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WWF-4204
Rev. 8/2021
Willoughby Industries, Inc.
5105 West 78th Street
Indianapolis, IN 46268
Toll Free:
(800) 428-4065
Local:
(317) 875-0830
Fax:
(317) 875-0837
www.willoughby-ind.com
Installation &
Operation Manual
WWF-4203 Series
WWF-4204 Series
Three- or Four-station 42" 180°
Stainless Steel Washfountain
Electronic/Pneumatic
Table of Contents
Pre-Installation Information �������������������������������������3
Physical / Rough-in Dimensions ����������������������������� 4
Required Installation Supplies �������������������������������� 6
Parts List ����������������������������������������������������������������7
Hardware Identification ������������������������������������������8
Installation Instructions ���������������������������������������������
Step 1: Pedestal Mounting ��������������������������������� 9
Step 2: Drain Assembly �����������������������������������10
Step 3: Head and Basin Assembly ������������������ 11
Step 4A: Connections for Infrared/Piezo
Actuators �������������������������������������������13
��������������������������������������������������������������������������14
Step 5: Final Assembly ������������������������������������15
JACO Fitting Instruction ����������������������������������������16
Adjustable Mixing Valve Installation ��������������������� 17
Infrared Sensor Installation Instructions ��������������� 18
Pneumatic Valve Operation Details ���������������������� 19
Liquid Soap Specification and Maintenance ��������� 20
Care and Maintenance �����������������������������������������21
Troubleshooting ��������������������������������������������������������
Infrared Sensors �����������������������������������������������22
Electronic Valves ����������������������������������������������23
Pneumatic Valves ���������������������������������������������24
Battery Operated Valves �����������������������������������25
Drawings �������������������������������������������������������������������
General Dimensions and Rough-in Detail �������� 27
Valve Details �����������������������������������������������������29
Miscellaneous Details ���������������������������������������38
Warranty ���������������������������������������������������������������42
MADE IN THE U.S.A.
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Table of Contents
Related Manuals for Willoughby Industries WWF-4203 Series
Summary of Contents for Willoughby Industries WWF-4203 Series
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Page 1: Table Of Contents
Installation & Operation Manual WWF-4203 Series WWF-4204 Series Three- or Four-station 42" 180° Stainless Steel Washfountain Electronic/Pneumatic Table of Contents Pre-Installation Information �������������������������������������3 Physical / Rough-in Dimensions ����������������������������� 4 Required Installation Supplies �������������������������������� 6 WWF-4204 Parts List ����������������������������������������������������������������7 Hardware Identification ������������������������������������������8 Installation Instructions ���������������������������������������������... - Page 2 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series (Page intentionally left blank) Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 2...
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Page 3: Pre-Installation Information
When installing the Willoughby Industries' WWF-4203/4204 Series washfountain system: When installing the Willoughby Industries’ WAW, WAF, or WWF series washfountains or lavatory deck systems: Before Step 1 of the installation instructions, ensure that rough-ins are in the correct location�... -
Page 4: Physical / Rough-In Dimensions
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Physical / Rough-in Dimensions- Floor-mounted Unit *WWF-4203-FLR unit shown; WWF-4204-FLR will have same pedestal/rough-in dimensions. Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. - Page 5 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Physical / Rough-in Dimensions- Wall-mounted Unit *WWF-4204 (wall-mounted) unit shown; WWF-4203 will have same pedestal/rough-in dimensions. Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev.
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Page 6: Required Installation Supplies
Supply piping • Silicone caulk • Plumbers putty WARNING: Willoughby Industries does not assume any responsibility for personal injury or damage to equipment due to an improperly installed WWF-4203/4204 Series washfountain. Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. -
Page 7: Parts List
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Parts List DESCRIPTION PART# 3 STATION PART# 4 STATION DRAIN ASSEMBLY 380283 380283 HARDWARE KIT 800258 800258 PLASTIC VALVE BRACKET 9805013 9805014 VALVE FITTING ASSEMBLY 980600A 980600A... -
Page 8: Hardware Identification
Stainless Steel 180° Washfountain INSTALLATION INSTRUCTIONS Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Hardware Identification HARDWARE Identification Chart Visit our website at http.//www.willoughby-ind.com 2210 West Morris Street • P.O. Box 21217 • Indianapolis, IN 46221 (317) 638-2381 • Fax: (317) 638-6110 • (800) 428-4065 ©... -
Page 9: Installation Instructions
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Installation Instructions Step 1: Pedestal Mounting* Parts supplied: • Pedestal/Basin/Backsplash assembly (pre-assembled) Note: Hardware for wall (and floor for FLR-models) anchoring by others For details on Step 1 instructions, see WWF-4203/4204 Assembly Drawing on Page 12 Unpack Pedestal/Basin/Backsplash assembly and inspect parts. -
Page 10: Step 2: Drain Assembly
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Installation Instructions (cont.) Step 2: Drain Assembly Parts supplied: • Pedestal/Basin/Backsplash assembly (pre-assembled) • Drain assembly (see diagram) 1�) Insert the drain assembly down through the basin drain hole�... -
Page 11: Step 3: Head And Basin Assembly
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Installation Instructions (cont.) Step 3: Valving and Basin Assembly* Parts supplied: • Pedestal/Basin/Backsplash assembly (pre-assembled) • Actuator housing assembly • 1/4"-20 X 1/2" security screws • 1/4-20 tinnerman nuts... -
Page 12: Wwf-4203/4204 Assembly Drawing
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Installation Instructions (cont.) *WWF-4203/4204 Assembly Drawing Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 12... -
Page 13: Actuators
Connections for Infrared / Piezo Parts supplied: Stainless Steel 180° Washfountain · Valve Assembly Plug-In Transformer Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Terminal Block Plate 4’ x 3/8" multi-colored water lines Installation Instructions (cont.) · ¼-20 x ½” security screws ·... -
Page 14: Step 4B: Connections For Pneumatic Actuators
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Installation Instructions (cont.) Step 4B: Connections for Pneumatic Actuators Parts supplied: • Valve Assembly (pre-installed) • 3/8” x 4’ Multi-Colored Water Lines • Small Diameter Multi-Colored Pneumatic Tubing •... -
Page 15: Step 5: Final Assembly
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Installation Instructions (cont.) Step 5: Final Assembly Parts supplied: • Solid surface cover • Front panel • Spacer tray • 1/4"-20 tinnerman nuts • 1/4"-20 X 1" security screws •... -
Page 16: Jaco Fitting Instruction
INSTALLATION INSTRUCTIONS Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series JACO Fitting Instruction JACO Fitting Instructions Note: It is not necessary to disassemble this fitting for application. Merely insert tubing to stop and tighten seal. -
Page 17: Adjustable Mixing Valve Installation
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Adjustable Mixing Valve Installation INSTALLATION INSTRUCTIONS IS-P-e480 HydroGuard ® T/P Series e480 Lavatory Combination Valve Installation Instructions To Install Figure 1 NOTE: Installation should be in accordance with accepted plumbing practices. -
Page 18: Infrared Sensor Installation Instructions
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Infrared Sensor Installation Instructions Willoughby Industries Infrared Lavatory Sensor Installation Instructions DETECTION AND ACTIVATION When the sensor detects a user, a slow flashing red light appears in the sensor window. After 1 to 2 seconds of detection, the light flashes rapidly and the sensor immediately activates the solenoid valve to begin water flow. The solenoid valve remains open as long as the user is detected. The solenoid valve turns off when the user is no longer detected. The sensor is set to activate the ... -
Page 19: Pneumatic Valve Operation Details
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Pneumatic Valve Operation Details Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 19... -
Page 20: Liquid Soap Specification And Maintenance
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Liquid Soap Specification and Maintenance (For models with “LSD” option only) Liquid soap viscosity is measured in “cps” (centipoise). The liquid soap chosen to be used with Willoughby’s Liquid Soap Dispenser should be between 100cp and 2500cp. -
Page 21: Care And Maintenance
INSTALLATION INSTRUCTIONS Stainless Steel 180° Washfountain INSTALLATION INSTRUCTIONS Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Care and Maintenance Care and Maintenance Care and Maintenance Solid Surface Care Solid Surface Care Surfaces may be easily cleaned using conventional cleaning agents such as an ammonia Aquasurf ®... -
Page 22: Infrared Sensors
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Troubleshooting - Infrared Sensors I� Faucet does not function (red light does not appear when user steps in front of sensor) A� No power to sensor. Make certain that power is on. Check transformer leads and connections. -
Page 23: Electronic Valves
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Troubleshooting - Electronic Valves The two most common reasons an electronic valve does not operate properly are: (1) lack of power or (2) lack of water pressure. The following steps should be used as a guide in identifying the problem of a malfunctioning electronic valve. -
Page 24: Pneumatic Valves
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Troubleshooting - Pneumatic Valves I. Valve will not open or deliver water A. Check the plastic tubing that runs from the pushbutton actuator to the pneumatic valve for air leaks. -
Page 25: Battery Operated Valves
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Troubleshooting - Battery Operated Valves The two most common reasons an electronic valve does not operate properly are: (1) lack of power or (2) lack of water pressure. The following steps should be used as a guide in identifying the problem of a malfunctioning electronic valve. - Page 26 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series (Page intentionally left blank) Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 26...
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Page 27: General Dimensions And Rough-In Detail
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 27... - Page 28 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 28...
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Page 29: Valve Details
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 29... - Page 30 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 30...
- Page 31 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 31...
- Page 32 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 32...
- Page 33 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 33...
- Page 34 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 34...
- Page 35 (Page intentionally left blank) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 35...
- Page 36 (Page intentionally left blank) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 36...
- Page 37 (Page intentionally left blank) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 37...
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Page 38: Miscellaneous Details
Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 38... - Page 39 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 39...
- Page 40 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 40...
- Page 41 Stainless Steel 180° Washfountain Installation & Operation Manual WWF-4203 Series / WWF-4204 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 41...
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Page 42: Warranty
Willoughby Industries, Inc� Willoughby Industries, Inc� shall not otherwise be liable under any indirect damages caused by defects in the repair or replacement thereof�...
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