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Technical docuentation No.TD-LM531-008-02 5-Unit Reel Mower Service Manual Serial No. LM531:10001- Ver.1.0...
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Items of description are categorized per system for representative maintenance contents. We hope you will use the product safely, and take advantage of its best performance. Kyoeisha Co., Ltd. Warning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety.
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Engine ・ Hydraulic equipment ・ For repair of those items, please contact your sales dealer or Kyoeisha. Please note that our product warranty may be void if you disassemble or repair the items.
LM531 Safety Failure to adequately follow these safety Never allow children or people unfamiliar precautions may cause an accident resulting in with these instructions to use or service the injury or death. machine. Local regulations may restrict the age of the Danger Danger operator.
LM531 Safety Add fuel before starting the engine. Never Never operate across the face of the remove the cap of the fuel tank or add fuel slope, unless the machine is designed for while the engine is running or when the this purpose.
LM531 Safety Slow down and use caution when making To reduce the fire hazard, keep the engine, turns and crossing roads and sidewalks. silencer/muffler, battery compartment fuel storage area, cutting unit and drives free of Stop the blades rotating before crossing grass, leaves, or excessive grease.
If they are damaged, become dirty, or peel off, replace them with new ones. Part numbers for decals that need to be replaced are listed in the parts catalog. Order them from a Baroness dealer or Kyoeisha. Safety Signs and Instruction Signs Page 1-5...
LM531 Disposal Recycle and Waste Disposal About Recycle Recycling battery etc. is recommended for environmental conservation and economical use of resources. It may be required by local laws. About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations.
LM531 Maintenance Standards and Maintenance Maintenance Standards List of Maintenance Specifications LM531 Engine model Kubota D1105-E4B (Diesel) No load rpm 1,400 - 3,000 rpm 3.1 dm (3.1 L) (0.82 gal (US)) API Service grade class CF or Quantity of engine oil (including filter) higher, SAE Viscosity grade 10W-30 6.0 dm...
LM531 Maintenance Standards and Maintenance Tightening Torques Important Refer to the Tightening Torque table. Note that the Baroness product warranty may not apply to defects caused by incorrect or overtorque tightening, etc. Standard Tightening Torques Bolts and Nuts Important A number of bolts are used in each part of this machine. Be sure to re-tighten the bolts and nuts, because they may be loosened at the earlier stage of the use.
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LM531 Maintenance Standards and Maintenance Hydraulic Hose The tightening torques for union joints and union adaptors with parallel pipe threads (G, PF) are shown in the table below. A union joint or adaptor will not become loose or leak as long as it is tightened by the specified torque.
LM531 Maintenance Standards and Maintenance Principal Tightening Torques Tightening Torque by Model LM531 Tighten the following bolts and nuts to the torque specified in the table. For thread locking adhesive, apply a medium strength thread locker (ThreeBond 1322 anaerobic adhesive or equivalent). Tightening torque Thread locking Location...
LM531 Maintenance Standards and Maintenance General Precautions Housing Bearing Bearing Bearing driver The bearing is a precision machine part. When pressing the bearing into the shaft and Handle the bearing in an appropriate work housing evenly, apply pressure evenly with environment so that dust does not enter the the bearing driver in contact with the inner interior, and be extremely careful not to subject...
LM531 Maintenance Standards and Maintenance Stop Ring Shaft Stop ring (sharp edge side) Caution Stop ring groove When installing the stop ring to a hole or a When installing the stop ring for a hole, shaft, the stop ring may become disengaged assemble the stop ring so that the sharp from the dedicated pliers, fly off, and cause edge side receives the load (indicated by an...
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LM531 Maintenance Standards and Maintenance Slot When installing spring pins, install them such that the slot in the spring pin is facing the direction in which load is applied from. As shown in the illustration, check the installation orientation of the spring pin if a load is applied in the direction of the arrow.
LM531 Maintenance Standards and Maintenance Special Tool List of Special Tools Pressure gauge for high pressure measurements Pressure: For the range of 0 - 35 MPa For the range of 0 - 5,076.40 psi K4701000010 For the range of 0 - 356.90 kgf/cm Primarily used for measuring the pressure of high-pressure parts.
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LM531 Maintenance Standards and Maintenance Gauge valve Used to temporarily shut off the fluid to be measured during maintenance, K4701000060 inspection, or repair, etc. of the pressure gauge. vasdfi-016 Pressure gauge joint K4701000040 Used as a joint for pressure pipes. vasdfi-006 Female connector 1015-04 Used as a connector to attach the...
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LM531 Maintenance Standards and Maintenance Special adapter PF1/4 PT3/8 Used as an adapter for the T-joint K3009000042-Y during pressure measurements. vasdfi-015 Bushing BUT1/2 x 3/8 Used for bushing for size adjustment K3020080601-Y during pressure measurements. q9c6v6-003 Adapter 1013-12 Used as an adapter for the T-joint K3000120002-Y during pressure measurements.
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LM531 Maintenance Standards and Maintenance WP210-9 hose 3-580 Used as a hydraulic hose for high K3105330580 pressure measurements. vasdfi-008 WP35-12 hose 1-660 Used as a hydraulic hose for K3100410660 extremely low pressure measurements. q9c6v6-040 T-joint TEF PT1/4 Used to install a pressure gauge K3021040002-Y between the hydraulic hoses.
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LM531 Maintenance Standards and Maintenance Screw cap 1/4 Two of these are used as locks for the K3008000482-Y T-joint during pressure measurements. q9c6v6-002 90-degree elbow 1033-6 Used as an adapter for the T-joint K3001060002-Y during pressure measurements. q9c6v6-039 Different diameter elbow PT3/8 PF1/2 Used as an adapter for the T-joint K3006000082-Y during pressure measurements.
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LM531 Maintenance Standards and Maintenance Adapter 1013-9 Used as an adapter for the T-joint K3009000042-Y during pressure measurements. vasdfi-015 Reducing adapter PT3/8 PF1/4 Used as an adapter when installing K3007000062-Y the pressure gauge to the pressure measurement port. vasdfi-015 Reducing adapter PT1/8 PF1/4 Used as an adapter when installing K3007000032-Y the pressure gauge to the pressure...
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LM531 Maintenance Standards and Maintenance Wheel mounting base bracket F kit Used to remove and install the wheel K4802000860 mounting base of the front wheel. q9c6v6-043 Bolt, heat-treated M12-35P1.5 One of the parts that compose the wheel mounting base bracket F kit, K0034120352 and is used for removal and installation of the wheel mounting...
LM531 Maintenance Standards and Maintenance Position the oil seal installer so that it is Usage perpendicular to the surface of the oil seal. Bearing Driver Use bearing drivers to drive in bearings etc. accurately. Caution Be careful not to hit your hand with a hammer etc.
LM531 Maintenance Standards and Maintenance Jack-Up Points Jacking Up The Machine About Jacking Up The Machine Warning When replacing a tire or beginning any other maintenance or repairs, be sure to chock the wheels to prevent the machine from moving. Before jacking up the machine, park it on a hard, flat surface such as a concrete floor and remove any obstacles that could prevent you...
LM531 Maintenance Standards and Maintenance Front left frame Greasing About Greasing Since there may be adhesion or damage due to lack of grease on moving parts, they must be greased. Add urea-based No. 2 grease in accordance with the Maintenance Schedule. Other locations where the specified grease or lubricant is used are indicated in "Greasing Points".
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LM531 Maintenance Standards and Maintenance Pedal shaft fulcrum Mower unit #2 and 3 There are two greasing points. 8bq62b-176 8bq62b-173 Greasing Points_005 Mower unit fulcrum Greasing Points_002 Lift arm fulcrum There is one greasing point on each mower There is one greasing point on each lift arm unit.
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LM531 Maintenance Standards and Maintenance Rear left wheel 8bq62b-451 8bq62b-182 Greasing Points_011 Cylinder shafts #4 and 5 Greasing Points_008 Rear right wheel There is one greasing point each on the cylinder shafts. 8bq62b-183 8bq62b-452 Greasing Points_009 Cylinder shaft Greasing Points_012 Cylinder shaft #1 There are two greasing points on the cylinder shaft.
LM531 Maintenance Standards and Maintenance Mower cylinder spherical bearing Lubrication There is one point on each mower cylinder. Mower cylinder #2 and 3 About Lubrication It is necessary to lubricate moving parts so that they will not become stuck or damaged. The locations where lubricant is used are indicated in "Lubricating Points".
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LM531 Maintenance Standards and Maintenance Rear left wheel 8bq62b-212 Lubricating Points_005 Lubrication Page 3-25...
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LM531 Maintenance Standards and Maintenance Page 3-26 Lubrication...
LM531 Hydraulic System After repair, check to see whether the General Inspection and Repair hydraulic system functions normally and whether there are any broken parts. Note When the hydraulic system has been Before Inspection and Repair repaired or replaced, operate the machine slowly, idling the engine, to allow the air to Move the machine to level surface.
LM531 Hydraulic System Hydraulic Traveling Circuit Failure The hydraulic traveling circuit of this equipment is made up of a closed circuit. In the event of failure of the hydraulic equipment, debris and contaminant from the faulty hydraulic equipment will circulate to every part of the hydraulic circuit.
LM531 Hydraulic System Replacement of Hydraulic Oil Caution Be careful with hot oil, which could cause burns if it contacts your skin. Important In the event of contamination or failure of the hydraulic circuit, always clean the inside of the circuit before replacing with hydraulic oil.
LM531 Hydraulic System Make sure that the traveling pedal or the When there is any malfunction of the traveling lever and all the drives of the hydraulic system or dirt is present, clean the implements are in neutral position. hydraulic system, hydraulic tank, and suction filter, if attached, and then replace the Run the engine idle for 10 seconds, then hydraulic oil and filter.
LM531 Hydraulic System Then, gradually increase operation load Hydraulic Fitting while running for 10 minutes. Bite Type Tube Fitting Stop the machine, check the amount of hydraulic oil and add as necessary. Preliminary tightening (Preset) Make sure that there is no oil leakage. Cut the tube at the designated length at a Check all of the connections.
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LM531 Hydraulic System Matchmarking the zero point and further tightening the nut will cause the sleeve to bite into the tube. At this time, check the shape of the sleeve using the following illustration as a guide, and adjust the nut by tightening it. Sleeve A: short with no slit - tighten 3/4 turn Sleeve B: long with slit - tighten 1 + 1/4 turn w7s31b-011...
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LM531 Hydraulic System Loosen the nut and check that the sleeve Reuse of piping end is a few millimeters apart from the tube The bite type fitting can be reused if an end and that the sleeve will not move in the inspection finds no flaw or other damage on axial direction (it is allowed to move in the the sleeve surface.
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LM531 Hydraulic System Make sure that the positions of the nut, O-ring washer, and O-ring are correct. Sheet surface If they are in the correct positions, the washer is pressed into the upper end of Important the groove of the elbow. Never give the locknut more than one turns.
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LM531 Hydraulic System How to Use The Sealing Tape Important ■ If a used taper pipe (PT) thread joint retains Important the residue of old sealing tape, using it again for assembly may cause machine problems or Using the sealing tape with its end out of the oil leakage.
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LM531 Hydraulic System Sealing area Sealing tape Clockwise direction Wrap it in clockwise direction (direction to tighten the screw) about 1.5 to 2 turns from edge to root, starting from the point of 1 to 2 threads apart from the edge face of the thread.
LM531 Hydraulic System Hydraulic Circuit Configuration Hydraulic System Layout dwb7jb-019 Hydraulic System Layout_001 Gear motor Cross-valve Orbitrol Up/down cylinder Oil cooler Stop valve Double multi-valve Steering cylinder Slow return valve Wheel motor Cartridge filter Electromagnetic check valve Gear pump Suction filter ...
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LM531 Hydraulic System Gear motor This is located in each mower unit to rotate the reel cutter. This converts the fluid energy from the pump to mechanical energy (rotation motion) by using two gears. Up/down cylinder This is located in each mower unit arm to raise and lower the mower unit. This converts the fluid energy from the gear pump to mechanical energy (reciprocating motion).
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LM531 Hydraulic System Orbitrol This sends oil from the gear pump to the steering cylinder by switching the internal valve by the rotational input from the steering in a fully-hydraulic power steering unit. This is located at the center, inside the front cover. Stop valve This valve stops the flow of oil with a manual lever.
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LM531 Hydraulic System Hydraulic Circuit Configuration Page 4-15...
LM531 Hydraulic System Flow of Hydraulic Oil Flow of Oil during Forward Traveling and during Power Steering Turning to Left zy6f9z-005 Flow of Oil during Forward Traveling and during Power Steering Turning to Left_001 shows flow of oil. The flow of oil shows that for 4WD forward traveling and for power steering turning to left.
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LM531 Hydraulic System Flow of Oil during Raising Mower Unit qwbqfy-021 Flow of Oil during Raising Mower Unit_001 shows the flow of oil. The flow of oil shows that for raising the mower unit. shows the port name inside. Piston pump Manifold #3 cylinder Double multi-valve...
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LM531 Hydraulic System Flow of Oil during Cutting with Mower Unit a4d9ch-005 Flow of Oil during Cutting with Mower Unit_001 shows flow of oil. The flow of oil shows that for cutting with the mower unit. Name in above shows port name. Piston pump #1 motor #5 motor...
LM531 Hydraulic System Warm up the hydraulic oil before starting Measurement pressure measurement. Note Warning The most effective way of solving problems in Be sure to depressurize the hydraulic system the hydraulic system is to use a measuring before inspecting or repairing it. instrument such as a pressure gauge to measure the hydraulic pressure in the faulty When hydraulic equipment is removed, cap...
LM531 Hydraulic System Hydraulic Pressure Measurement Preparation Prepare the measuring instruments before starting the hydraulic pressure measurement. Caution Select the appropriate pressure gauge to suit the set pressure of the hydraulic circuit being measured. Assemble the following parts as shown in the illustration.
LM531 Hydraulic System Traveling Circuit Forward Traveling (4WD) Steering cylinder Front wheel motor Rear wheel motor R1 : 24.5MPa R2 : 24.5MPa Orbitrol Cross-valve Oil pressure gauge Line filter JIS B8356 : 30μm Forward Double gear pump Reverse Suction filter Piston pump 150W High-pressure...
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LM531 Hydraulic System Secure the high pressure gauge in an Caution easily visible position with a band, etc. Before starting pressure measurement, make sure that there are no people around the machine. Important Use a pressure gauge and hydraulic hose which can withstand the pressure of 28 MPa (285.52 kgf/cm ) (4,060.91 psi) or more.
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LM531 Hydraulic System Reverse Traveling (2WD) Steering cylinder Front wheel motor Rear wheel motor R1 : 24.5MPa R2 : 24.5MPa Orbitrol Oil pressure Cross-valve gauge Line filter JIS B6356:30μm Double gear pump Forward Reverse Suction filter Piston pump 150W High-pressure Low-pressure/Charge inlet/return direction...
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LM531 Hydraulic System Install the pressure gauge for high pressure Caution measurements to the reducing adapter PT1/8 PF1/4. Before starting pressure measurement, make sure that there are no people around the machine. Important Use a pressure gauge and hydraulic hose which can withstand the pressure of 28 MPa (285.52 kgf/cm ) (4,060.91 psi) or more.
LM531 Hydraulic System Up/Down Circuit (Rise) Double multi-valve Manifold Stop valve B1 A2 Gear motor Gear motor Mower ♯4 Mower ♯5 Mower ♯1 Gear motor Gear motor Gear motor Mower ♯3 Mower ♯2 R5 : 17.2MPa Oil cooler Up/down cylinder Mower #5 Mower #4 Mower #1...
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LM531 Hydraulic System Caution Mower unit #2 Hydraulic cylinder Before starting pressure measurement, make 90 ° elbow sure that there are no people around the Hydraulic Hose machine. Install the pressure gauge for high pressure Follow the steps below to assemble the measurements to the removed hydraulic hydraulic oil pressure measurement parts.
LM531 Hydraulic System Steering Circuit (Turning to Left) Steering cylinder Oil pressure gauge Line filter JIS B8356 : 30μm R4 : 8.8MPa Orbitrol Double gear pump Piston pump Suction filter 150W High-pressure Low-pressure/Charge inlet/return direction g2hgdk-005 Steering Circuit (Turning to Left)_001 Measurement Page 4-37...
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LM531 Hydraulic System Install the pressure gauge for high pressure Caution measurements between the removed hydraulic hose and 90° elbow. Before starting pressure measurement, make sure that there are no people around the The high pressure gauge is installed. ・ machine.
LM531 Hydraulic System Charge Circuit Steering cylinder Front wheel motor Rear wheel motor Orbitrol R3 : 1.1MPa Cross-valve Oil pressure gauge Line filter JIS B8356 : 30μm Double gear pump Forward Reverse Suction filter Piston pump 150W High-pressure Low-pressure/Charge inlet/return direction zg85f8-026 Charge Circuit_001...
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LM531 Hydraulic System Remove the piston pump end of the Caution hydraulic hose connecting the hydraulic piston pump with oil filter, from the UN Before starting pressure measurement, make adjustable elbow. sure that there are no people around the machine. Follow the steps below to assemble the hydraulic oil pressure measurement parts.
LM531 Hydraulic System Make sure that the parking brake is applied. Start the engine and rev it up to the maximum rpm. The normal pressure is 1.1 MPa (11.24 kgf/cm ) (159.54 psi). Reel Rotation Circuit Double multi-valve Manifold Stop valve B1 A2 Gear motor Gear motor...
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LM531 Hydraulic System The image below represents the numbers of Pressure gauge for high pressure the mower units. measurements T-joint TEF PT3/8 Reducing adapter PT3/8 PF1/4 Adapter 1013-9 Hydraulic hose for high pressure measurements Move the machine to a hard level surface. Apply the parking brake, lower all mower units to the ground, and stop the engine.
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LM531 Hydraulic System Hydraulic hose Caution Elbow Perform pressure measurement with positive Pressure gauge for high pressure rotation. measurements Hydraulic hose for connection Make sure that the parking brake is applied. Connection bracket Start the engine, and rev it up to the maximum rpm.
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LM531 Hydraulic System Page 4-44 Measurement...
LM531 Electrical System The electrolyte contained in the battery is General Inspection and Repair sulfuric acid. Contact of the electrolyte (sulfuric acid) with Battery the skin could cause blindness or burns. Handling of the Battery Contact of the electrolyte with the machine etc.
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LM531 Electrical System Use extra care when handling the battery, Caution and if any problems are found, replace the battery with a new one. If deformation of the exterior of the battery is Carry or store the battery with care so that it observed, do not continue to use it.
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LM531 Electrical System Cleaning the exterior Use a wet cloth for cleaning. Inspect the vent plugs or vent holes on the side of the battery, and if they are blocked U P P E R L E V E L by dirt wash them with water to remove the L O W E R L E V E L blockage.
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LM531 Electrical System (-) cable (black) (+) cable (red) Installing a New Battery S20 = St + 0.0007(t - 20) Install the new battery with the correct polarities and firmly secure the battery with the mounting bracket. Remove the protection caps attached to the terminals of the new battery.
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LM531 Electrical System Battery Charge Caution The temperature of the electrolyte must be When charging the battery with the battery 45°C or lower during charging. In the case of charger, follow the correct steps according to fast charging, it must be 55°C or lower. the handling instructions attached to the If the temperature exceeds these limits, it battery charger.
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LM531 Electrical System General Inspection and Repair Page 5-7...
LM531 Electrical System Electrical System Outline Electrical Part Layout SOL3 SNS5 SOL2 SNS3 SOL1 SOL4 SNS4 SNS2 SNS1 K6 K7 erq4ky-025 Electrical Part Layout_001 Page 5-8 Electrical System Outline...
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LM531 Electrical System Key switch Terminal relay Fuel pump Reel rotation switch Proximity Switch/Pump neutral Pilot lamp Reel reverse switch Proximity switch/Unit down Fuse box Light switch Proximity switch/Parking brake Fusible link (50 A) Seat switch Proximity switch/#4 Mower Fusible link (30 A) Relay/Starter Proximity switch/#5 Mower Work lamp...
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LM531 Electrical System Operates in coordination with the seat switch, brake pedal proximity switch, neutral proximity switch, and reel rotation switch, and the engine stops solenoid relay operates to activate the fuel cut solenoid. It is located in the lower right side of the fuel tank. K3.
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LM531 Electrical System SNS2. Proximity switch/Unit down A magnet for detection is installed on the up/down lever, and this proximity switch detects that magnet getting closer. It is located in the up/down lever in the operation panel. SNS3. Proximity switch/Parking brake This is one of the safety switches that constitute the interlock system.
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LM531 Electrical System M2. Water temperature gauge The water temperature gauge is connected to the water temperature sensor on the engine's cylinder head (front left). And it indicates the temperature of engine coolant. It is located on the operation panel. M3.
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LM531 Electrical System 10. Alternator Generates power for electrical components, using the engine's rotation as the source of power. It is mounted on the right side of the engine under the hood. 11. Fuel cut solenoid When the interlock starting conditions are met, the relay/engine stop solenoid operates and the fuel cut solenoid is activated along with it.
LM531 Electrical System Electric Wiring Diagram Pilot lamp Key switch Water B AC1950 Charge Glow Hydraulic Fuel temperature gauge gauge Glow Start Terminarl relay/Neutral E F G H B[E] Proximity switch/ Y[8] G[42-4] #4Mower YW[25] #4Mower Up/ B[E] down solenoid BW[26-1] R[28-1] Work lamp...
LM531 Electrical System Interlock System The interlock system is a safety system, which controls compositely with multiple switches and sensors, to prevent injury or accident caused by operator inattentiveness. When starting the engine, if any one of the following four conditions is not met, the safety system is activated and the engine cannot be started.
LM531 Electrical System Interlock System Operation Requirements Mower Reel Reel Driver's Traveling proximity Up/down Parking brake reverse rotation seat pedal switches #4 lever switch switch and #5 Move foot To start the Sit on Applied away Stop engine (neutral) To travel Sit on To do work:...
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LM531 Electrical System Engine start circuit diagram B AC 19 50 SNS1 B[E] Glow Start E F G H B[E] SNS3 sldqbs-003E Engine Start Circuit_001 Key switch Relay/Reel rotation OFF Fusible link (30 A) Reel rotation switch Relay/Seat switch Starter motor Seat switch Proximity Switch/Pump neutral Alternator...
LM531 Electrical System Engine Start/Stop Circuit There are four switches related to engine operation, each of which operates a relay in coordination with each switch. These are configured so that the following switches control multiple circuits. Reel rotation switch Seat switch Proximity switch/Parking brake Proximity Switch/Pump neutral Operating outline of electrical circuits during engine operation...
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LM531 Electrical System Engine start/stop circuit diagram B AC 19 50 SNS1 B[E] Glow Start E F G H B[E] B[E] B[E] SNS3 Fuel pump ojv6cd-003E Engine Start/Stop Circuit_001 Key switch Relay/Seat switch Fusible link (30 A) Reel rotation switch Proximity Switch/Pump neutral Alternator Reel reverse rotation switch...
LM531 Electrical System Mower Unit Up/Down Circuit The up/down of the mower unit is controlled by the following electrical switches controlling multiple relays. Reel rotation switch Proximity switch/Unit down Proximity switch/#4 Mower Proximity switch/#5 Mower #4 Mower up/down solenoid #5 Mower up/down solenoid Each relay Operating outline of electrical circuits during mower unit up/down ・...
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LM531 Electrical System Mower unit up/down circuit diagram B AC 19 50 SNS2 Glow Start E F G H B[E] SNS4 SOL1 B[E] SOL2 B[E] B[E] SNS5 pz6f78-005E Mower Unit Up/Down Circuit_001 Reel rotation switch Relay/#5 Proximity switch Proximity switch/#5 Mower Relay/Reel rotation ON Terminal relay #4 Mower up/down solenoid...
LM531 Electrical System Reel Rotation Circuit The rotation of the reel cutter is controlled by the following electrical switches controlling multiple relays. Reel rotation switch Reel reverse switch Proximity switch/Unit down Proximity switch /#4 mower Proximity switch /#5 mower Each relay Solenoid Operating outline of electrical circuits during reel cutter rotation ・...
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LM531 Electrical System Reel rotation circuit diagram B AC 19 50 SNS2 SOL3 SOL4 Glow Start E F G H B[E] B[E] B[E] SNS4 B[E] SNS5 dmxdti-035E Reel Rotation Circuit_001 Reel rotation switch Relay/#4 Proximity switch Proximity switch/#5 Mower Reel reverse switch Relay/#5 Proximity switch Reel normal rotation solenoid Relay/Reel rotation ON...
LM531 Electrical System Alarm Buzzer Circuit The buzzer EBM-12 activates and makes an intermittent sound under the following conditions, so check the usage conditions and water temperature. ・ Overheating alarm, insufficient hydraulic oil level alarm The buzzer sounds when the water temperature inside the engine exceeds 105°C (221°F). The buzzer sounds when the hydraulic oil is approximately 4.2 dm (4.2 L) (1.11 gal (US)) lower than the specified level.
LM531 Electrical System Electrical components Glow lamp timer Glow lamp About The Electrical Components Fuel pump Charge lamp, oil pressure (engine oil pressure) Important lamp, water temperature gauge, buzzer, hour When servicing electrical components, be meter, fuel gauge sure to disconnect the negative battery cable. Reel normal rotation solenoid, reel reverse 15 A rotation solenoid, slight lift check valve...
LM531 Electrical System Replacement of Fuse Replacement of Fusible Link Important Important If the fuse has blown, there is the possibility of When replacing fuses, clean the fuse holder a short circuit within the electrical circuits. with compressed air before installing fuses. If so, check the cause such as poor terminal The fuse can be removed by pulling it up connections, damaged wiring or terminals, or...
LM531 Electrical System Key Switch Glow (Thermo-Start) ■ Use the key switch to start or stop the engine. When the ignition key is kept in the "GLOW" The conductive status of each key position is position, the glow plug is generating heat described below.
LM531 Electrical System Seat Switch Proximity Switch The seat switch is located right underneath the Proximity switches detect that objects are seat and is usually not conducted. nearby through non-contact methods . It is normal that there is conduction between terminals A-B when seated (pressed).
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LM531 Electrical System Move the plastic magnet close to and Adjustment away from the proximity switch, and check that the continuity is in the following Reel Rotation Circuit ■ condition. Set the reel rotation/stop switching lever of NO type ・ the mower units other than #4 to the stop When the plastic magnet is detected: position.
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LM531 Electrical System Follow the steps below to adjust the proximity switch. AVS0.85 WL AVS1.25 RW AVS0.85 L Note: Adjustment is performed by adjusting the vertical position of the proximity switch AVS0.85 B AVS1.25 G AVS0.85 Br AVS1.25 W installed near the base of mower lift arms #4 and #5.
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LM531 Electrical System [12] Start the engine and raise all the mower Sling units. Mower unit #4 [13] Lower the mower unit #4 and make sure Note: that the reel starts rotating in a position If the sound of the proximity relay is where the bed knife outer end is lower hard to hear, it is easier to feel it by than 400 mm (15.75 in) from the...
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LM531 Electrical System (The figure shows the fitting faces of If the relay does not generate any sounds, removed 6-polar relays. loosen the bolts and move the magnet Relay judgment table stay to adjust the position of the proximity switch magnet part. If the sound is not generated even after adjustment, inspect the individual relay AVS0.85 RW...
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LM531 Electrical System (The figure shows the fitting faces of Parking Brake Circuit ■ removed 6-polar relays. Relay judgment table Note: The parking brake has a proximity switch associated with the interlock system. The switch contact point is activated through AVS0.85 RW AVS0.85 GL AVS0.85 RW AVS0.85 YL...
LM531 Electrical System Normal operation is when there is no Brake pedal conduction between relay terminals 3 and Proximity switch magnet part 5, and 6 and 7. Proximity switch Proximity switch mounting board Bolt Relay Relay (MR5A411A1K) The relay (MR5A411A1K) is located on the front lower right side of the fuel tank.
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LM531 Electrical System Relay (CA1aF-12V-N-5) Inspection of Relay (CA1aF-12V-N-5) ■ The relay (CA1aF-12V-N-5) is located in front Remove the power relay. of the bottom right of the fuel tank. The normal measured resistance between This image is viewing up from the lower relay terminals 1 and 2 is about 80 Ω.
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LM531 Electrical System Normal operation is when there is no Normal operation is when there is conduction between terminals 3 and 4. conduction between relay terminals 3 and 4 with the battery connected to relay terminals 1 and 2. 38jyg3-015 Inspection of Relay (CA1aF-12V-N-5)_002 38jyg3-016 Inspection of Relay (CA1aF-12V-N-5)_003...
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LM531 Electrical System It is normal that there is conduction Relay (CA1-DC12V-N) between relay terminals 3 and 5. The relay (CA1-DC12V-N) is located at the front lower right side of the fuel tank. This image is viewing up from the lower section of the main vehicle.
LM531 Electrical System Terminal Relay Inspection of Terminal Relay The terminal relay controls the following. Measure the continuity of the terminal relay to determine if it is good or faulty. Reel cutter rotation direction Remove all terminal relay wires. Up/down of all mower units Use a circuit tester and check that the Position of #4, #5 mower unit continuity is in the following condition, using...
LM531 Electrical System Important This relay has a specific polarity. When connecting the battery, always connect positive (+) to terminal 8. Check that the continuity is in the following condition when applying battery voltage between relay terminals 1 and 8. Terminals 5-6: no continuity ・...
LM531 Electrical System Double Multi-Valve Solenoid Specifications The double multi-valve is located next to the Holding Voltage Resistance driver's seat. Current It is composed of the manual valve interlocked DC 12 V 9.8 Ω 1.22 A with the mower unit up/down lever and the Starter Relay solenoid valve (electromagnetic valve) interlocked with the reel rotation switch.
LM531 Electrical System Glow Lamp Timer Water Temperature Buzzer The glow lamp timer is located on the The water temperature buzzer is a coolant operation panel and controls illumination of the high temperature warning buzzer connected thermo-start lamp. to the water temperature switch on the engine side.
LM531 Electrical System Hydraulic Oil Level Buzzer The hydraulic oil level buzzer is a buzzer that warns about insufficient oil and is connected to the level switch on the hydraulic tank. When the hydraulic oil is less than the specified quantity, there is continuity in the level switch, causing a buzzer to sound [intermittent tone].
LM531 Electrical System Pilot Lamps Alternator Thermo-Start Status of charge of the engine, thermo-start, engine oil pressure is displayed with When the ignition key is in the "GLOW" illumination of the lamps. position, the glow plug generates heat and at the same time the thermo-start lamp turns on.
LM531 Electrical System Fuel Gauge Water Temperature Gauge The fuel gauge is located on the operation The water temperature gauge is connected to panel and connected to the tank unit of the fuel the water temperature sensor located on the tank and it displays the remaining amount of engine cylinder head (the front left side of the fuel according to the amount of rise and fall of...
LM531 Electrical System Hour Meter Applicable model #10001-10023 The hour meter is located on the operation panel, and indicates the total operation time of the engine. Every six minutes of engine operation will increase the number at the first digit (black number on a white background) by one.
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LM531 Electrical System Note: Wiring diagram 6uy71y-013 Work Lamp_003 Light switch Work lamp Positive power source Fuse Electrical components Page 5-47...
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LM531 Electrical System Page 5-48 Electrical components...
LM531 Main Vehicle Specifications ........Page 6-2 Mower Unit Layout .........Page 6-2 Adjustment ..........Page 6-2 Adjustment of Belt Tension ....Page 6-2 Adjustment of Parking Brake ....Page 6-3 Adjustment of Brake ......Page 6-3 Adjusting the Neutral Position of the Piston Pump ..........
LM531 Main Vehicle If the belt tension is incorrect, loosen bolt A Specifications and bolt B (securing the alternator), and then move the alternator to adjust the Mower Unit Layout tension. mzdn8n-004 Fan Belt_001 Fan Belt Blade Alternator Bolt A 3crldz-010 Bolt B Mower Unit Layout_001...
LM531 Main Vehicle Adjustment of Parking Brake Important Adjust to reduce the play in the brake lever as Danger Danger much as possible so that the brake does not drag when the lever is released. If the brake wire is cut, the machine will be unable to stop.
LM531 Main Vehicle Adjusting the Neutral Position of the Piston Removal and Installation of Each Pump Section Mower Unit Caution Removal of Mower Unit Make sure not to touch rotating tires. Caution Caution Both the reel cutter (cutting cylinder) and the When adjusting the neutral position, pay close bed knife (bottom blade) are edged tools.
LM531 Main Vehicle Lift the mower connecting bracket to the Installation of Mower Unit direction of the arrow to remove the mower unit from the main vehicle. Caution Both the reel cutter (cutting cylinder) and the bed knife (bottom blade) are edged tools. Handle them carefully, since they could cut your hands and feet.
LM531 Main Vehicle Brake caliper (CCW) Mechanical brake manual This is mounted to the front side of the right front wheel and to the rear side of the left General Information front wheel. This data sheet contains the important service procedures applicable to Format: M15 brake caliper.
LM531 Main Vehicle Remove the cotter pin of slotted nut securing Daily Maintenance the wheel mounting base. The following daily maintenance is necessary to keep the condition of the brake caliper good. Inspect whether the housing can slide freely on the bracket. Inspect whether the chained operations of the cam ensure the smooth operation of the housing.
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LM531 Main Vehicle Loosen the slotted nut with a socket wrench. After removing the wheel mounting base, After loosening the slotted nut, remove the remove the slotted nut and disc spring wheel mounting base bracket F. washer. u5l8nd-026 u5l8nd-005 Removal of Brake Caliper_003 Removal of Brake Caliper_005 Socket wrench Wheel mounting base...
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LM531 Main Vehicle Place the wheel mounting base (disc rotor Place the caliper with the side where the disc part) with the calipers attached. rotor is to be inserted oriented upward. As shown in the illustration, prepare two Remove the corrugated cardboard with double-folded corrugated cardboards in an holding the pad by hands to prevent the cam appropriate size...
LM531 Main Vehicle Move the cam in the direction of the arrow, Installation of Brake Caliper and remove the pivot pin along the housing hole. For installing the brake caliper, reverse the removing procedure. Important Apply brake grease (dry lubricant) lightly to There are two pivot pin receivers inside the the convex portions of the pivot pin and cam.
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LM531 Main Vehicle Fit the pivot pin into the pivot pin receiver of Install the assembled caliper into the disc the housing. rotor portion while removing the corrugated cardboard. Important Install both of the front and rear calipers. Note that the receiver position is different between the brake caliper CW and CCW.
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LM531 Main Vehicle Adjust with the adjustment bolt until the pin Wheel motor shaft fits into the connections of the cam and Wheel mount brake wire. Mount bracket When the pin fits, connect the brake wire Caliper and cam by using the pin, washer, and cotter pin.
LM531 Troubleshooting Relating to Engine Problem Cause Reference The interlock system was activated (not sitting on Electrical System - the seat, parking brake not applied, reel rotation Measurement - Interlock switch not set to the OFF position, or traveling System pedal not in neutral).
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LM531 Troubleshooting Problem Cause Reference Electrical System - General Insufficient battery capacity or loose terminals Inspections/Repairs - Battery Electrical System - Faulty ignition key switch Electrical Components - Key Switch Engine Maintenance Faulty fuel cut solenoid The engine does not start (but the Manual starter motor turns).
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LM531 Troubleshooting Problem Cause Reference Main Vehicle - Adjustment - Insufficient fan belt tension Adjustment of Belt Tension - Fan Belt No charge Disconnected coupler in charging circuit wire or Inspect and repair the wire faulty wire Engine Maintenance Faulty alternator Manual Block of the dust-proof mesh, radiator, and oil This machine's Owner's...
LM531 Troubleshooting Relating to Traveling Problem Cause Reference Engine rpm is slow Raise the engine speed Engine Maintenance Engine does not run smooth Manual This machine's Owner's The parking brake is applied Operating Manual This machine's Owner's The unload valve is not completely closed Operating Manual Insufficient amount of hydraulic oil Reference - Specifications...
LM531 Troubleshooting Relating to Steering Problem Cause Reference Engine rpm is slow Raise the engine speed Tire pressure is low Reference - Specifications Maintenance Standards Lack of grease on the kingpin and Maintenance - Greasing - Greasing Points This machine's Owner's Amount of hydraulic oil is low Operating Manual Block of the hydraulic suction filter...
LM531 Troubleshooting Relating to Mower Unit Problem Cause Reference Malfunction of the double multi-valve Repair or replacement of the double multi-valve Malfunction of up/down cylinder Repair and replacement of the cylinder The mower units cannot Hydraulic System - Measurement - Up/Down be raised Circuit Malfunction of gear pump...
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LM531 Troubleshooting Page 7-8 Relating to Mower Unit...
LM531 Reference Specifications Model LM531 Total length 119.29 in 303 cm During 116.5 in 296 cm operation Dimensions Total width During 86.6 in 220 cm transport Total height Steering wheel 52.4 in 133 cm Machine with Slight lift Weight (empty fuel 2755.7 lb 1,250 kg and ROPS...
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LM531 Reference Maintenance Item Remarks Inspection of Tightening of Nuts ○ and Bolts Inspection of Light ○ ...
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LM531 Reference Maintenance Item Remarks First time 100 Replacement of ● △ hrs, then every Hydraulic Oil 500 hrs after Replace after cleaning 6 times or 1 year, Cleaning of Air whichever is...
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LM531 Reference Maintenance Item Remarks Inspection of Inspect after 200 Hydraulic Hose hrs or 1 year, ○ ○ (fixed part) whichever is Condition earlier Inspection of Radiator Hoses and...
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LM531 Reference Maintenance Item Remarks Replacement of Radiator Hoses and △ Hose Clamps Replacement of Fuel Hoses and △ ...
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LM531 Reference List of Consumables The consumables are described below. The part codes described in this manual are subject to change for improvement without prior notice. Caution Use tools appropriate for each replacement operation. Code Part name Qty. Remarks Fan belt PF16241-9701-3 Fan belt (37 cogs)
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1-26, Miyuki-cho, Toyokawa-city, Tel : +81 - 533 - 84 - 1390 Head Office Fax : +81 - 533 - 84 - 1220 Aichi-pref, 442-8530 JAPAN LM531---SM--GBZ/21E-00-S.K...
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