Related Manuals for Quincy QOCS 25
Summary of Contents for Quincy QOCS 25
- Page 1 Quincy Condensate management QOCS 25, QOCS 53, QOCS 106, QOCS 180, QOCS 360, QOCS 636, QOCS 1325, QOCS 2650, QOCS 5300 Instruction book...
- Page 3 Quincy Condensate management QOCS 25, QOCS 53, QOCS 106, QOCS 180, QOCS 360, QOCS 636, QOCS 1325, QOCS 2650, QOCS 5300 Instruction book Original instructions Copyright notice Any unauthorized use or copying of the contents or any part thereof is prohibited.
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Page 4: Table Of Contents
Instruction book Table of contents Safety precautions......................3 ........................... 3 AFETY ICONS ......................3 ENERAL SAFETY PRECAUTIONS ................... 3 AFETY PRECAUTIONS DURING INSTALLATION ....................4 AFETY PRECAUTIONS DURING OPERATION ................5 AFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR .........................5 ISMANTLING AND DISPOSAL General description......................7 ...........................7 NTRODUCTION ............................7... -
Page 5: Safety Precautions
Instruction book Safety precautions Safety icons Explanation Danger to life Warning Important note General safety precautions All responsibility for any damage or injury resulting from neglecting these precautions, or non-observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer. -
Page 6: Safety Precautions During Operation
Instruction book 6. In multiple compressor systems, manual valves must be installed to isolate each compressor. Non-return valves (check valves) must not be relied upon for isolating pressure systems. 7. Never remove or tamper with the safety devices. 8. If the maximum pressure of the compressor is higher than the design pressure of the connected equipment (e.g. -
Page 7: Safety Precautions During Maintenance Or Repair
Instruction book Safety precautions during maintenance or repair All responsibility for any damage or injury resulting from neglecting these precautions, or non observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer. - Page 8 Instruction book Disposal of electrical and electronic appliances (WEEE) This equipment falls under the provisions of the European Directive 2012/19/EU on waste electrical and electronic appliances (WEEE) and may not be disposed as unsorted waste. The equipment is labelled in accordance with the European Directive 2012/19/EU with the crossed-out wheelie bin symbol.
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Page 9: General Description
(see section Technical data). QOCS 25 and QOCS 53 have two stages and are replaceable units. QOCS 106 up to QOCS 1325 have two stages and are serviceable units. QOCS 2650 and QOCS 5300 have three stages and are serviceable units. - Page 10 Instruction book Flow diagram QOCS 25 – QOCS 53 Condensate inlet Pressure relief vent Muffler Oleophilic filter (first stage) Organoclay filter (second stage) Condensate outlet Test outlet The condensate, containing fine oil droplets, enters the unit via inlet (1) into the mufflers (3) and is depressurized.
- Page 11 Instruction book QOCS 106 – QOCS 1325 QOCS 360 Condensate inlet Mufflers Oleophilic filters (first stage) Service indicator (oleophilic filter) Service indicator (unit clogged) Drain Organoclay filter (second stage) Condensate outlet Test valve Diffuser Test capsule storage compartment The condensate, containing fine oil droplets, enters the unit via the Inlet (1) into the mufflers (2) and is depressurized.
- Page 12 Instruction book QOCS 2650 – QOCS 5300 QOCS 2650 – QOCS 5300 Condensate inlet Mufflers Oleophilic filters (first stage) Service indicator (oleophilic filter) Service indicator (unit clogged) Drain Organoclay filters (second stage) 2920 7197 51...
- Page 13 Instruction book Organoclay filters (second stage) Condensate outlet Test valve Diffuser Test capsule storage compartment The condensate, containing fine oil droplets, enters the unit via inlets (1) into the mufflers (2) and is depressurized. The condensate flows to the first tower and seeps through an oleophilic filter (3), which absorbs most of the oil.
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Page 14: Installation
14.4 oclay Operating weight (lb) 1389 Model Connections Inlet BSP/NPT Outlet BSP/NPT QOCS 25 1 x 1/4 ” 1 x 3/8 ” QOCS 53 1 x 1/4 ” 1 x 3/8 ” QOCS 106 2 x 1/2 " 1 x 1/2 "... -
Page 15: Installation Procedure
Instruction book Model Connections Inlet BSP/NPT Outlet BSP/NPT QOCS 2650 2 x 3/4 " 1 x 3/4 " QOCS 5300 2 x 3/4 " 2 x 3/4 " Installation procedure Always install the device as shown in the pictures, i.e. vertically. The test port should always be plugged during normal working conditions. - Page 16 Instruction book QOCS 25 – QOCS 53 QOCS 106 – QOCS 1325 QOCS 2650 2920 7197 51...
- Page 17 The connection can be made using one or both condensate inlets. The piping diameter must be at least 6 mm for QOCS 25-53, 10 mm for QOCS 106-636 and 20 mm for QOCS 1325-5300. The piping must be laid out in such a way that no pockets are formed where condensate can collect.
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Page 18: Operating Instructions
Instruction book Operating instructions Putting into operation The plastic bag of the filters must be removed. Do not remove the net around the filters. Unit must not be placed under direct sunlight. QOCS 106 – QOCS 1325 1. Remove the lid of the housing. Take out the oleophilic filter. 2. - Page 19 Instruction book 3. Make a connection using flexible hose between both cartridges as shown in below figure. 4. One of the connection on the first cartridge should always remain closed. 5. Check that the muffler is place properly and exactly below the condensate inlets. 6.
- Page 20 Instruction book QOCS 5300 1. QOCS 5300 consists of two identical units and a flow divider. 2. The steps in section QOCS 2650 must be followed on each unit. 3. A flow divider must be installed on a wall at a level minimum 0.5 m above the condensate treatment devices.
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Page 21: Maintenance
Instruction book Maintenance Maintenance Check the filters regularly as explained below in order to prevent untreated condensate from entering the sewer. Sample the condensate weekly. • If the filters are not installed properly, oil-containing condensate can leave the condensate treatment device. •... - Page 22 Instruction book 1. Open the test valve and collect the condensate in the test capsule stored in the compartment on the cover. 2. Compare the turbidity of the sample with the 10 ppm reference side on the test capsule. Oleophilic filter Initially, the oleophilic filter will float almost completely on the condensate and only the bottom part will act as filtration medium.
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Page 23: Options
8102 0470 30 Manifold for QOCS 636 up to QOCS 5300 8102 0470 31 Wall-mounting bracket for QOCS 25 – QOCS 53 An optional wall-mounting bracket is available to mount the unit on the wall. Wall-mounting bracket 8102 0470 01... -
Page 24: Problem Solving
Instruction book Problem solving Condition Fault Remedy A lot of oil entered the Compressor Replace all filters. Clean the vessels. Check the condensate treatment malfunctioning compressor. device. The service indicator Too much Check the compressor FAD (see section Technical data). (5 - View of the unit) condensate flows into rises... -
Page 25: Technical Data
Instruction book Technical data Reference conditions and limitations Reference conditions Effective working pressure of the bar(e) compressor Effective working pressure of the psig compressor Compressor running hours per day Oil type Organoclay QuinSyn Plus, QuinSyn Endura, QuinSyn Edge, QuinSyn Prime, QuinSyn Flex or any other synthetic oil. - Page 26 Instruction book Models QOCS QOCS QOCS QOCS QOCS QOCS QOCS QOCS QOCS 1325 2650 5300 Cold climate 1666 3332 Cold climate 1766 3532 7065 Mild climate 1250 2500 Mild climate 1325 2650 5300 Hot climate 1216 Hot climate 1289 2578 Installation with compressors, air receivers and filters: Models QOCS...
- Page 27 Instruction book Separation performance For an outlet oil carry-over of 5 mg/l instead of 10 mg/l, multiply the compressor capacity (FAD) in the tables above by 1/2. 2920 7197 51...
- Page 30 Performance You Demand. Reliability You Trust. www.quincycompressor.com...