Door Arm Installation - Allstar Challenger 9000M Series Installation And Owner's Manual

C: INSTALLING THE OPERATOR
Step 8: Connecting Door Arm to Trolley
(THIS IS FOR SECTIONAL DOORS ONLY - FOR ONE PIECE DOORS
PROCEED TO STEP 10)
The door arm assembly consists of the door arm tube section and door
arm rod which are packaged separately. To assemble, screw the door
arm rod into the the door arm tube in a clockwise direction
approximately ten turns. Connect the door arm assembly into the trolley
with the open end of the rod hook facing the power head unit (away
from the door). Extend the manual release cord (connected to the
trolley) and thread through the warning tag and red pull knob handle.
Adjust so the knob is 6 feet above the floor and secure with a double overhand knot in the end of the release cord.
Release the trolley (leave door arm attached) with the manual release cord and pull trolley toward the door.
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door bracket; insert 3/8" diameter bolt and tighten locking nut, allowing for free pivot of the
arm. Note: Do not overtighten locking nut as this will cause binding between the door arm and door bracket.
Type 2: Strut Mounted Bracket
Visually align the door arm connecting hole with the connecting
pin of the strut by rotating the tube section in the appropriate
direction.
Release the trolley (leave door arm attached) with the manual
release cord and pull trolley toward the power head unit. Now
rotate the door arm tube section two turns counterclockwise
(increasing the exposed length of the door rod) to provide a
cushion when the door is closed or encounters an obstruction.
Align connecting hole in the door arm with the strut mounted
connecting bracket. Insert connecting pin through the hole in the
door arm. Secure the connecting pin to the strut bracket
according to the manufacturer's instructions.
Note: Door Bracket Mount or Strut Mount - If rod bottoms in cushion tube, cut rod to allow for proper
function of this assembly.
Step 10: Connecting the Door Arm to the Door - ONE PIECE DOORS
(USING OPTIONAL ONE PIECE DOOR ARM ASSEMBLY)
Attach door arm brackets to the top surface of the door on the center line.
Reposition Open and Close limit stops so trolley stops in locations as
shown. Assemble the door arm by screwing curved rod into straight tube
section. Allow approximately 6" of rod to project outside of the straight
tube.
Release trolley with red knob handle and move to a convenient position
between Open and Close limits. Connect curved rod section to trolley.
Step 9: Connecting the Door Arm to the Door
Type 1: Door Mounted Bracket
Visually align the door arm connecting hole with the middle hole of
the door bracket by rotating the tube section in the appropriate
direction.
Release the trolley (leave door arm attached) with the manual release cord
and pull trolley toward the power head unit. Now rotate the door arm tube
section two turns counterclockwise (increasing the exposed length of the
door rod) to provide a cushion when the door is closed or encounters an
obstruction. Align connecting hole in the door arm to middle hole in the
Cushion
Arm
Assembly
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Alternate Strut
Connecting Bracket
Cut to Fit
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Door
Brackets
Bolt/Nut
8
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Trolley
(Close Limit
Position)
6"
Straight Tube