Chromalox PD411-10 Installation, Operating,  & Maintenance Instructions

Chromalox PD411-10 Installation, Operating, & Maintenance Instructions

Ndustrial over-the-side immersion heaters

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Maintenance Instructions

RENEWAL PARTS IDENTIFICATION
Type TLC, TLO, TLS, TLI, KTLC, KTLO, KTLS,
KTLI, KBLC, KBLS, BLCK, & BLCS Series
Industrial Over-The-Side Immersion Heaters
Type KTLC
Shown above are Moisture Resistant Terminal Enclosures. Explosion Resistant Terminal Enclosure not shown.
Note: Consult factory for specific installation instructions for heaters with additional features not detailed in this installation guide.
Safety Guidelines
The safety and performance of this heater is dependent on proper
handling, installation, control and maintenance. As Chromalox can not
anticipate all conditions under which this information and heater, or
this heater in combination with other manufacturer's products may be
used, it is advised that you conduct your own tests to determine the
safety and suitability of this heater in combination with other products
in your application. Where the consequences of overheating or failure
could result in personal injury or property damage, back-up controls
and safety devices are essential.
The Safety Alert Symbol:
tion instructions to identify potential hazards that can result in person-
al injury. The seriousness of the potential risk is identified by one of
these three words:
!
WARNING
!
© 2010 Chromalox, Inc.
Chromalox
Installation, Operation,
and
Such additional features may include thermocouples supplied as a special order modification.
is found throughout these installa-
– will result in serious injury or death.
– could result in serious injury or death.
– may result in minor or moderate injury.
®
SERVICE REFERENCE
DIVISION
SALES
REFERENCE
DATE
Incorporates PD410-8 and PD413-6.
These manuals have been discontinued.
Type TLC
GENERAL
Read and follow these instructions to minimize risks of electric
shock or fire. Save these instructions for future reference.
Chromalox Type TLC, TLO,TLS,TLI, KTLC, KTLO, KTLS,
KTLI, KBLC, KBLS, BLCK, & BLCS series industrial Over-The-
Side immersion heaters are designed for a wide variety of heating
applications.
1. Heater Construction Characteristics
A. High quality resistance wire held in place by compacted
Magnesium Oxide Refractory or compacted proprietary
cement enclosed in a wide variety of sheath materials.
B. Low to high watt densities.
C. Standard selection of sheath materials include copper, steel,
INCOLOY
®
alloy and stainless steel. This broad selection of
sheath materials will operate successfully in many corrosive
solutions.
4
TL
SECTION
PD411-10
(Supersedes PD411-9)
161-048529-001
AUGUST, 2008
Type KBLS

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Summary of Contents for Chromalox PD411-10

  • Page 1: Maintenance Instructions

    Safety Guidelines The safety and performance of this heater is dependent on proper handling, installation, control and maintenance. As Chromalox can not anticipate all conditions under which this information and heater, or this heater in combination with other manufacturer’s products may be...
  • Page 2: Specifications

    120-240-480 TLS-280 240-480 GENERAL (cont’d.) which he maintains on the process. CHROMALOX cannot warrant any electric immersion heater against failure by sheath corrosion if such failure is the result of operating conditions beyond our control. Sheath corrosion can result in a ground fault which, depending upon the solution being heated, can cause an explosion or fire.
  • Page 3 KTLC, KTLI, KTLO, KTLS Figure 1 Specifications – Model Elements Phase Volts KTLC-210 240-480 KTLC-212 240-480 KTLC-220 120-240-480 KTLC-240 120-240-480 KTLC-260 120-240-480 KTLC-280 240-480 KTLI-210 240-480 KTLI-212 240-480 KTLI-220 120-240-480 KTLI-240 120-240-480 KTLI-260 120-240-480 KTLI-280 240-480 KTLO-220 120-240-480 KTLO-230 120-240-480 KTLO-240 120-240-480 KTLO-250...
  • Page 4: Installation

    FIRE HAZARD. Since heaters are capable of developing high temperatures, extreme care should be taken to: A. Use explosion-resistant terminal enclosures in hazardous loca- tions. Consult Chromalox for selection of explosion-resistant terminal enclosures for hazardous locations. B. Avoid contact between heater and combustible materials.
  • Page 5 6. Heaters are prewired and tagged for easy installation of electrical wiring to the heater. Tagging of the individual circuits of Chromalox Industrial Over-The-Side Immersion heaters is shown in the following tabulations. Refers to Type TLC, TLO, TLS, TLI, KTLC, KTLO, KTLS, KTLI, KBLC, KBLS, BLCK, and BLCS Series heaters.
  • Page 6: Wiring Diagram

    WIRING DIAGRAMS – KTLC, KTLO, KTLS, KTLI 120V 120V 240V Model 1ø 3øΔz Fig. Fig. KTLC, KTLI and KTLS 210 — — KTLC, KTLI and KTLS 212 — — KTLC, KTLI, KTLO and KTLS 220 — KTLO 230 — KTLC, KTLI, KTLO and KTLS 240 —...
  • Page 7: Operation

    Factory Field Term. Block Contactor 120V 240V Liquid Thermostat Control WIRING DIAGRAM 5 Factory Field Term. Block Contactor 120V 240V Thermostat Liquid Control WIRING DIAGRAM 7 1. Do not operate heater at voltages in excess of that stamped on the heater since excess voltage will shorten heater life.
  • Page 8: Maintenance

    C. TLO, KTLO Series ..... .176-114713-002 D.TLS, KTLS Series ..... .176-114713-003 Please refer to the Chromalox limited warranty applicable to this product at http://www.chromalox.com/customer-service/policies/termsofsale.aspx.

Table of Contents