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How It Works - Omega FL500 Series Operator's Manual

In-line flowmeters and switch kits

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®
ENGINEERING, INC.
P. O. Box 4047, Stamford, CT 06907
FL-500 Series In-Line Flowmeters
and Switch Kits

HOW IT WORKS

Fluid enters at end marked "IN" and
forces the piston to move with it,
against spring pressure, enough to
pass given flow around piston
periphery. The knife edge of the
piston is visible through the
transparent housing; its position
under the printed scale gives the
flow rate.
Flow tube is PVC or polysulphone plastic
FLUID Temp.
Liquid
(
o
F)
(
o
C)
PSIG
PVC
70
21
200
100
38
100
125
52
75
150
65
50
POLYSULPHONE
230
110
250
(Minimum temperature: -20
o
F.)
SELECTION TABLE
Each of the models carries scales for all media
shown
Maximum Flow Rates
Model
Water
No.
FL-505
5 gpm
20 lpm
FL-510
10 gpm
38 lpm
FL-515
15 gpm
55 lpm
FL-530
30 gpm
110 lpm
FL-540
40 gpm
150 lpm
FL-550
50 gpm
200 lpm
OUTLET
INLET
Max. Pressure
Air
kPa
PSIG
kPa
1379
100
690
690
50
345
517
35
241
345
25
172
1724
125
862
Air
90 PSI
50 scfm
1400 slpm
90 scfm
2500 slpm
135 scfm
3900 slpm
300 scfm
8000 slpm
400 scfm
11000 slpm
500 scfm
14000 slpm
Installation
Inlet and outlet ends are marked on the flow meter body,
and an arrow on the printed scale indicates flow direction.
Insite flow meters can be mounted in any convenient
orientation (vertical, horizontal or anything in-between)
without affecting performance. The end fittings are con-
nected to the plastic body with O-ring sealed straight
threads and don't need to be highly torqued to prevent
leakage. These fittings accept pipe with tapered threads
(NPT). Teflon tape should be used on the pipe threads and
standard torques applied, to make leak-free connections.
Put your wrench only on the end fitting when piping on.
Do not apply wrenches on the plastic body alone when
connecting to pipe.
Many users find that a disconnect fitting, installed upstream
of the flow meter, makes for easier removal of the flow
meter, for cleaning internals. Control valves should be
installed downstream of the flow meters.
Two scales are provided. One for liquid and one for air/
nitrogen gasses. Air/nitrogen gas meters are calibrated in
SCFM. The air/nitrogen scale is calibrated at 90 PSI
pressure and 70
o
F temperature. If the flow meter is used
with air at pressures and/or temperatures that differ from the
above, correction factors can be applied to a 90-psi air scale
readings to get correct SCFM values. See Tables.
High pressure air vented to atmosphere through the Insite
flow meter may result in erratic readings. When used to
measure high pressure air, it is recommended that a vent
valve be installed downstream of the flow meter.
Correction factors when monitoring air flow at other
than 90 PSI at 70°F
TABLE 1 PRESSURE
PSIG
10
20
30
40
Factor .49
.58 .65 .72 .79 .84 .90 .95 1.00 1.05
TABLE 2 TEMPERATURE
Temp°F
30
50
70
Factor
1.04 1.02 1.00 0.98 0.96
When operating at a pressure other than 90 PSIG multiply
the applicable factor to the SCFM reading on the tube for
corrected SCFM reading.
Maintenance
Normally, the only servicing required is a periodic cleaning
of the tube and three internal parts. Use wrenches on the
end fittings to remove the flow meter from the line. Do not
apply wrenches to the plastic body alone when
breaking pipe connections.
With the flow meter out of the line, completely remove the
end fitting from the outlet end of the tube. Use a bent wire
of other hook to grab the plastic shaft, piston and spring
and remove from tube. Inspect all parts for damage. The
interior of the tube can be swabbed out, and the parts
wiped off, with a soft dry cloth. If dirt or residue cannot be
removed with a dry cloth, use water and a mild non-
abrasive soap. DO NOT USE SOLVENT OF ANY KIND.
Replace any worn or damaged parts.
When reassembling the flow meter, be sure the piston is
installed as shown in the drawing. Don't put in upside
down. Inspect O-rings for damage and replace if
necessary.
3
50
60
70
80
90
100
90
120
150
0.93

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This manual is also suitable for:

Fl-505Fl-510Fl-515Fl-530Fl-540Fl-550