Table of Contents
Advertisement
Quick Links
WWF-5404
* Wall mounted models only. Follow the applicable
instructions in this manual to ensure installation
complies with A.D.A. requirements.
Rev. 8/2021
Willoughby Industries, Inc.
5105 West 78th Street
Indianapolis, IN 46268
Toll Free:
(800) 428-4065
Local:
(317) 875-0830
Fax:
(317) 875-0837
www.willoughby-ind.com
Installation &
Operation Manual
WWF-5403 Series
WWF-5404 Series
Three- or Four-station 54" 180°
Stainless Steel Washfountain
Electronic/Pneumatic
Table of Contents
Pre-Installation Information ���������������������������������������� 3
Physical / Rough-in Dimensions ��������������������������������� 4
Required Installation Supplies ������������������������������������ 7
Parts List �������������������������������������������������������������������� 8
Exploded-view Drawing ��������������������������������������������� 9
Hardware Identification �������������������������������������������� 10
Installation Instructions �������������������������������������������������
Step 1: Pedestal Mounting ���������������������������������� 11
Step 2: Drain Assembly ��������������������������������������� 12
Step 3: Head and Basin Assembly ���������������������� 13
*WWF-5403/5404 Assembly Drawing ���� 14
Step 4A: Connections for Infrared/Piezo
Actuators �������������������������������������������������������������� 15
Step 5: Final Assembly ���������������������������������������� 17
JACO Fitting Instruction ������������������������������������������� 18
Adjustable Mixing Valve Installation ������������������������� 19
Infrared Sensor Installation Instructions ������������������� 20
Pneumatic Valve Operation Details �������������������������� 21
Liquid Soap Specification and Maintenance ������������ 22
Care and Maintenance ��������������������������������������������� 23
Troubleshooting ������������������������������������������������������������
Infrared Sensors ��������������������������������������������������� 24
Electronic Valves �������������������������������������������������� 25
Pneumatic Valves ������������������������������������������������� 26
Battery Operated Valves �������������������������������������� 27
Replacement Part Numbers ������������������������������������� 28
Drawings ����������������������������������������������������������������������
General Dimensions and Rough-in Detail ������������ 29
Rough-in Detail ���������������������������������������������������� 31
Valve Details ��������������������������������������������������������� 32
Miscellaneous Details ������������������������������������������ 41
Warranty ������������������������������������������������������������������� 45
MADE IN THE U.S.A.
Advertisement
Table of Contents
Related Manuals for Willoughby Industries WWF-5403 Series
Summary of Contents for Willoughby Industries WWF-5403 Series
-
Page 1: Table Of Contents
Installation & Operation Manual WWF-5403 Series WWF-5404 Series Three- or Four-station 54" 180° Stainless Steel Washfountain Electronic/Pneumatic Table of Contents Pre-Installation Information ���������������������������������������� 3 Physical / Rough-in Dimensions ��������������������������������� 4 WWF-5404 Required Installation Supplies ������������������������������������ 7 Parts List �������������������������������������������������������������������� 8 Exploded-view Drawing ���������������������������������������������... - Page 2 (Page intentionally left blank) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series (Page intentionally left blank) Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 2...
-
Page 3: Pre-Installation Information
When installing the Willoughby Industries' WWF-5403/5404 Series washfountain system: When installing the Willoughby Industries’ WAW, WAF, or WWF series washfountains or lavatory deck systems: Before Step 1 of the installation instructions, ensure that rough-ins are in the correct location�... -
Page 4: Physical / Rough-In Dimensions
Physical / Rough-in Dimensions- Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Physical / Rough-in Dimensions- Floor-mounted Unit *WWF-5404-FLR unit shown; WWF-5403-FLR will have same pedestal/rough-in dimensions. Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. - Page 5 Physical / Rough-in Dimensions- Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Physical / Rough-in Dimensions- Wall-mounted Unit *WWF-5404 (wall-mounted) unit shown; WWF-5403 will have same pedestal/rough-in dimensions. Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev.
- Page 6 (Page intentionally left blank) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series (Page intentionally left blank) Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 6...
-
Page 7: Required Installation Supplies
Supply piping • Silicone caulk • Plumbers putty WARNING: Willoughby Industries does not assume any responsibility for personal injury or damage to equipment due to an improperly installed WWF-5403/5404 Series washfountain. Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. -
Page 8: Parts List
Parts List Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Parts List DESCRIPTION PART NUMBER (P/N) PART NUMBER (P/N) ITEM - 3-STATION - 4-STATION 54" FULL-ROUND PEDESTAL/BASIN/BACKSPLASH ASSEMBLY - S600498 S600498 STAINLESS STEEL Z-CLIP- WALL-MOUNTING... -
Page 9: Exploded-View Drawing
Exploded-view Drawing Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Exploded-view Drawing NOTE: TO ORD SPECIFY PART NU ITEM # PART # S600498 800005 S600159 320157A-ASMB 800441LP-XX 380283 380274 380273 600043 S600063 4500NSS 800127 800113 803105-4EW Willoughby Industries, Inc. -
Page 10: Hardware Identification
Hardware Identification Chart Stainless Steel 180° Washfountain INSTALLATION INSTRUCTIONS Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Hardware Identification Chart HARDWARE Identification Chart Visit our website at http.//www.willoughby-ind.com 2210 West Morris Street • P.O. Box 21217 • Indianapolis, IN 46221 (317) 638-2381 •... -
Page 11: Installation Instructions
Installation Instructions Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Installation Instructions Step 1: Pedestal Mounting* Parts supplied: • Pedestal/Basin/Backsplash assembly (pre-assembled) Note: Hardware for wall (and floor for FLR-models) anchoring by others For details on Step 1 instructions, see WWF-5403/5404 Assembly Drawing on Page 14 Unpack Pedestal/Basin/Backsplash assembly and inspect parts. -
Page 12: Step 2: Drain Assembly
Installation Instructions (cont.) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Installation Instructions (cont.) Step 2: Drain Assembly Parts supplied: • Pedestal/Basin/Backsplash assembly (pre-assembled) • Drain assembly (see diagram) 1�) Insert the drain assembly down through the basin drain hole�... -
Page 13: Step 3: Head And Basin Assembly
Installation Instructions (cont.) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Installation Instructions (cont.) Step 3: Valving and Basin Assembly* Parts supplied: • Pedestal/Basin/Backsplash assembly (pre-assembled) • Actuator housing assembly • 1/4"-20 X 1/2" security screws •... -
Page 14: Wwf-5403/5404 Assembly Drawing
Installation Instructions (cont.) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Installation Instructions (cont.) *WWF-5403/5404 Assembly Drawing Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com... -
Page 15: Actuators
Installation Instructions (cont.) Parts supplied: Stainless Steel 180° Washfountain · Valve Assembly Plug-In Transformer Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Terminal Block Plate 4’ x 3/8" multi-colored water lines Installation Instructions (cont.) · ¼-20 x ½” security screws ·... -
Page 16: Step 4B: Connections For Pneumatic Actuators
Installation Instructions (cont.) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Installation Instructions (cont.) Step 4B: Connections for Pneumatic Actuators Parts supplied: • Valve Assembly (pre-installed) • 3/8” x 4’ Multi-Colored Water Lines • Small Diameter Multi-Colored Pneumatic Tubing •... -
Page 17: Step 5: Final Assembly
Installation Instructions (cont.) Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Installation Instructions (cont.) Step 5: Final Assembly Parts supplied: 1/4-20 X 1-1/2" FLAT HEAD SECURITY SCREW • Solid surface cover TOP COVER • Front panel •... -
Page 18: Jaco Fitting Instruction
JACO Fitting Instructions INSTALLATION INSTRUCTIONS Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series JACO Fitting Instructions JACO Fitting Instructions Note: It is not necessary to disassemble this fitting for application. Merely insert tubing to stop and tighten seal. -
Page 19: Adjustable Mixing Valve Installation
Adjustable Mixing Valve Installation Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Adjustable Mixing Valve Installation INSTALLATION INSTRUCTIONS IS-P-e480 HydroGuard T/P Series e480 ® Lavatory Combination Valve Installation Instructions To Install Figure 1 NOTE: Installation should be in accordance with accepted plumbing practices. -
Page 20: Infrared Sensor Installation Instructions
Infrared Sensor Installation Instructions Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Infrared Sensor Installation Instructions Willoughby Industries Infrared Lavatory Sensor Installation Instructions DETECTION AND ACTIVATION When the sensor detects a user, a slow flashing red light appears in the sensor window. After 1 to 2 seconds of detection, the light flashes rapidly and the sensor immediately activates the solenoid valve to begin water flow. The solenoid valve remains open as long as the user is detected. The solenoid valve turns off when the user is no longer detected. The sensor is set to activate the ... -
Page 21: Pneumatic Valve Operation Details
Pneumatic Valve Operation Details Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Pneumatic Valve Operation Details Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 21... -
Page 22: Liquid Soap Specification And Maintenance
Liquid Soap Specification and Maintenance Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Liquid Soap Specification and Maintenance (For models with “LSD” option only) Liquid soap viscosity is measured in “cps” (centipoise). The liquid soap chosen to be used with Willoughby’s Liquid Soap Dispenser should be between 100cp and 2500cp. -
Page 23: Care And Maintenance
Care and Maintenance INSTALLATION INSTRUCTIONS Stainless Steel 180° Washfountain INSTALLATION INSTRUCTIONS Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Care and Maintenance Care and Maintenance Care and Maintenance Solid Surface Care Solid Surface Care Surfaces may be easily cleaned using conventional cleaning agents such as an ammonia Aquasurf ®... -
Page 24: Infrared Sensors
Troubleshooting - Infrared Sensors Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Troubleshooting - Infrared Sensors I� Faucet does not function (red light does not appear when user steps in front of sensor) A� No power to sensor. Make certain that power is on. Check transformer leads and connections. -
Page 25: Electronic Valves
Troubleshooting - Electronic Valves Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Troubleshooting - Electronic Valves The two most common reasons an electronic valve does not operate properly are: (1) lack of power or (2) lack of water pressure. The following steps should be used as a guide in identifying the problem of a malfunctioning electronic valve. -
Page 26: Pneumatic Valves
Troubleshooting - Pneumatic Valves Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Troubleshooting - Pneumatic Valves I. Valve will not open or deliver water A. Check the plastic tubing that runs from the pushbutton actuator to the pneumatic valve for air leaks. -
Page 27: Battery Operated Valves
Troubleshooting - Battery Operated Valves Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Troubleshooting - Battery Operated Valves The two most common reasons an electronic valve does not operate properly are: (1) lack of power or (2) lack of water pressure. The following steps should be used as a guide in identifying the problem of a malfunctioning electronic valve. -
Page 28: Replacement Part Numbers
Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Replacement Part Numbers Table 1 – Replacement part numbers for general assembly: *XX REPRESENTS THE WASH FOUNTAIN COLOR PART # B = BONE DESCRIPTION WWF-5403 WWF-5404 BG = BLACK GRANITE... -
Page 29: General Dimensions And Rough-In Detail
Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 29... - Page 30 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 30...
-
Page 31: Rough-In Detail
Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 31... -
Page 32: Valve Details
Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 32... - Page 33 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 33...
- Page 34 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 34...
- Page 35 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 35...
- Page 36 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 36...
- Page 37 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 37...
- Page 38 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 38...
- Page 39 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 39...
- Page 40 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 40...
-
Page 41: Miscellaneous Details
Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 41... - Page 42 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 42...
- Page 43 Replacement Part Numbers Stainless Steel 180° Washfountain Installation & Operation Manual WWF-5403 Series / WWF-5404 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 43...
- Page 44 AquaFount-90 Washfountain ® Installation & Operation Manual WAF-2200 Series Willoughby Industries, Inc. TOLL FREE (800) 428-4065 ● LOCAL (317) 875-0830 ● FAX (317) 875-0837 Rev. 8/2021 www.willoughby-ind.com Page 44...
-
Page 45: Warranty
Willoughby Industries, Inc� Willoughby Industries, Inc� shall not otherwise be liable under any indirect damages caused by defects in the repair or replacement thereof�...
Need help?
Do you have a question about the WWF-5403 Series and is the answer not in the manual?
Questions and answers