, CHIP 2SC3875S(ALY) KEC Q116 0TR387500AA Q405 0TR126609AA TR, KTA1266-Y(KTA1015) KEC TP TO92 50V 150MA TR, CHIP 2SC3875S(ALY) KEC Q117 0TR387500AA TR, CHIP 2SC3875S(ALY) KEC...
Page 50
LOCA. NO PART NO DESCRIPTION LOCA. NO PART NO DESCRIPTION Q703 0TR387500AA D424 0DD100009AQ TR, CHIP 2SC3875S(ALY) KEC DIODE, RP1HV(1) TP SANKEN TP SANKEN Q704 0TR387500AA TR, CHIP 2SC3875S(ALY) KEC D425 0DS113379BA DIODE, 1SS133 T-72 TP ROHM KOREA DO34 90V Q705 0TR387500AA TR, CHIP 2SC3875S(ALY) KEC...
Page 51
For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
Page 52
For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
Page 53
For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
Page 54
For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
Page 55
For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
Page 57
366-009D CONNECTOR, 2.36PAI 1P . K/M AUTO R2095 0.47 OHM 2 W 5.00% TA62 0RF0470K607 P861 366-932C CONNECTOR, 2.5MM 4P GIL-G LG CABLE S R2096 0RF0470K607 0.47 OHM 2 W 5.00% TA62 P861A 387-A04A CONNECTOR, 4P 2.5MM 100MM H-B UL1007AWG26...
Page 58
For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
Page 59
For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...
Page 60
For Capacitor & Resistors, CC, CX, CK, CN : Ceramic RD : Carbon Film the charactors at 2nd and 3rd CQ : Polyestor RS : Metal Oxide Film digit in the P/No. means as CE : Electrolytic RN : Metal Film follows;...