Honda CRF70F 2009 Owner's Manual
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Honda CRF70F 2009 Owner's Manual

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2009
Honda CRF70F
OWNER'S MANUAL
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety
Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or
highways is illegal. The vehicle is equipped with a USDA qualified spark arrester. Obey local laws and
regulations.
It conforms to US EPA, California, and Environment Canada emission regulations for off-road motorcycles.

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  • Page 1 2009 Honda CRF70F OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
  • Page 2 A Few Words About Safety Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 3 A Few Words About Safety You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings ––...
  • Page 4 Why your motorcycle needs regular Important safety information, a special maintenance, what you need to know message for parents, precautions about before servicing your Honda, a loading, accessories, and modifications, maintenance schedule, and instructions and the location of safety labels.
  • Page 5 Technical Information ......ID numbers, technical specifications, and other technical facts. Consumer Information ......Information on warranties and how to get Honda service manuals. Table of Contents ........Sequential listing of topics in this owner’s manual. Contents...
  • Page 6 We also recommend that you read the owner’s road motorcycle. manual before you ride. It’s full of facts, instructions, safety information, and helpful When you own a Honda, you’re part of a tips. To make it easy to use, the manual − worldwide family of satisfied customers contains a table of contents, a detailed list of people who appreciate Honda’s reputation for...
  • Page 7 Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information. You may also want to visit our website at www.honda.com.

  • Page 9: Table Of Contents

    Motorcycle Safety This section presents some of the most Important Safety Information ......important information and recommendations to Important Message to Parents ......help you ride your motorcycle safely. Please Loading, Accessories & Modifications ..take a few moments to read these pages. This Loading ............

  • Page 10: Motorcycle Safety

    Important Safety Information Your motorcycle can provide many years of Always Wear a Helmet − service and pleasure if you take responsibility It’s a proven fact: helmets significantly reduce for your own safety and understand the the number and severity of head injuries. So challenges you can meet while riding.
  • Page 11 Important Safety Information Ride Off-road Only Be Alert for Off-road Hazards Your motorcycle is designed and manufactured The terrain can present a variety of challenges for off-road use only. The tires are not made when you ride off-road. Continually ‘‘read’’ for pavement, and the motorcycle does not the terrain for unexpected turns, drop-offs, have turn signals and other features required...
  • Page 12 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your motorcycle properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 13: Important Message To Parents

    Important Message to Parents Your child’s safety is very important to Honda. PHYSICAL ABILITY is an important That’s why we urge you to read this message consideration. For example, riders must be big before you let any young person ride this enough to hold the motorcycle up, get on, and motorcycle.
  • Page 14 (For help in finding a qualified instructor, talk Young people who take unnecessary risks, with your Honda dealer.) Even if you’re not the make bad judgments, and don’t obey rules are main teacher, it’s up to you to ensure your not ready to ride this motorcycle.
  • Page 15 Important Message to Parents SUPERVISION is another important obligation of parents. Even after youngsters have become skilled off-road riders, they should always ride with adult supervision. It helps to regularly remind young riders of basic safety rules and precautions. And remember, it’s your responsibility to see that the motorcycle is properly maintained and kept in safe operating condition.

  • Page 16: Loading, Accessories & Modifications

    Loading, Accessories & Modifications Your Honda was designed as a rider-only More specific information on load limits, motorcycle. It was not designed to carry a accessories, and modifications follows. passenger or cargo. A passenger or cargo could interfere with your ability to move around to...
  • Page 17 Loading, Accessories & Modifications Load Limits Place weight as close to the center of the Following are the load limits for your motorcycle as possible. motorcycle: Do not attach large or heavy items (such as a sleeping bag or tent) to the handlebar, fork, Maximum weight capacity or front fender.

  • Page 18: Accessories & Modifications

    Before you consider making any modifications and use of non-Honda accessories. Check with or adding an accessory, be sure to read the your dealer for assistance and always follow following information.
  • Page 19 Loading, Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation. Such changes could seriously impair your motorcycle’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or...

  • Page 20: Safety Labels

    Others provide important safety information. Read these labels carefully and don’t remove them. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement. (For USA) (For Canada)
  • Page 21 Operating Controls When you ride off-road, you need to operate Operation Component Locations ....the throttle, brakes, and other controls without Operating Controls ......... stopping to look at them. Read this section Fuel Valve ..........carefully before you ride. It describes the Choke Lever ..........

  • Page 22: Operating Controls

    Operation Component Locations front brake lever throttle grip engine stop switch Operating Controls...
  • Page 23 Operation Component Locations kickstarter ignition switch rear brake pedal Operating Controls...
  • Page 24 Operation Component Locations choke lever fuel valve shift lever Operating Controls...

  • Page 25: Operating Controls

    Operating Controls Fuel Valve Turning the fuel valve ON before attempting to start the engine allows fuel to flow from the fuel tank to the carburetor. Turning the fuel valve OFF after stopping the engine prevents the flow of fuel from the fuel tank to the carburetor.

  • Page 26: Choke Lever

    Operating Controls The reserve fuel supply is: The choke lever ( ) is used for starting the 0.18 US gal (0.7 ) engine (page ). The choke increases the percentage of fuel in the fuel/air mixture The tank should be refilled as soon as possible delivered to the engine.

  • Page 27: Ignition Switch

    Operating Controls RIGHT SIDE (under fuel tank) Ignition Switch The ignition switch ( ) is used to prevent unauthorized use of the motorcycle. Before riding, insert the key and turn it to the right for the ON position. Function Key Removal Position The engine cannot be The key can...

  • Page 28: Engine Stop Switch

    Operating Controls Engine Stop Switch Throttle The engine stop switch is used to turn the The throttle controls engine rpm (speed). To engine off during normal riding situations. To increase engine rpm, rotate the grip toward you. operate, turn the switch to the OFF ( To reduce engine rpm, rotate the grip away position.

  • Page 29: Shift Lever

    Operating Controls Shift Lever Kickstarter The shift lever is used to select the next higher The kickstarter is used to start the engine. To or lower gear in the transmission. To operate, operate, swing the kickstarter out from its raise the shift lever (after closing the throttle) stored position and depress it through its entire to engage the next higher gear or depress the stroke.
  • Page 30 Operating Controls...
  • Page 31 Before Riding Before each ride, you need to make sure you Are You Ready to Ride? ........ and your Honda are both ready to ride. To help Protective Apparel ........get you prepared, this section discusses how to Is Your Motorcycle Ready to Ride? ....

  • Page 32: Before Riding

    Are You Ready to Ride? Before you ride your motorcycle for the first time, we strongly recommend that you: Protective Apparel read this owner’s manual make sure you understand all the safety For your safety, we strongly recommend that messages you always wear an approved motorcycle know how to operate all the controls helmet, eye protection, boots, gloves, long...
  • Page 33 Are You Ready to Ride? (USA only). Always wear a face shield or goggles to protect your eyes and help your Not wearing a helmet increases the vision. chance of serious injury or death in a crash. Additional Riding Gear In addition to a helmet and eye protection, we Be sure you always wear a helmet, also recommend:...

  • Page 34: Is Your Motorcycle Ready To Ride

    Is Your Motorcycle Ready to Ride? Before each ride, it’s important to inspect your Note to Parents: motorcycle and make sure any problem you If a youngster will be perf orming any of the find is corrected. A pre-ride inspection is a f ollowing pre-ride inspection procedures, it’s must because off-road riding can be tough on a your responsibility to provide caref ul...

  • Page 35: Pre-Ride Inspection

    Is Your Motorcycle Ready to Ride? Fuel Check the level and add fuel Pre-ride Inspection (page ) if needed. Also make sure the fuel fill cap is securely Check the following items before you get on fastened. the motorcycle: Drive Chain Check the condition and slack.
  • Page 36 Is Your Motorcycle Ready to Ride? Check these items after you get on the Remember, be sure to take care of any problem motorcycle: you find or have your Honda dealer correct it before you ride. Throttle Check the freeplay and adjust if needed.

  • Page 37: Basic Operation & Riding

    Braking ............Guide f or the Of f -Highway Motorcyclist Parking ............booklet that came with your Honda (USA only). Post-ride Inspection ........To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page...

  • Page 38: Safe Riding Precautions

    Basic Operation & Riding Your motorcycle is not equipped with lights. Safe Riding Precautions Do not ride at night. Before riding your motorcycle for the first time, please review the Important Saf ety Inf ormation beginning on page and the previous section, titled Bef ore Riding.

  • Page 39: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. Starting Procedure To restart a warm engine, follow the procedure Preparation High Air Temperature. Before starting, insert the key and turn the Normal Air Temperature − − ignition switch ON.
  • Page 40 Starting & Stopping the Engine With the throttle slightly open, operate the High Air Temperature kickstarter. Kick from the top of the stroke 35°C (95°F) or above through to the bottom with a rapid, continuous motion. Do not use the choke. Start the engine (see step under Normal...

  • Page 41: Flooded Engine

    Starting & Stopping the Engine Flooded Engine How to Stop the Engine If the engine fails to start after repeated To stop the engine, shift into neutral, turn the attempts, it may be flooded with excess fuel. engine stop switch to OFF ( To clear a flooded engine: Turn the engine stop switch to OFF ( Push the choke lever down all the way to...

  • Page 42: Shifting Gears

    Shifting Gears Release the front brake. Gradually open the throttle. When you attain a moderate speed, close the throttle and raise the shift lever. After shifting, apply the throttle. To continue shifting up to each higher gear, repeat step . To shift down to a lower gear, close the throttle and depress the shift lever.
  • Page 43 Shifting Gears Learning when to shift gears comes with experience. Upshift to a higher gear or reduce throttle before engine rpm (speed) gets too high. Downshift to a lower gear before you feel the engine laboring (lugging) at low rpm. Downshif ting can help slow your motorcycle, especially on downhills.

  • Page 44: Braking

    Braking To slow or stop, apply the front brake and rear Generally, reduce your speed or complete brake pedal smoothly, while downshifting to braking before beginning a turn. Avoid braking match your speed. Gradually increase braking or closing the throttle quickly while turning. as you feel the brakes slowing your speed.

  • Page 45: Parking

    Parking Lower the side stand to support your motorcycle. Turn the ignition switch OFF and remove the key. If you’re finished riding for the day, also turn the fuel valve OFF. Always choose a level place to park. Basic Operation & Riding...

  • Page 46: Post-Ride Inspection

    Post-ride Inspection When you return home after riding, thoroughly clean your motorcycle and remove any dirt, mud, brush, rocks or other objects you may have picked up along the way. After cleaning, carefully inspect your motorcycle for leaks or damage. Be sure to lubricate the drive chain (page to prevent rusting.

  • Page 47: Servicing Your Honda

    Keeping your motorcycle well maintained is An optional tool kit may be available. Check absolutely essential to your safety. It’s also a with your Honda dealer’s parts department. good way to protect your investment, get maximum performance, avoid breakdowns, and USA only have more fun.
  • Page 48 Servicing Your Honda Service Preparations Chassis Maintenance Component Locations ....Suspension ............. Tools ............... Brakes ............. Seat Removal ..........Wheels ............Side Cover Removal ........Tires & Tubes ..........Side Stand ............Service Procedures Drive Chain ............ Fluids & Filters Fuel ..............
  • Page 49 If your motorcycle overturns or is involved in a is designed to be ridden over rough off-road crash, be sure your Honda dealer inspects all terrain. major parts, even if you are able to make some repairs.
  • Page 50 However, if you allow a youngster to perf orm or assist in any maintenance task, such as f illing the tank with gasoline, you should provide close supervision to make sure that it is perf ormed saf ely. Servicing Your Honda...

  • Page 51: Maintenance Safety

    Always follow the procedures and precautions in this owner’s manual. Injury from moving parts. Do not run the engine unless instructed to do so. (cont’d) Servicing Your Honda...
  • Page 52 To reduce the possibility of a fire or explosion, be careful when working around gasoline. Use only a non-flammable (high − flash point) solvent such as kerosene not − gasoline to clean parts. Keep cigarettes, sparks, and flames away from all fuel- related parts. Servicing Your Honda...

  • Page 53: Maintenance Schedule

    If you do not feel capable of performing a given task or need assistance, remember that The Maintenance Schedule also includes items your Honda dealer knows your motorcycle best that involve more extensive procedures and and is fully equipped to maintain and repair it.
  • Page 54 Refer to the official Honda Service Manual lubricate (page replace ＊＊ In the interest of safety, we recommend these items be serviced only by your Honda dealer. Servicing Your Honda...
  • Page 55 Engine Oil Centrifugal Filter Engine Idle Speed ＊ Should be serviced by your Honda dealer, unless the owner has the proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page ＊＊ In the interest of safety, we recommend these items be serviced only by your Honda dealer.
  • Page 56 − Steering Head Bearings ＊ Should be serviced by your Honda dealer, unless the owner has the proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page ＊＊ In the interest of safety, we recommend these items be serviced only by your Honda dealer.

  • Page 57: Maintenance Record

    Of course, if you find any problem while servicing your motorcycle, be sure it is corrected as soon as possible. Miles Date Performed By: Notes (km) 600 (1,000) 1,200 (2,000) 1,800 (3,000) 2,400 (4,000) 3,000 (5,000) 3,600 (6,000) 4,200 (7,000) 4,800 (8,000) 5,200 (9,000) Servicing Your Honda...

  • Page 58: Maintenance Component Locations

    Maintenance Component Locations front brake lever throttle grip fuel fill cap Servicing Your Honda...
  • Page 59 Maintenance Component Locations engine oil filler cap/dipstick clutch adjuster spark plug spark arrester engine oil rear brake drain bolt pedal (under engine) Servicing Your Honda...
  • Page 60 Maintenance Component Locations choke lever air cleaner throttle stop screw drive chain (engine idle speed) Servicing Your Honda...

  • Page 61: Tools

    Saf ety Precautions on page The nipple wrench is delivered with your motorcycle. You will need to provide your own tools to perform any owner maintenance other than tightening or loosening the spokes (USA only). (1) nipple wrench Servicing Your Honda...

  • Page 62: Seat Removal

    Align the side cover prongs with the rubber grommets. Press the side cover into position. (1) bolts A (5) slot Install the bolts and tighten them. (2) bolts B (6) fuel tank bolt (3) side cover prongs (7) seat prongs (4) rubber grommets Servicing Your Honda...

  • Page 63: Side Cover Removal

    Align the side cover prong with the rubber grommet. Press the side cover into position. Install the securing bolt and tighten it. Use the same procedure to remove and install the right side cover. (1) bolt (2) side cover prong (3) rubber grommet Servicing Your Honda...

  • Page 64: Fuel

    If pinging or spark knock occurs at a steady engine speed under normal load, change brands Fuel Recommendation of gasoline. If pinging or spark knock persists, consult your Honda dealer. unleaded Type We recommend that you use unleaded fuel 86 (or higher)
  • Page 65 Stop the engine and keep heat, sparks and flame away. Handle fuel only outdoors. Wipe up spills immediately. (1) fuel fill cap (3) front number plate (2) breather tube (4) filler neck (cont’d) Servicing Your Honda...
  • Page 66 After refueling, turn the fuel fill cap clockwise until it is secure. Check that the breather tube is properly seated in the front number plate. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...

  • Page 67: Engine Oil

    Running the engine with insufficient oil can ＊ SAE 10W-30 viscosity (weight) cause serious damage to the engine and JASO T 903 standard transmission. ＊＊ Pro Honda GN4 suggested oil 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil (cont’d)
  • Page 68 Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ service label on the container. They may affect lubrication and clutch performance. NOT RECOMMENDED Do not use non-detergent, vegetable, or castor based racing oils. Servicing Your Honda...
  • Page 69 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
  • Page 70 Insert the oil filler cap/dipstick and screw it (2) upper level mark (3) lower level mark in tightly. Check for oil leaks. Park your motorcycle on a firm, level surface. Clean around the oil filler cap/dipstick ( ) and nearby surfaces. Servicing Your Honda...
  • Page 71 Pour the drained oil into a suitable container and dispose of it in an approved manner (page Improper disposal of drained f luids is harmf ul (1) oil drain bolt to the environment. (2) sealing washer (cont’d) Servicing Your Honda...
  • Page 72 18 lbf·ft (24 N·m , 2.5 kgf·m) Check for oil leaks. Pour the recommended oil into the crankcase, approximately: 0.6 US qt (0.6 ) Install the oil filler cap/dipstick securely. Start the engine. Let it idle 3-5 minutes, then turn it off. Servicing Your Honda...

  • Page 73: Air Cleaner

    Service the air cleaner more frequently if you and spark plug fouling. ride in unusually wet or dusty areas. Your Honda dealer can help you determine the correct service interval for your riding Improper or lack of proper air cleaner conditions.
  • Page 74 Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. (3) air cleaner (4) projection (air cleaner housing cover) (5) projection (air cleaner housing) Servicing Your Honda...
  • Page 75 Air Cleaner Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner. Gently squeeze out any excess oil.

  • Page 76: Throttle

    ＋ ＋ open in all steering positions. − − If you can’t get the freeplay within the specified range, contact your Honda dealer. (2) dust cover ( ) increase freeplay ＋ (3) lock nut ( ) decrease freeplay −...
  • Page 77 Check the cable for tension or stress in all steering positions. Lubricate the cable with a commercially available cable lubricant to prevent premature rust and corrosion. (1) throttle (2) throttle cable Check that the throttle assembly is positioned properly and the securing bolts are tight. Servicing Your Honda...

  • Page 78: Clutch System

    (1) adjuster lock nut (2) clutch adjuster Loosen the adjuster lock nut ( ). Turn the clutch adjuster ( ) clockwise one turn; do not turn excessively. Servicing Your Honda...
  • Page 79 1/8 to 1/4 turn, and tighten the lock nut. After adjustment, test ride the motorcycle to be certain the clutch operates properly. If you can’t get proper adjustment, or the clutch does not work properly, see your Honda dealer. Servicing Your Honda...

  • Page 80: Valve Clearance

    (2) bolts A (3) bolt B (4) adjusting hole caps Remove the left crankcase cover ( ) by removing the bolts A ( ) and bolt B ( ). Remove the adjusting hole caps ( ). Servicing Your Honda...
  • Page 81 Rotate the generator flywheel counterclockwise until the T mark ( ) on the flywheel lines up with the index mark ( ) on the crankcase. In this position, the piston may either be on the compression or exhaust stroke. (cont’d) Servicing Your Honda...
  • Page 82 Check the clearance of both valves by inserting a feeler gauge ( ) between the adjusting screw ( ) and the valve stem. Clearance should be: 0.002 in (0.05 mm) Intake: 0.002 in (0.05 mm) Exhaust: Servicing Your Honda...

  • Page 83: Engine Idle Speed

    LEFT SIDE Ten minutes of stop-and-go riding is sufficient. Do not attempt to compensate for faults in other systems by adjusting idle speed. See your Honda dealer for regularly scheduled carburetor adjustments. − − Warm up the engine, shift to neutral and place the motorcycle on its stand.

  • Page 84: Spark Plug

    Standard CR6HSA (NGK) or U20FSR-U (DENSO) For cold climate CR5HSA (NGK) (below 5°C, 41°F) U16FSR-U (DENSO) For extended high CR7HSA (NGK) speed riding U22FSR-U (DENSO) (1) center electrode (2) side electrode (3) spark plug gap Servicing Your Honda...
  • Page 85 With the plug washer attached, thread the spark plug in by hand (to prevent cross- Reinstall the spark plug cap. Take care to threading). avoid pinching any cables or wires. Servicing Your Honda...

  • Page 86: Spark Arrester

    (1) bolts (3) gasket (2) spark arrester (4) muffler Allow the engine and muffler to cool. Remove the bolts ( ), spark arrester lid ( ), and gasket ( ) from the muffler ( ). Servicing Your Honda...
  • Page 87 Be careful to avoid muffler and tighten the bolts securely. damaging the spark arrester screen. The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary. Servicing Your Honda...

  • Page 88: Suspension

    If any suspension components appear worn or damaged, see your Honda dealer for further inspection. Your dealer is qualified to determine whether or not replacement parts or repairs are needed.
  • Page 89 RIGHT SIDE Check the security of all handlebar and fork mounting bolts ( ). If any front suspension components appear worn or damaged, see your Honda dealer for further inspection. Rear Suspension Inspection LEFT SIDE (1) swingarm bushing (2) shock absorber attachment points Place the motorcycle on a maintenance stand.
  • Page 90 Check that the fasteners for the shock absorber attachment points ( ) are secure. Check for oil leaks in the shock absorber. If any rear suspension components appear worn or damaged, see your Honda dealer for further inspection. Servicing Your Honda...

  • Page 91: Brakes

    Apply the brake, release it, then spin the wheel and check that it rotates freely. Repeat this procedure several times. (2) rubber dust cover ( ) increase freeplay ＋ (3) lock nut ( ) decrease freeplay − (4) front brake cable adjuster (cont’d) Servicing Your Honda...
  • Page 92 ( ) to obtain the specified freeplay. Tighten the lower lock nut. LEFT FRONT ＋ ＋ − − (5) cable guide bolt (6) lower lock nut ( ) increase freeplay ＋ (7) lower adjusting nut ( ) decrease freeplay − Servicing Your Honda...
  • Page 93 Repeat this procedure several times. RIGHT SIDE Check the freeplay. If you cannot adjust the freeplay properly, see your Honda dealer. After adjustment, push the brake arm ( ) to confirm that there is proper freeplay. (1) rear brake pedal Inspection Place your motorcycle on its side stand.
  • Page 94 Brakes Adjustment Check the freeplay. If you can’t adjust the freeplay properly, see your Honda dealer. RIGHT REAR After adjustment, push the brake arm ( ) to confirm that there is a gap between the adjusting nut ( ) and the brake arm pin ( ).
  • Page 95 ( ) on the brake panel ( ) upon full application of the brake. If replacement is necessary, see (1) arrow (3) reference mark your Honda dealer. (2) brake arm (4) brake panel (cont’d) Servicing Your Honda...
  • Page 96 Front: Make sure the brake arm, spring, and fasteners are in good condition. Rear: Make sure the brake rod, brake arm, spring, and fasteners are in good condition. Servicing Your Honda...

  • Page 97: Wheels

    (2) spoke Maintenance Schedule. However, information for wheel removal is provided for emergency situations. Inspect the wheel rims ( ) and spokes ( ) for damage. Tighten any loose spokes. (cont’d) Servicing Your Honda...
  • Page 98 Raise the front wheel off the ground by round or not ‘‘true.’’ If the wobble is placing a maintenance stand or support block noticeable, see your Honda dealer for under the engine. Secure the rear of the inspection. motorcycle with tie-down straps.
  • Page 99 43 lbf·ft (59 N·m , 6.0 kgf·m) Check front brake adjustment (page If a torque wrench was not used to install the wheel, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
  • Page 100 This can (4) adjusting nut (1) adjuster cause poor brake performance or rapid brake (5) rear axle nut (2) brake rod shoe wear after reassembly. (6) rear axle shaft (3) brake arm Servicing Your Honda...
  • Page 101 Repeat this procedure several times. If a torque wrench was not used to install the wheel, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.

  • Page 102: Tires & Tubes

    Make sure the valve stem caps are secure. If necessary, install new caps. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, Servicing Your Honda...
  • Page 103 15 psi (100 kPa , 1.00 kgf/cm ) Rear 15 psi (100 kPa , 1.00 kgf/cm ) If you decide to adjust tire pressures for a particular riding condition, make changes a little at a time. (1) tire tread depth (2) spoke nut (cont’d) Servicing Your Honda...
  • Page 104 We recommend that tubes be replaced by your slipping inside the tire or the tire is slipping Honda dealer. Replacing a tube requires on the rim. See your Honda dealer. removing and reinstalling the wheel. Any time a tube is replaced, carefully inspect the tire as...
  • Page 105 We recommend that tires be replaced by stability. This can cause a crash in your Honda dealer. which you can be seriously hurt or killed. Always use the size and type of tires recommended in this owner’s manual.

  • Page 106: Side Stand

    LEFT SIDE Check the side stand assembly for freedom of movement. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean engine oil. (1) side stand spring Servicing Your Honda...

  • Page 107: Drive Chain

    Check slack in the lower drive chain ( ) run service in the Maintenance Schedule. midway between the sprockets. Drive chain slack should allow the following vertical movement by hand: 3/8 13/16 in (10 20 mm) − − (cont’d) Servicing Your Honda...
  • Page 108 Lubricating the chain ridge ( ) in the center of the slider is worn, will often eliminate binding and kinking. have your Honda dealer replace the chain slider. Excessive chain slack may allow the drive LEFT SIDE chain to damage the engine cases.
  • Page 109 New Chain: 43.3 in (1,101 mm) from pin center to pin center. If the distance Service Limit: exceeds the service limit, the drive chain is worn out and should be replaced. (cont’d) Servicing Your Honda...
  • Page 110 Drive Chain Inspect the front and rear sprocket teeth for excessive wear or damage. If necessary, have Adjustment your Honda dealer replace a worn sprocket. LEFT SIDE Damaged Sprocket Worn Sprocket Teeth Teeth REPLACE REPLACE (1) rear axle nut (2) adjusting nut...
  • Page 111 Torque the rear axle nut to: 43 lbf·ft (59 N·m , 6.0 kgf·m) If a torque wrench is not used for this installation, see your Honda dealer as soon as possible to verify proper assembly. Recheck drive chain slack. Check rear brake pedal freeplay and adjust as necessary (page ).
  • Page 112 Inspect the drive chain for possible wear or damage. Replace the drive chain if it has damaged rollers, loose fitting links, or otherwise appears unserviceable. (1) master link retaining clip Servicing Your Honda...
  • Page 113 You may find it easier to install a new chain retaining clip will face the direction of by connecting it to the old chain with a forward wheel rotation. master link and pulling the old chain to position the new chain on the sprockets. Servicing Your Honda...

  • Page 114: Appearance Care

    Appearance Care Refer to Saf ety Precautions on page General Recommendations Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent To clean your motorcycle, you may use: − cleaning also identifies you as an owner who water −...
  • Page 115 After washing, rinse your motorcycle thoroughly with plenty of clean water to High pressure water (or air) can damage remove any residue. certain parts of your motorcycle. Dry your motorcycle with a chamois or a soft towel. (cont’d) Servicing Your Honda...
  • Page 116 Start the engine and let it idle for several minutes. The engine heat will help dry moist areas. As a precaution, ride at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. Servicing Your Honda...

  • Page 117: Tips

    Here’s helpful advice on how to prepare for an Preparing for a Ride ........off-road adventure, how to transport and store Transporting Your Honda ......your Honda, and how to be an environmentally Storing Your Honda ........responsible motorcycle owner. You & the Environment ......

  • Page 118: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at What to Take to the Riding Area least one other person in case you have trouble, and let someone know where you’re going and Along with your motorcycle and riding gear, when you expect to return.
  • Page 119 Preparing for a Ride For safety, all refueling should be done at a gas If you decide to take some tools, spare parts, or station on the way to the riding area or at your other supplies on the trail, be sure you can base camp.

  • Page 120: Transporting Your Honda

    Transporting Your Honda If you use a truck or motorcycle trailer to transport your Honda, we recommend that you follow these guidelines: Use a loading ramp. Make sure the fuel valve is off. Secure the motorcycle in an upright position, using motorcycle tie-down straps.
  • Page 121 Transporting Your Honda Check that the tie-down straps do not contact any control cables or electrical wiring. Tighten both straps until the front suspension is compressed about half-way. Too much pressure is unnecessary and could damage the fork seals. Use another tie-down strap to keep the rear of the motorcycle from moving.

  • Page 122: Storing Your Honda

    Honda Motorcycle Winter Storage Guide, your motorcycle and correct any problem available from your Honda dealer (USA only). before storing it. That way, needed repairs won’t be forgotten and it will be easier to get We suggest you perform the following your motorcycle running again.
  • Page 123 Storing Your Honda Drain the carburetor into an approved Preparation for Storage gasoline container and dispose of it in an approved manner (page ). If storage will Change the engine oil (page last longer than one month, carburetor Fill the fuel tank. Make sure the fuel fill cap draining is important, to assure proper is properly installed.
  • Page 124 Storing Your Honda Wash and dry your motorcycle. Lubricate the drive chain. Removal from Storage Inflate the tires to their recommended pressures (page Uncover and clean your motorcycle. Store your motorcycle in an unheated area, If your motorcycle has been stored for more −...

  • Page 125: You & The Environment

    You & the Environment Owning and riding a motorcycle can be Choose Sensible Cleaners. Use a enjoyable, but you must do your part to protect biodegradable detergent when you wash nature. When you show respect for the land, your motorcycle. Avoid aerosol spray wildlife, and other people, you also help cleaners that contain chlorofluorocarbons preserve the sport of off-road riding.
  • Page 126 You & the Environment Recycle Wastes. It’s illegal and thoughtless to put used engine oil in the trash, down a drain, or on the ground. Used oil, gasoline, and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water, lakes, rivers, and oceans.

  • Page 127: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off- General Guidelines ........road, there’s a chance that sometime something If Your Engine Quits or Won’t Start ..may go wrong. This section gives practical If You Have a Flat Tire ......

  • Page 128: General Guidelines

    Taking Care of the Unexpected If a problem is relatively minor and you have General Guidelines the tools, supplies, and skills to make a permanent repair, you may be able to fix it on If something goes wrong during a ride, the first the trail and continue riding.

  • Page 129: If Your Engine Quits Or Won't Start

    Taking Care of the Unexpected If the problem is relatively minor and you The next area to check is the fuel system: have the tools, supplies, and skills to make a temporary repair, be sure to have permanent Make sure there is enough gas in the tank repairs made as soon as possible.

  • Page 130: If You Have A Flat Tire

    Taking Care of the Unexpected If the fuel system appears to be okay, check the ignition system (this requires a spark plug If You Have a Flat Tire wrench): How you handle a flat tire on the trail depends Check that the spark plug cap isn’t loose or on how serious the tube or tire damage is, and disconnected.
  • Page 131 Taking Care of the Unexpected If the leak is more serious, or a temporary repair doesn’t hold, the tube must be replaced. Riding your motorcycle with a The tire will also need to be replaced if it is temporary tire repair can be risky. damaged (page ).

  • Page 132: If You Crash

    Also, be sure to have your Honda dealer check the frame and If you decide that you are capable of riding suspension after any serious crash.

  • Page 133: If You Lose Your Key

    If you don’t know your key number, call If the drive chain comes off because the the dealer where you purchased your Honda. master link clip gets knocked off, you may They may have it listed in their records. If they be able to put the chain back on with a new don’t, transport your motorcycle to them or the...
  • Page 134 Taking Care of the Unexpected If any component of the front brake system is damaged, you may be able to ride carefully back to your base using the rear brake for slowing or stopping. If you damage a throttle cable or other critical component, your motorcycle may be unsafe to ride.

  • Page 135: Technical Information

    Technical Information This section contains dimensions, capacities, Vehicle Identification ........ and other technical data, plus information on Specifications ..........government requirements and how to break-in Break-in Guidelines ........your motorcycle. High Altitude Carburetor Adjustment ..Emission Control Systems ......Oxygenated Fuels ........

  • Page 136: Vehicle Identification

    Vehicle Identification LEFT SIDE Serial Numbers The VIN and engine serial number are required when you register your motorcycle. They may also be required when ordering replacement parts. You may record these numbers in the Quick Ref erence section at the rear of the manual.
  • Page 137 Vehicle Identification LEFT SIDE Color Label & Code The color label ( ) is attached to the frame behind the left side cover (page The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Ref erence section at the rear of the manual.

  • Page 138: Specifications

    41.9 in (1,063 mm) unleaded gasoline, Wheelbase Fuel pump octane recommendation number of 86 or higher Pro Honda (USA Air cleaner oil only) or Honda (Canada only) Foam Filter Oil or an equivalent Engine oil capacity after draining: 0.6 US qt (0.6 ) after disassembly: 0.8 US qt (0.8 )
  • Page 139 Specifications Fuel & Lubricants Fuel & Lubricants (cont’d) Drive chain Pro Honda HP Chain Engine oil API Service lubricant Lube or an recommendation Classification SG or equivalent higher except oils labeled as energy conserving on the Capacities operator only; circular API service...
  • Page 140 Specifications Engine Specifications Power Transmission 0.002 in 3.722 Valve clearance Intake: Primary reduction (0.05 mm) 3.272 (cold) Gear ratio, 1st 0.002 in 1.666 Exhaust: (0.05 mm) 1.190 CR6HSA (NGK) 2.400 Spark plug Final reduction U20FSR-U (DENSO) chain (standard) Final drive CR5HSA (NGK) Spark plug U16FSR-U (DENSO)
  • Page 141 Specifications Power Transmission Chassis & Suspension 3/8 13/16 in − 26°12’ Drive chain Caster (10 20 mm) − 2.42 in (61.5 mm) freeplay Trail 42.5 in (1,080 mm) 2.50-14 4PR New chain length Tire size, front distance between a 3.00-12 4PR Tire size, rear span of 85 pins bias-ply, tube...
  • Page 142 Specifications Torque Specifications 18 lbf·ft Engine oil drain bolt (24 N·m , 2.5 kgf·m) 43 lbf·ft Front axle nut (59 N·m , 6.0 kgf·m) 43 lbf·ft Rear axle nut (59 N·m , 6.0 kgf·m) Technical Information...

  • Page 143: Break-In Guidelines

    Break-in Guidelines Help assure your motorcycle’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...

  • Page 144: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment At high altitude, the standard carburetor air- Even with carburetor modification, engine fuel mixture will be too rich. Performance will horsepower will decrease about 3.5% for each decrease, and fuel consumption will increase. A 1,000-foot (300-meter) increase in altitude. The very rich mixture will also foul the spark plug effect of altitude on horsepower will be greater and cause hard starting.

  • Page 145: Emission Control Systems

    Emission Control Systems Exhaust Emission Requirements Noise Emission Requirements The U.S. Environmental Protection Agency The EPA also requires that motorcycles built (EPA), the California Air Resources Board after January 1, 1983 comply with applicable (CARB), and Environment Canada (EC) noise emission standards for one year or require that your motorcycle comply with 1,865 miles (3,000 km) after the time of sale to applicable exhaust emissions standards during...
  • Page 146 Honda Motor Co., Ltd. utilizes various systems Crankcase Emission Control System to reduce carbon monoxide, oxides of nitrogen The engine is equipped with a closed crankcase and hydrocarbons.
  • Page 147 Emission Control Systems Noise Emission Control System AMONG THOSE ACTS PRESUMED TO TAMPERING WITH THE NOISE CONTROL CONSTITUTE TAMPERING ARE THE SYSTEM IS PROHIBITED: U. S. federal law ACTS LISTED BELOW: prohibits, or Canadian provincial laws may Removal of, or puncturing the muffler, prohibit the following acts or the causing baffles, header pipes, or any other thereof: (1) The removal or rendering...
  • Page 148 If you are aware of any of the following Emission Control regulations of the U.S. symptoms, have the vehicle inspected and Environmental Protection Agency (EPA), the repaired by your Honda Motorcycle Dealer: California Air Resources Board (CARB), and Hard starting or stalling after starting Environment Canada (EC).

  • Page 149: Oxygenated Fuels

    Oxygenated Fuels Some conventional gasolines are being blended ETHANOL (ethyl or grain alcohol) 10% by with alcohol or an ether compound. These Volume gasolines are collectively referred to as You may use gasoline containing up to 10% oxygenated fuels. To meet clean air standards, ethanol by volume.
  • Page 150 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Oxygenated f uels can damage paint and plastic. Damage caused by spilled f uel is not Fuel system damage or performance problems covered under warranty.

  • Page 151: Consumer Information

    Consumer Information This section contains information on your Authorized Manuals ........warranty and how to get an official Honda Warranty Coverage ........service manual. Warranty Service ........Contacting Honda ........The Honda Rider’s Club (USA only) ..Your Honda Dealer ........

  • Page 152: Authorized Manuals

    Authorized Manuals The Service Manual used by your authorized Honda dealer is available from Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
  • Page 153 By completing this form you can order the materials desired. You can pay by check or money order, or charge to your credit card. Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. Publication Item Description Qty.
  • Page 154 NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street address/P. O. BOX Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc.

  • Page 155: Warranty Coverage

    Almost all of your warranty coverage can be Please read the Honda Motorcycle Warranties extended through the Honda Protection Plan Booklet given to you by your Honda dealer at (USA only). For more information, see your the time of purchase. Be sure to keep your Honda dealer.

  • Page 156: Warranty Service

    If the problem If you believe you have a problem with your has already been reviewed with the Service Honda, call the service department of your Manager, Parts Manager, Sales Manager, etc., Honda dealer. Make an appointment for an contact the Owner of the dealership or his inspection and diagnosis.

  • Page 157: Contacting Honda

    2200, mailstop: 100-4C-7B, telephone: (866) owner’s manual can be answered by your 784-1870. Honda dealer. If he doesn’t have the answer right away, he will get it for you. Canada: Refer to the Warranty Booklet that was supplied with your vehicle.

  • Page 158: The Honda Rider's Club (Usa Only)

    The Honda Rider’s Club (USA only) You may be eligible for a Honda Rider’s Club of America (HRCA) membership with the purchase of your new Honda. You can log on to the HRCA Clubhouse website for details at www.hrca.honda.com. Consumer Information...

  • Page 159: Your Honda Dealer

    (Canada only). The dependability of your Honda. same quality that went into your Honda can be found in Honda Genuine replacement parts. You’ll also find comparable quality in the accessories and products available from the parts department.

  • Page 160: Table Of Contents

    Table of Contents The following presents the contents of each Shift Lever ..........section of your owner’s manual. Rear Brake Pedal ........Kickstarter ..........MOTORCYCLE SAFETY ......Side Stand ..........Important Safety Information ......Important Message to Parents ......BEFORE RIDING ........
  • Page 161 Table of Contents BASIC OPERATION & RIDING ....SERVICING YOUR HONDA ....Safe Riding Precautions ......... Bef ore You Service Your Honda Starting & Stopping the Engine ..... The Importance of Maintenance ....Preparation ..........Maintenance Safety ........Starting Procedure ........
  • Page 162 Table of Contents SERVICING YOUR HONDA (cont’d) Chassis Service Preparations Suspension ............. Maintenance Component Locations ....Brakes ............. Tools ............... Wheels ............Seat Removal ..........Tires & Tubes ..........Side Cover Removal ........Side Stand ............Drive Chain ..........Service Procedures Fluids &...
  • Page 163 Warranty Service ........If You Have a Flat Tire ......Contacting Honda ........If You Crash ..........The Honda Rider’s Club (USA only) ..If You Lose Your Key ....... Your Honda Dealer ........If a Component Fails ......... TABLE OF CONTENTS ......

  • Page 164: Index

    Index accessories ............capacity, fuel ..........air cleaner ............carburetor, air pressure, tires ..........high altitude adjustment ......136 altering your motorcycle ........ idle speed ............ arrester, spark ..........choke lever ............. authorized manuals ........144 cleaner, air ............cleaning, appearance care ......
  • Page 165 Index front brake, lever ............lever freeplay ..........education, rider .........3, 151 front suspension ..........emission control systems ......137 front wheel removal ........engine number ..........128 fuel, engine, recommendation ......... flooded ............oxygenated ..........141 idle speed ............
  • Page 166 Index Honda, contacting .........149 Honda service manual ........144 maintenance, component locations ........idle speed, engine ........... record ............inspection, safety ............post-ride ............. schedule ............pre-ride ............manual, service ..........144 modifications ..........key, lost ............125 kickstarter ............
  • Page 167 Index parking ............schedule, maintenance ........pedal, rear brake ..........service, pinging, engine ..........customer ........... .149 plug, spark ............manuals ............ .144 post-ride inspection ........warranty ........... .148 pre-ride inspection .......... shifting gears ..........shoe, brake ............. side cover, removal ........
  • Page 168 Index suspension, front ............rear .............. unexpected problems ........119 throttle freeplay ............valve, fuel ............operation ............. vehicle identification no. (VIN) ....128 tires, air pressure ..........flat .............122 replacing ............. warranty, tools ..............coverage ........... .147 towing .............

  • Page 169: Quick Reference

    The following is a brief, but important Frequent causes of costly chassis repair are: collection of information you need to know about your Honda. You’ll also find space to Chain -- A loosely adjusted chain or a chain record important notes.
  • Page 170 Quick Reference Record important information here: Engine No. Ignition Key No. Color Label Owner’s: Name Address City/State Phone Dealer’s: Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 171 Engine Oil API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent 132 lbs (60 kg) Maximum Weight...
  • Page 172 Quick Reference These symbols are used in Operating Controls section: SYMBOL COMPONENT SEE PAGE − engine stop switch − engine stop switch Quick Reference...

Table of Contents