xsto DC Series Operation Manual
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xsto DC Series Operation Manual

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OPERATION MANUAL
POWERED STAIR CLIMBER
CT070

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  • Page 1 xstoclimbers.com OPERATION MANUAL POWERED STAIR CLIMBER CT070...
  • Page 2 The company XSTO CO.,LTD. Hereby declares that the powered stair climber merchandises conform to the current regulations of the European Union, EC Guidelines 2006/42/EC. This declaration becomes void if the climbers have been altered without the consent of XSTO CO.,LTD. Description of the machine: Powered Stair Climber Model:...

  • Page 3: Table Of Contents

    CATALOG 1 Symbols and safety instructions............... 1 2 Description......................3 2.1 The features.....................3 2.2 Technical data..................7 2.3 Application fields..................7 2.4 Technical parameters................7 2.5 Dimensions.................... 13 2.6 Standard Supply Accessories............16 2.7 Optional Accessories................16 3 Initial Operation.................... 17 3.1 Foldable Toe Plate................18 3.2 Adjustable handrail................18 3.3 Battery Pack...................19 3.4 Turning on the Stair Climber and misoperation prevention...
  • Page 4 4.10 Transport....................39 4.11 Cargo loading method and carrier curve........40 5.Maintenance....................43 5.1 Battery pack...................43 5.2 Exchange the fuse................47 5.3 Check the brake pad and the climbing wheel......48 5.4 Folding maintenance（suit for GFC&EFC）........49 5.5 Recycling....................49 6 Malfunction and troubleshooting............50 6.1 Some problems and Solutions............50 6.2 diagnostic trouble codes..............51 7 Warranty and Responsibility..............52...

  • Page 5: Symbols And Safety Instructions

    1 Symbols and safety instructions WARNING__Can lead to serious injuries and fatalities CAUTION__Can lead to light injuries NOTICE__Can lead to material or premises damage Before initial operation, read the user manual and take note of the  warning and safety instructions. Before initial operation, check the electronic functions, the safety ...
  • Page 6 It may interfere with other electronic devices’ sensitive  electro-magnetic fields (e.g. anti-theft systems in department stores). Only the accessories provided by XSTO are provided.  Please do not operate this machine if you are color blind  This appliance is not intended for use by persons (including ...

  • Page 7: Description

    2 Description 2.1 The features 2.1.1 EC/GC series 1.Fold-down handle 2.Up/down switch 3.Battery status 4.Climbing wheel 5.Brake bar (For some type) 6.Cover 7.Operating button 8.Speed switch 9.Clamp 10.ON/OFF switch 11.Main wheel 12.Toe plate...
  • Page 8 2.1.2 ZW4/DC series 1. Fold-down handle 2. Up/down switch 3. Battery status 4.Cover 5. Climbing wheel 6. Operating button 7. Speed switch 8. Locking bolt 9. ON/OFF switch 10. Main wheel 11. Toe plate...
  • Page 9 2.1.3 ZWEFC series 1.Fold-down handle 2.Up/down switch 3.Battery status 4.Climbing wheel 5.Cover 6.Operating button 7.Speed switch 8.Clamp 9.Folding mechanism 10.ON/OFF switch 11.Main wheel 12.Toe plate...
  • Page 10 2.1.4 ZWGFC series 1.Fold-down handle 2.Up/down switch 3.Battery status 4.Climbing wheel 5.Brake bar (For some type) 6.Cover 7.Operating button 8.Speed switch 9.Clamp 10.Folding mechanism11.ON/OFF switch 12.Main wheel 13.Toe plate...

  • Page 11: Technical Data

    2.2 Technical data This user manual is for EC/GC/DC series. 2.3 Application fields It’s highly portable and very economic with the ability to carry loads up and down stairs. Requiring a single operator, this stair climber can transport heavy loads up and down stairs with minimum fuss, providing a huge saving on labor costs.
  • Page 12 Board type UP/Down mode display Step count on 68-153floors 68-153 floors 52-117 floors one charge (1224-2448 steps) (1224-2448 steps) (936-1873 steps) Fold Type Handrail Fold Frame Fold Handrail Fold Brake Tyre size(inch) Step height limitation(mm) Machine+Goods Machine+Goods Machine+Goods Required step carried carried carried...
  • Page 13 g temperature of - +40℃ - +40℃ - +40℃ battery On body name On body name On body name Serial number plate plate plate Protection Level IP54 IP54 IP54 Note: The machine will have machining errors and assembly errors. The actual size will generally be within 5mm of the above table and the weight will be within 0.5kg 2.4.2 ZW7170EC and ZW7170EFC Type...
  • Page 14 Fold Type Handrail Fold Frame Fold Brake Tyre size(inch) Step height limitation(mm) Machine+Goods Machine+Goods Required step width carried carried （Straight step） +100mm +100mm Minimum Platform size Depends on the Depends on the （ the turn of stairs） height of the user height of the user Battery type Lithium ion battery...
  • Page 15 2.4.3 DC Series Type ZW4170DC ZW4200DC Height: 1555 Height: 1555 Unfold size Width: 530 Width: 530 (mm) Depth: 620 Depth: 620 Height: 1235 Height: 1235 Fold size Width: 530 Width: 530 (mm) Depth: 320 Depth: 320 Main unit: 24.5 Main unit: 28.5 Weight Charger: 0.3...
  • Page 16 Charging voltage(V) 110-230 110-230 Direct current motor 48V 400W 48V 400W Noise level (1 m out <70dB <70dB from actuator) -5℃ - +35℃ / 0℃ - -5℃ - +35℃ / 0℃ - Storing/operating +40℃ +40℃ temperature of device (With no icing) (With no icing) Storing/operating -5℃...

  • Page 17: Dimensions

    2.5 Dimensions 2.5.1 Handrail Fold series Folding Unfolding Unit: mm Type ZW7170GC 1590 1195 ZW7170EC 1590 1195 ZW7200GC 1590 1195...
  • Page 18 2.5.2 Frame fold series Folding Unfolding Unit: mm Type ZW7170GFC 1590 ZW7170EFC 1590...
  • Page 19 2.5.3 DC fold series Unit: mm Type ZW4170DC 1555 1235 ZW4200DC 1555 1235...

  • Page 20: Standard Supply Accessories

    2.6 Standard Supply Accessories Main unit Safety strap Battery Pack Normal charger 2.7 Optional Accessories Speedy Main wheel Battery Pack Door Delivery Charger Water-bucke Ground Support Cylinder Frame Extender...

  • Page 21: Initial Operation

    t Device system Device(single bottle, double bottles) Center of Extension Gravity End bar Transfer device Device Adjustment Frame Foldable Storage Box Chair Delivery Toe Plate Holder Note:Machines and accessories will be replaced gradually without further notice. 3 Initial Operation Note - Before initial operation, please ensure the machine is operated in an environment higher than 0 ℃...

  • Page 22: Foldable Toe Plate

    Note - Motor 50% working time[Continuons Operating Hours/(Continuons Operating Hours+Continuous rest hours)≤50%],Rated load of 70% or above,the maximum continuous running time is less than 10 minutes.Rated load of less then 70% ,the maximum continuous running time is less than 30 minutes. 3.1 Foldable Toe Plate Plate expanded...

  • Page 23: Battery Pack

    3.2.2 For ZW4/DC Use the lock bolt to adjust Handrail the length of the handle, then tighten the lock bolt. Locking bolt 3.3 Battery Pack Note - Keep the plug-in dry! Install the battery pack downwards. After inserting the battery, the machine have power automatically.

  • Page 24: System

    and misoperation 3.4 Turning on the Stair Climber prevention system Turning on the stair climber. the state: "1" means turn on, and "0"means turn off. The screen on the battery box shows the battery level. (after 10 minutes of no operation, the misoperation prevention system will turn on automatically and the...

  • Page 25: Check The Brake

    3.6 Check the Brake Note: Only apply to ZW7170GC/ZW7170GFC/ZW7200GC. WARNING - Do not use the machine, if the required brake effect (on one side or both sides) is not guaranteed! Contact manufacturer or authorized personnel ! WARNING - Check safety brakes without load ! It is safety protecting tools for the automatic braking of the climber from sliping down the...

  • Page 26: Two-Speed Climbing Mode

    3.7 Two-Speed Climbing Mode Press the high/low speed switch approx 0.2 seconds to switch modes. The lights will switch colors, gear “－” is low speed mode (flash green), gear “＝” is high speed mode (flash red). The initial state of each power-up is low speed mode (flash green).

  • Page 27: Up/Down Mode Switch

    3.8 UP/Down Mode Switch Press the up/down stair speed about 0.2 seconds, to switch modes. LED lights will switch colors, with green light means going upstairs and red light means going downstairs. The initial state Light of each power-on is upstairs mode (green).

  • Page 28: Check Battery Capacity

    The angle range in the left figure is 0 ~ 16 °. If it is not in this range, the rotation of the climbing motor will slow Angle Angle down. When the high and range range speed buttons pressed for 3 seconds, the angle control can be turned off.
  • Page 29 When the power is displayed as 10% (part of the power is displayed as 1 grid) ，the power can support the machine to continue to work 40-55 steps.

  • Page 30: Operation

    4 Operation Warning - Only trained people can operate this machine！ Warning - Practice driving without a load and with minimum speed! Warning - Always operate with both hands! 4.1 Picking up Load 1.Adjust the climbing arm, make sure that one side of the arm wheels do not touch the ground and the other side wheels are above the stair.

  • Page 31: Operating On Flat Ground

    4.2 Operating on Flat Ground 1.Adjust the climbing arm, make sure that one side of the arm wheels do not touch the ground and the other side wheels are above the stair. as shown position in the picture. 2. Turn off the safety brake. 3.

  • Page 32: Operating On A Slope

    4.3 Operating on a Slope 1.Adjust climbing wheels/arms to avoid the climber running on flat ground as shown position in the picture.Tilt the stair climber and ensure it is balanced. 2.Driving downhill, the operator should stand above the climber. for heavy cargo or dealing with steep scope, people often need to meet to complete operation.

  • Page 33: Climbing Upstairs

    4.4 Climbing upstairs Warning-When climbing upstairs, the operator will feel an initial force. Adjust the angle of the machine keeping the balance of gravity to counteract the force. Warning-Always keep the machine balanced. Warning - Do not allow people to stand below the machine during operation! Prevent the machine from tipping over due to improper operation and cause danger to the operator.
  • Page 34 3. Tilt the machine to Proper angle. Warning-Adjust the climbing arm to avoid the motor shell colliding with the step. 4.Turn off the safety brake. (only for the mode of ZW7170GC/ZW7170GFC/ZW7 200GFC) 5. Pull the Stair Climber backwards, secure the main tires are always close to the step facade.
  • Page 35 7. Adjust the climbing arm, secure that one side of the arm wheels do not touch the ground and the other side wheels are above the stair. as shown position in the picture. 8.Adjust the operating angle of the machine and hold the operating switch button to climbing upstairs.
  • Page 36 10. Pull the stair climber to next step, then repeat the climbing action. Operator should hold the climber handrails during this process.

  • Page 37: Climbing Downstairs

    4.5 Climbing downstairs Warning-when climbing stairs, the operator will feel an initial force. Adjust the angle of the stair climber to keep the balance of gravity to counteract the force Warning- Always keep the machine balanced Warning- Do not allow people to obstruct the machine 1.
  • Page 38 3. Tilt the machine to Proper angle. Warning- Do not tilt too low to avoid the cover hitting the steps 4. Turn on the brake tools. (only for the mode of ZW7170GC/ZW7170GFC/ZW 7200GC) 5.1. (Only apply to ZW7170GC/ZW7170GFC/ZW 7200GC) Push the machine forward until the brakes locks the stair climber on step edge.
  • Page 39 5.2. (only apply to ZW7170EC/ZW7170EFC/ZW4 170DC)/ZW4200DC (1) Operation for the first step is as follows: push the handrails making the machine moving slowly, until the end of the wheel axis and the stairs edge are in a straight line,as shown in the picture.

  • Page 40: Pausing Machine On Stairs

    7. Repeat the climbing action. Operator should hold the climber handrails during this process. 4.6 Pausing machine on stairs The stair climber can be layed on the stairs. Its safety brakes and handrails prevent it from sliding down the stairs.

  • Page 41: Parking

    4.7 Parking Caution -Be sure to turn off the power after each use. When the machine is parked, be sure it is vertical located on the ground, steady without swagging. 4.8 Loading a vehicle For heavy loads or higher loading areas,use portable stair。...

  • Page 42: Unloading A Vehicle

    4.9 Unloading a vehicle For heavy loads or higher loading areas,use portable stair. portable stairs...

  • Page 43: Transport

    4.10 Transport Warning-Please note the weight specifications Warning- During transportation in vehicles, secure the climber according to the relevant legal regulations!. Be careful-Turn off the machine on transportation 1.Fold up the toe-plate 2. Fold up the adjustable handrails...

  • Page 44: Cargo Loading Method And Carrier Curve

    3. Press the brake arm down to close the brake function. This will avoid damage during transportation. (only for ZW7170GC/ZW7170GFC) 4.11 Cargo loading method and carrier curve When the goods are putting on the toe plate,Adjust the position(Y axes) of the goods to keep balance.Keep the goods as close to the vertical beam as possible.Tie the goods to the vertical beam with a strap.Make sure the center of gravity of the goods is within the width of the toe plate(X axes).
  • Page 46 Due to the difference of cargo weight, the speed of the machine is different. For the relationship between cargo weight and climbing speed, refer to the chart below.

  • Page 47: Maintenance

    5.Maintenance 5.1 Battery pack CAUTION - Never touch with moist hands! Notice- Protect the climber against humidity! Notice- Charge the battery pack after each use!. Notice - protect the charger and the charging cable from oil, grease, aggressive cleaning agents, thinners or damage. Notice-follow the operating instructions of the charger.
  • Page 48 2. pull out the battery pack 3. Connect the charger Charger hole 4. Please follow instructions when charging. Battery instructions and precautions （1） Storage When the battery pack to be long-term stored, charge the battery pack to about 50% capacity,store in dry and ventilated place, charge for every 3 months.
  • Page 49 （2） Transportation The battery pack and charger should be packaged for transport, prevent excessive vibration, shock or extrusion in transport process and prevent the sun and rain. （3） Maintenance a） The battery pack should be stored in 40%〜60% charged capacity. b）...
  • Page 50 charged not； Battery pack can be used normally f）Warranty period Warranty period of this product is 12 months from delivery date.Cycles:500 times,capacity≥80%. （4）Battery Handling Precautions *Forbid to immerse battery in water or juice or other liquids, and do not get wet! *Don't charge, use and store battery near a heat source such as fire and heater!Stay away from flammable and explosive materials.

  • Page 51: Exchange The Fuse

    when the battery is being used or charged! *Forbid to use battery pack in a very hot environment, such as under direct sunlight or in car on hot day. Otherwise, the battery pack will overheat, which will affect battery performance and shorten battery life! *Do not over charged.

  • Page 52: Check The Brake Pad And The Climbing Wheel

    5.3 Check the brake pad and the climbing wheel Notice - Check the wear of the climbing casters regularly. If they are damaged or worn seriously, please contact the authorized professional or manufacturer. 1. Check climbing wheels regularly and pay attention to wear limit.

  • Page 53: Folding Maintenanceļ¼ˆSuit For Gfc&Efc

    5.4 Folding maintenance（suit for GFC&EFC） For Folding type(GFC&EFC), Position of the folding position should coated be regularly greased with with butter to ensure folding smooth, and the maintenance period is 6 months. 5.5 Recycling The powered stair climber is product of long durability. However,if your machine is old and has reached the end of its lifespan you may return its components to SXTO to be recycled.

  • Page 54: Malfunction And Troubleshooting

    6 Malfunction and troubleshooting 6.1 Some problems and Solutions problem check and potential solution Check the battery pack. If it shows low The climber machine power (<20%), please charge. can't start or can't go up If the above situation is turned out. or down stairs Please contact the supplier.

  • Page 55: Diagnostic Trouble Codes

    6.2 diagnostic trouble codes When the operation angle of the climbing machine is not correct, "E6" will be displayed, and two digit number of steps will be displayed in normal state. If there are other fault codes and the machine can not operate normally, please provide the code displayed on the digital tube to your supplier and Digital tube...

  • Page 56: Warranty And Responsibility

    7 Warranty and Responsibility 7.1 Warranty The warranty of the motor, decelerator, battery and control panel as well as main device is 12 months;The warranty of the switch is 3 months. Damage caused by the following reasons is not covered by the warranty: Damage caused by overwork.
  • Page 57 Pneumatic outer tires C-1-00497 Pneumatic inner tires C-1-00496 B-1-00495 （DC） Speed switch base /B-1-00597 and Speed switch （GC） B-1-00494 （DC） Up/down switch base /B-1-00596 and Up/down switch （GC） B-1-00727 Operating button （GC） Beyond the scope of maintenance and beyond the warranty period of the product, we still provide perfect service, only charge the cost of spare parts.

  • Page 58: Responsibility

    7.2 Responsibility The manufacturer is not responsible for any damage to the POWERED STAIR CLIMBER caused by the following cases. Inappropriate operation Inappropriate operation.  Repair or dismantle the equipment without authorization.  Do not follow the operating manual.  Install parts or accessories that are not exclusive for POWERED ...

  • Page 59: Accessories And Method Of Use

    8 Accessories and method of use Note:If the contents of this specification is changed because improving product quality or upgrading technical parameters, we will not give notice . For the latest product information, please contact the supplier 8.1 Quick Charger It can shorten time in half by using a quick charger.

  • Page 60: Extra Toe Plate

    8.3 Extra Toe Plate 1. For heavy loads, use extra toe plate. The size can be customized. 2. Installation Extra toe plate can be bolt connected with pedestal.

  • Page 61: Water Bucket Tool

    8.4 Water bucket tool 1. This tool can transport 6 bottles of water at one time. Maximum loading capacity is 19L, Maximum diameter of bottle: 320mm, maximum height of bottle: 370mm. 2 .Installation Water bucket tool includes two parts and is bolt connected to climber at three points, as shown in picture.

  • Page 62: The Ground Support System

    3. Loading Loading the water bottles from bottom to top. 8.5 The Ground Support System 1. Introduction For heavy loads transporting on flat ground, the Ground Support System is convenient and quickly. The entire body can be folded and unfolded easily.

  • Page 63: Cylinder Device

    3. Using the hanger to fold or unfold the tool. 8.6 Cylinder device 1. Introduction Cylinder device has two models (single and double cylinder). The maximum diameter is 500mm for single cylinder, and is 310mm for double cylinders. 2.Installation The cylinder device is bolt connected to the climber.

  • Page 64: Extension Device

    3.For single bottle mode, load a single gas cylinder at a time. Put the cylinder in the circular arc groove of the cylinder tool. the arc plate adjust the arc size automatically to meet the diameter of different cylinders. 4.For double bottle mode, load two bottles each time, or it will cause instability.

  • Page 65: Gravity Center Adjusting Device

    Installation The extension device is bolt connected to the climber. 8.8 Gravity center adjusting device For the low center of gravity cargo, use this device to adjust the gravity.

  • Page 66: Frame Extender

    8.9 Frame Extender 1. Introduction For the high cargo,use this device to improve operability. 2.Installation The extension device is bolt connected to the climber.The disassembly of the rotating positioning body shall be carried out under the guidance of the manufacturer 8.10 Widened guardrail 1.
  • Page 67 2、 Find the mounting hole on the stair climber; unscrew the Bolts and place the stair climber between the bolts and the widened guardrails. Assemble the Stair Climber and the widened fixture by bolting the nuts. Note the large gasket at the nut end. 3、...

  • Page 68: Telescopic Folding Widened Guardrail

    8.11 Telescopic folding widened guardrail 1、 The telescopic folding and wide guardrail tooling is one of the tools of the stair-climbing machine, which widens the load-bearing range of the stair-climbing machine and improves the stability of the loading goods. Can Be Flexible to accommodate different widths of goods, can be folded to facilitate...

  • Page 69: Extension Device (Stainless Steel)

    3、 Open the welded body of the guardrail. Unscrew the nut bolts and stretch to the appropriate width. Tighten the plum bolts. Load the cargo. The top cargo is bound with a strap. For Transport. 8.12 Extension device (stainless steel) 1、...

  • Page 70: Aluminium Alloy Tool For Widening Guardrail

    3、Place the goods to be transported on the loading board. The goods are tied together with the vertical beam of the stair-climbing machine body and transported by the stair-climbing machine. 8.13 Aluminium Alloy tool for widening guardrail 1、 Aluminum Alloy widening guardrail is a kind of climbing machine, which widens the carrying range...
  • Page 71 2、 Remove the fenders; find the mounting holes on the Stair Crawler; unscrew the bolts and place the stair crawler between the bolts and the Wiper, and assemble the stair crawler and the wiper assembly by the bolts. 3、Raise the guard rail. Pull the Blue Shrink tube to unlock the expansion lock and stretch to the proper...

  • Page 72: Assembly Instruction For Unfinished Machine

    9 Assembly Instruction for unfinished machine 9.1 ZW7170GC/ZW7200GC/ZW7170EC Tools Machine parts...
  • Page 73 Install the mudguard Use Hexagon socket head cap screws M4x12(8 pcs) Install v-arm assembly Use a wrench to tighten the nut bolts with Hexagon head Bolt M8x45(4 pcs) and nyloc nut M8(4 pcs)

  • Page 74: Zw4170Dc/Zw4200Dc

    9.2 ZW4170DC/ZW4200DC Tools Machine parts...
  • Page 75 Use a wrench to tighten the nut Install the tyre bolts with Hexagon head Bolt M20x130(2 pcs) and nyloc nut M20(2 pcs)
  • Page 76 +86-760-28207258 info@xsto.net Floor 1, Building C, 555 Plant. Ma’an Cun Rd, Cuiheng New District, Zhongshan City, Guangdong, China...

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