swaploader SL-145 Parts And Operation Manual
  1. Manuals
  2. Brands
  3. swaploader Manuals
  4. Utility Vehicle
  5. SL-145
  6. Parts and operation manual

swaploader SL-145 Parts And Operation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Model SL-145
Parts and
Operations Manual
Hoist Serial Number: ____________________

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SL-145 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for swaploader SL-145

Summary of Contents for swaploader SL-145

  • Page 1 Model SL-145 Parts and Operations Manual Hoist Serial Number: ____________________...
  • Page 2 PREDELIVERY CHECK LIST SWAPLOADER MODEL SL-145 HOIST INSTALLATION Conducted by: Date: Dealer: Customer: COMPONENT INFORMATION Hoist Serial No.: Truck Chassis: Identification No.: GVW: Distance from rear of cab to the Center Line of Rear Axle/Tandem (CA): Distance From Center Line of Rear Axle/Tandem...
  • Page 3 PREDELIVERY CHECK LIST SWAPLOADER MODEL SL-145 HOIST INSTALLATION HYDRAULICS INSTALLATION Correct hydraulic oil level in reservoir Check for leaks Any abnormal noise during operation: If yes, explain: WITH ENGINE OPERATING @ 1000 RPM, RECORD THE FOLLOWING INFORMATION: Cycle time for dump mode: Sec.
  • Page 4 City, State, Zip ________________________________________________ The unit has been checked and serviced according to the Pre-delivery inspection report. The proper mechanical operation of the unit as described in the written operational instructions provided by SwapLoader U.S.A., Ltd. has been discussed with the customer.

  • Page 6: Table Of Contents

    MAINTENANCE Weekly Service (50 Operations) Monthly Service (200 Operations) Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock (Safety Latch) Inspection & Adjustment Instructions Pressure Check Instructions SL-145 Rev. 07/2009...
  • Page 7 INTRODUCTION...
  • Page 8 Record your SwapLoader Hoist serial number in the appropriate space provided on the title page. Your SwapLoader dealer needs this information to give you prompt, efficient service when you order parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For the location of the Distributor nearest you, contact SwapLoader.
  • Page 9 SwapLoader distributor or service center, that such products are free of defects in material and workmanship. All SwapLoader products with an original factory invoice date of September 1, 2009 or later qualify for warranty as defined in this Limited Warranty Statement.

  • Page 10: Safety Suggestions

    SAFETY SUGGESTIONS Do not operate or service this equipment until you have been properly trained and instructed in its use and have read the operation and service manual. Do not operate this equipment on uneven ground. Do not drive with the hoist in the dump position or with the hook to the rear.
  • Page 11 It is the responsibility of the owner and/or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and/or Truck Chassis.
  • Page 12 SAFETY INSTRUCTIONS 90P18 RELIEF VALVE 90P52 PROP DECAL 90P78 HIGH-PRESSURE FLUID The following is a list of all the Swaploader Safety Decals, and their part numbers. Please use when reordering replacement decals. WARNING 90P07 – OPERATIONS & SERVICE MANUAL INTRODUCTION 09/2009...
  • Page 13 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 – HOIST FALLING 90P13 – SWAPLOADER SAFETY INSTRUCTIONS 90P18 – RELIEF VALVE INTRODUCTION 09/2009...
  • Page 14 90P52 – PROP DECAL (OPTIONAL) 90P78 – HIGH-PRESSURE FLUID INTRODUCTION 09/2009...

  • Page 15: Installation

    INSTALLATION...

  • Page 16: Initial Inspection

    INITIAL INSPECTION When the SwapLoader hoist is received from the factory, you should inspect the hoist for damage, which may have occurred in shipment. If damage has occurred, you should contact the shipper immediately. Be sure to note any damage or missing items on bill of Lading.

  • Page 17: Hoist Installation

    HOIST INSTALLATION TO TRUCK CHASSIS Place the SL-145 hoist assembly on the truck chassis. The truck chassis mounting surface should be flat without any steps or protrusions. If necessary shim bars need to be added to ensure a flat surface on which to support hoist. The truck chassis should meet the following minimum specifications (See Figures A &...
  • Page 18 There are two types of mount brackets used on the Model SL-145 hoist as indicated in Figure B or Drawing No. 12H42. They are the front mount brackets (Pt. No. 22H38), and the rear mount brackets (Pt. No. 22H39). Figure B Locate the mount brackets on the side of the hoist as indicated in Figure C.
  • Page 19 Note: The hoist mainframe is made from high strength low alloy steel. Use an appropriate welding process. SL-145.INS 09/2009...
  • Page 20 SL-145.INS 09/2009...

  • Page 21: Controls Installation

    Assemble and install the control lever console (See diagram below). Typically the console is fastened to the floor of the cab and the control cables are routed through additional holes drilled in the floor. Your particular installation may require that additional brackets be fabricated or other modifications made. SL-145.INS 09/2009...
  • Page 22 SL-145.INS 09/2009...
  • Page 23 SL-145.INS 09/2009...
  • Page 24 Swaploader. Take proper care when routing the control cables, as a good cable path is essential for a proper operating system. Keep bends in the cable path to a minimum and be as generous as possible.
  • Page 25 HOLES AND INSERT PIN SCREW NUT BACK FACE OF VALVE VALVE BODY SCREW SCREW FLANGE SLEEVE BACK TERMINAL EYE ON ROD SCREW FLANGE SLEEVE FLUSH WITH BOLT FLANGE FACE OF VALVE TO VALVE BODY SCREW NUT ON 2-10 SL-145.INS 09/2009...

  • Page 26: Hydraulic Tank Installation

    Drawing No. 90H90. The hose length can be shortened if necessary. Secure the hose to the barb fittings with the hose clamps provided. Figure E 2-11 SL-145.INS 09/2009...

  • Page 27: P.t.o. Selection

    Hydraulic Pump Rotation: L.H. As provided (See Note 2). The hydraulic pump rotation can be reversed to R.H. by a qualified hydraulic technician or it can be sourced through Swaploader. Ratio of Pump RPM to Engine RPM: 80% to 100% NOTE 1: P.T.O.
  • Page 28 CW (right hand rotation pump) is needed; call SwapLoader for price and availability. NOTE: Consult the PTO supplier whenever uncertain about the correct pump rotation for a particular application. The table below lists the SwapLoader part number for both left and right hand rotation pumps for the SL-145 hoist model: L.H. Rotation R.H.

  • Page 29: Pump Installation

    Tie up the pressure and suction hoses as necessary. Again, be sure the hoses are routed to avoid exhaust components and to stay clear of the drive shaft. 2-14 SL-145.INS 09/2009...
  • Page 30 2-15 SL-145.INS 09/2009...

  • Page 31: Start Up Procedure

    180° angle to the decal surface. Should problems occur with the premask pulling the decal loose, wet the tack side of the premask with water via a spray bottle to weaken the adhesive bond, while pulling straight down on the premask. 2-16 SL-145.INS 09/2009...
  • Page 32 Fill out pre-delivery checklist and warranty card and mail to SwapLoader U.S.A., Ltd. NOTE: Failure to fill out and return warranty card within 15 days of installation may possibly void the warranty. CAUTION: The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold-downs (See figure S025).
  • Page 33 5 IN 45° 35 5/8 IN MIN 4 19/32 IN 25° (REF) 35° 3 IN 41 IN 3 19/32 IN 2-18 SL-145.INS 09/2009...
  • Page 34 (See Fig. 1 & 2). BUMPER LOCATION CHART DIM B. (Max) DIM. A SL-220/222 SL-330 & SL-406 & SL-105 SL-145 SL-180 SL-2418 SL-650 & SL-240 SL-400 SL-505/545 24 5/8” 13 1/2...
  • Page 35 REAR BUMPER WDMT 95.66 (REF) 63H94 VERTICAL CHANNEL 9.58 TOTAL 114.82 FIG. 3 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 10/05/09...
  • Page 36 (See Fig. 1 & 2). BUMPER LOCATION CHART DIM B. (Max) DIM. A SL-220/222 SL-330 & SL-406 & SL-105 SL-145 SL-180 SL-2418 SL-650 & SL-240 SL-400 SL-505/545 24 5/8”...
  • Page 37 VERTICAL CHANNEL 9.58 52H13 REAR BUMPER EXTENSIONS 58.42 TOTAL 173.24 FIG. 3 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 05OCT09...

  • Page 40: Container Variability System - (C.v.s.)

    CONTAINER VARIABILITY SYSTEM ASSEMBLY (11H99) [Hoist Models: SL-145 & SL-180] INSTALLATION INSTRUCTIONS Review all directions and diagrams provided before starting the C.V.S. installation. Attach the base plate bracket [Part No. 23H76] to the C.V.S. sub-assembly [Part No. 12H01] with fasteners provided (See drawing 11H99 Section View A-A).
  • Page 41 Page 2 of 7 Once the overall hose length is adjusted, install between the C.V.S. hydraulic valve and the hydraulic tank fittings (See drawing 90H84), and tighten. Remove both the hydraulic hose [Part No. 12P55] that connects from the upper bulkhead fitting inside the mainframe to the jib lockout valve [Part No.
  • Page 42 Page 3 of 7 28JUL09...
  • Page 43 Page 4 of 7 28JUL09...
  • Page 44 Page 5 of 7 28JUL09...
  • Page 45 Page 6 of 7 28JUL09...
  • Page 46 Page 7 of 7 28JUL09...

  • Page 47: Fender Assembly, Single Axle

    FENDER ASSEMBLY, SINGLE AXLE Aluminum (10H93) / Steel (11H13) (Diamond Plate Only) INSTALLATION INSTRUCTIONS 1. Review all directions and diagrams provided before starting fender installation. 2. Center fender above tire using block to maintain the proper height. Fender should be approximately 5” above tire to allow for suspension movement (See Fig.
  • Page 48 TRUCK bearings, gears, etc. (REF) 4 @ 6” CENTERS 7/16 DIA. HOLE 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 10/05/09...

  • Page 51: Rear Light Bar Assembly

    REAR LIGHT BAR ASSEMBLY (51H68) 10/05/09...
  • Page 52 REAR LIGHT BAR ASSEMBLY (51H68) INSTALLATION INSTRUCTIONS Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (See Fig. 1). This step may have already been preformed if a bumper was previously installed. 3.
  • Page 53 FIG. 3 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 10/05/09...
  • Page 54 10/05/09...
  • Page 59 PREDELIVERY CHECK LIST SWAPLOADER MODEL SL-145 HOIST INSTALLATION Conducted by: Date: Dealer: Customer: COMPONENT INFORMATION Hoist Serial No.: Truck Chassis: Identification No.: GVW: Distance from rear of cab to the Center Line of Rear Axle/Tandem (CA): Distance From Center Line of Rear Axle/Tandem...
  • Page 60 PREDELIVERY CHECK LIST SWAPLOADER MODEL SL-145 HOIST INSTALLATION HYDRAULICS INSTALLATION Correct hydraulic oil level in reservoir Check for leaks Any abnormal noise during operation: If yes, explain: WITH ENGINE OPERATING @ 1000 RPM, RECORD THE FOLLOWING INFORMATION: Cycle time for dump mode: Sec.

  • Page 61: Operation

    OPERATION...

  • Page 62: Loading A Container

    OPERATING INSTRUCTIONS During all operations of the SwapLoader, the speed of the engine should be maintained at 1,000 to 1,200 RPM, assuming the ratio of the Power Take Off is about 100%. LOADING A CONTAINER Engage the P.T.O. (Refer to P.T.O. manual for operation).
  • Page 63 WARNING: Make sure work area is clear of people and obstacles prior to dumping or unloading containers. SwapLoader strongly recommends that a back up alarm be installed on the truck chassis. The operation of the hook hoist is that the truck...

  • Page 64: Placing A Container On The Ground

    Rotate jib all the way till the container touches the ground. Pull away from container and rotate jib back into the transport position. WARNING: DON'T OVER SPEED THE PUMP 1,500 RPM MAXIMUM. DON'T DUMP ON UNEVEN GROUND. SL-145.OPE 07/2009...
  • Page 65 WARNING: (CONTINUED) DON'T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK. SL-145.OPE 07/2009...

  • Page 66: Maintenance

    MAINTENANCE...

  • Page 67: Weekly Service (50 Operations)

    Inspection & Adjustment Instructions on page 4-13 of the maintenance section. Change hydraulic oil, replace hydraulic filter element, and wash out suction strainer. Check main relief valve setting. Refer to the Pressure Check Instructions on page 4-11 of the maintenance section. (Pressure should be 3,250 PSI minimum). SL-145.MAI 07/2009...
  • Page 68 SL-145.MAI 07/2009...
  • Page 69 Filter Part Number Company Name Filter Part Number Baldwin BT8443 Hydac 0085MA010P Behringer BSO92E10N25 SPE25-10 Donaldson P550255 Norman Fleetguard HF6511 F4E-040CCB Flow Ezy FEE30-10L Purolator 20201 FPE40-10N Zinga * AE-10L * Brand of Element supplied from factory on hoist. SL-145.MAI 07/2009...
  • Page 70 * * * * * * * * 20P05 HYDRAULIC TANK, 15 GALLON 20P07 STRAINER, TANK MOUNTED - 25 GPM 20P96 SIGHT GAUGE, HYDRAULIC TANK 20P97 BREATHER CAP ASSEMBY, HYDRAULIC TANK * * * * * * * * SL-145.MAI 07/2009...
  • Page 71 CLAMP LINER – (OUTER TUBE) 00P18 5/16-18 x 1 FL HD SCREW (BRASS) * * * * * * * * 23H54 WEAR BLOCK – (JIB) 00P18 5/16-18 x 51 FL HD SCREW (BRASS) * * * * * * * * SL-145.MAI 07/2009...
  • Page 72 ROLLER ASSEMBLY (FOR 11H79 PIVOT JOINT SUB-ASSEMBLY) 23H07 BRONZE BEARING; QTY: 1 PER ROLLER * * * * * * * * 21P31 HYD CYLINDER 5φ x 40 (FOR 11H78 MAINFRAME SUB-ASSEMBLY) CYLINDER BEARINGS; CONTACT SWAPLOADER * * * * * * * * SL-145.MAI 07/2009...
  • Page 73 MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists come with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the latch bars (forks) on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body up into a dump mode.
  • Page 74 5. Once the 1/4" clearance is achieved, then tighten the jam nut. Make sure to hold the adjustment bolt from turning when tightening the jam nut. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure.
  • Page 75 JIB LOCKOUT VALVE INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists have a jib lockout valve (see illustration below) to prevent accidental operation of the telescopic jib, while the hoist is up in a dump mode. Because the jib lockout valve can block the flow of hydraulic oil to the jib cylinder, should the valve come out of adjustment the telescopic jib may experience a reduction in extension or retraction speed to the point of stalling out.
  • Page 76 Work Port Size Spool Type Pt. No. (Maximum) (Maximum) 21P28 3/4-16 ORB (SAE 8) 2-Way, 2-Position N.C. 4,600 PSI (Nominal) 16 GPM (Nominal) Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure. 4-10 SL-145.MAI 07/2009...
  • Page 77 50 PSI Graduation Marks RECOMMENDED PRESSURE GAUGE ILLUSTRATION Should you not be able to source a hydraulic gauge locally, SwapLoader can provide one at a reasonable cost (Hyd. Pressure Gauge & Hose Ass’y – Part No. 22P10). PRESSURE CHECK STEPS 1.
  • Page 78 LIFT RAISE/UNLOAD RETRACT 5. Check the gauge for the maximum developed system pressure. The SL-145 should have a reading of 3,250 PSI. 6. With the pressure check complete; release all functions and disengage the P.T.O. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure.
  • Page 79 INSPECTION The illustration below is a typical hoist clamp assembly for the 100 & 200 series SwapLoader hoist models. For optimum performance out of your SwapLoader SL-145 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...
  • Page 80 PARTS LIST...
  • Page 81 SWAPLOADER HOIST - BASE ASS'Y SL-145 11H80 ~ REV B...
  • Page 82 MAINFRAME SUB-ASSEMBLY SL-145 11H78 ~ REV E...
  • Page 85 OUTER TUBE WDMT (REF) JIB WDMT (REF) PIVOT JOINT WDMT (REF) JIB WDMT (REF) OUTER TUBE WDMT (REF) PIVOT JOINT WDMT (REF) 1/16 CLEARANCE SAFETY LATCH ASSEMBLY (REF) SL-145 10H40 ~ REV C...
  • Page 86 HYD CONTROL VALVE (REF) HYD TANK (REF) HOIST INSTALLATION KIT ASS'Y SL-145 12H42...
  • Page 87 HOIST CONTROL CONTROL (TYP) (TYP) (REF) HYD TANK (REF) MANUAL CONTROL ASS'Y - 2 SECTION SL-105/145/180 90H72 ~ REV A...
  • Page 88 HYD CYL 5Ø x 40 (REF) HYD CYL 3Ø x 32 (REF) BHD TEE LOWER ADP HYD CYL 5Ø x 40 (REF) BHD UNION UPPER ADP BHD TEE UPPER ADP BHD UNION LOWER ADP SL-145 90H89...
  • Page 89 BHD UNION LOWER ADP BHD UNION BHD TEE UPPER ADP UPPER ADP BHD TEE LOWER ADP HYD CONTROL VALVE (REF) (SEE NOTE 1) SL-145 90H90...
  • Page 90 HYD PUMP (REF) TANK STRAINER (REF) (20P07) HYD TANK (REF) (20P05) HYD CONTROL VALVE (REF) SL-105/145/180 90H91...
  • Page 91 OUTER TUBE ASS'Y (REF) (11H73) (ON DASHBOARD) OUTER TUBE ASS'Y (REF) (11H73) (ON VISOR) DECAL ASSEMBLY SL-145 11H81 ~ REV A...
  • Page 92 OPTIONS...
  • Page 93 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com...

This manual is also suitable for:

Sl-185Sl-180

Table of Contents