swaploader SL-160 Parts And Operation Manual
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swaploader SL-160 Parts And Operation Manual

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"Hooked on Quality"
MODEL
SL-160
P A R T S A N D O P E R A T I O N M A N U A L
HOIST SERIAL N U MB ER

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Summary of Contents for swaploader SL-160

  • Page 1 “Hooked on Quality” MODEL SL-160 P A R T S A N D O P E R A T I O N M A N U A L HOIST SERIAL N U MB ER...

  • Page 3: Table Of Contents

    Hydraulic Filter Interchange ........................4-3 Mast Lock (Pivot Lock) Inspection ......................4-4 Jib Lockout Valve Inspection & Adjustment Instructions ................ 4-5 Pressure Check Instructions (Standard Valve) ..................4-7 Outer Tube Clamp Assembly Inspection Instructions ................4-10 EHV Manual Over-Ride Instructions....................4-11 0.0.TOC.SL-160...
  • Page 4 U-Lock Assembly..........................6-3 Manual Controls, 3-Section ........................6-4 Hoist Installation Kit (EHV) ........................6-5 Tank Circuit (EHV) ..........................6-6 Tank Circuit, 3-Section ......................... 6-7 Pump Circuit (EHV) ..........................6-8 Hose Circuit (EHV) ..........................6-9 Hose Circuit, 3-Section (EHV) ......................6-10 0.0.TOC.SL-160...

  • Page 5: Introduction

    Record your SwapLoader Hoist serial number in the appropriate space provided on the title page. Your SwapLoader dealer needs this information to give prompt, efficient service when ordering parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For the location of the Distributor nearest you, contact SwapLoader.

  • Page 6: Warranty Statement

    Warranty Registration Card must be returned within 15 days of Retail Sale of SwapLoader hoist to SwapLoader, Des Moines, Iowa. If unit has not been registered, then the warranty start date will revert to the original factory invoice date. Warranty Registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the product registration form included in the SwapLoader hoist manual.

  • Page 7: Safety Suggestions

    The container specifications must match the hoist specifications. Keep the containers and hoist in good working order. DO NOT use if repairs are needed. Perform periodic inspections and maintenance as required by the maintenance section of the operator’s manual. 1.0.INT.SL-160...

  • Page 8: Decals

    It is the responsibility of the owner and/or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and/or Truck Chassis.
  • Page 9 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P12 LEVER CONTROL 90P13 SAFETY INSTRUCTIONS 90P14 SWAPLOADER - JIB 90P18 RELIEF VALVE 90P78 HIGH-PRESSURE FLUID 91P06 LUBRICATION POINTS 91P36 SL-160 90P91 ADJ. JIB OPERATION * Included with the Adjustable Jib option...
  • Page 10 Section I: Introduction The following is a list of all the SwapLoader Safety Decals, and their part numbers. Please use when reordering replacement decals. 90P07 – OPERATIONS & SERVICE MANUAL 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 –...
  • Page 11 Section I: Introduction 90P14 – SWAPLOADER - JIB 90P18 – RELIEF VALVE 90P78 – HIGH-PRESSURE FLUID 91P06 – LUBRICATION POINTS 91P36 – SL-160 90P91 – ADJUSTABLE JIB OPERATION 1.0.INT.SL-160...

  • Page 12: Serial Number Locations

    Section I: Introduction Serial Number Locations on a SwapLoader Hoist Serial Number Tag is located at the front driver side of the hoist (gray arrow on first picture). The Serial Number is also stamped into the frame of the hoist on the top of the “inner rail”...

  • Page 13: Installation

    SwapLoader U.S.A., Ltd. immediately. GENERAL INSTALLATION PROCEDURE The installation of the SwapLoader on a truck chassis will generally follow these steps: 1. Install hoist assembly onto truck chassis. 2. Mount the hydraulic control valve or EHV system to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders.

  • Page 14: Hoist Installation

    RATING OF ANY OF THE INDIVIDUAL COMPONENTS OF THE COMPLETED CHASSIS (TIRES, AXLES, SUSPENSION, ETC.) 2. There are three types of mount brackets used on the Model SL-160 hoist as indicated in Fig. B and Pg. 5-7. They are the front brackets (Pt. No. 25H91), the mid brackets (Pt. No.
  • Page 15 E. You may need to modify the mount brackets or add shim plates to allow for variances in the width of the truck chassis as well as to allow for top rivets, stepped channels, etc. Figure C Figure D Figure E 2.0.INS.SL-160...

  • Page 16: Controls Installation - Manual

    SwapLoader. Take proper care when routing the control cables, as a good cable path is essential for a proper operating system. Keep bends in the cable path to a minimum and be as generous as possible.
  • Page 17 / flange / sleeve assembly, make sure that the control head remains in the neutral position. 6. Tighten the .750-16 UNF jam nut against the sleeve and lock in position. 7. Bring flange into position on bolt assembly to valve housing. 2.0.INS.SL-160...

  • Page 18: Cable Control Installation W/ U-Lock

    Mount Indicator Light Box in the truck cab where it will be clearly visible to the operator. Route Indicator Light and Harness (Pt. No. 40P60) from the truck cab to the U-Lock cylinder. Hardwire or plug in provided 12V adapter for indicator light. 2.0.INS.SL-160...

  • Page 19: Ehv Installation (Option)

    Section II: Installation EHV INSTALLATION (OPTION) 6. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Electric Over Hyd. Valve - SERVICE PARTS SL-160 PART ITEM DESCRIPTION 7. Mount the 22P58 EHV to the hoist’s...
  • Page 20 3. Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck. 4. Hardwire or plug in provided 12V adapter for control box. 2.0.INS.SL-160...

  • Page 21: Ehv Installation W/ U-Lock (Option)

    Section II: Installation EHV INSTALLATION w/ U-LOCK (OPTION) 1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Electric Over Hyd. Valve - SERVICE PARTS SL-160 PART ITEM DESCRIPTION 2. Mount the 22P91 EHV to the hoist’s...
  • Page 22 (Pt. No. 22P95) can be easily reached while operating the truck. 4. Route indicator light harness from control box to the U- Lock Cylinder. 5. Hardwire or plug in provided adapter control box. 2-10 2.0.INS.SL-160...

  • Page 23: P.t.o. Selection

    OPERATING CYCLE. HOW TO IDENTIFY WHAT PUMP IS NEEDED The SwapLoader factory supplied pump is a bushing style gear pump, because of the pressure requirements of the SwapLoader hooklift hoist. By design the bushing style pumps are single rotation (rotation specific).

  • Page 24: Pump Installation

    After the hose has been shortened, lubricate the insert threads of the fitting and the I.D. of the hose. Measure1-3/16” from the end of the hose and mark the hose for the socket depth. Screw hose into the socket (left-hand thread) to the depth marked on the hose. 2-12 2.0.INS.SL-160...

  • Page 25: Hydraulic Tank Installation

    Install the hydraulic return hose and the hose barb fitting between the filter and the control valve assembly as shown on Pg. 5-9. The hose length can be shortened if necessary. Secure the hose to the barb fittings with the hose clamps provided. Figure G 2-13 2.0.INS.SL-160...

  • Page 26: Start Up Procedure

    FAILURE TO FILL OUT AND SUBMIT PRODUCT REGISTRATION WITHIN 15 DAYS OF INSTALLATION MAY POSSIBLY VOID THE WARRANTY. CAUTION The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold-downs (see Subframe Critical Dimensions on Pgs.

  • Page 27: Subframe Critical Dimensions

    WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION. THIS DRAWING PROVIDES THE CRITICAL SUB-FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIER’S RESPONSIBILITY TO PROVIDE A SUB-FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY/CONTAINER WHEN USED WITH THE HOOK LIFT HOIST.
  • Page 28 WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION. THIS DRAWING PROVIDES THE CRITICAL SUB-FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIER’S RESPONSIBILITY TO PROVIDE A SUB-FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY/CONTAINER WHEN USED WITH THE HOOK LIFT HOIST.
  • Page 29 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 30 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) Figure B SL-105 SL-145 SL-212 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-160 SL-214 SL-222 SL-400 SL-518 SL-240 SL-520 24 5/8” 17” 14” 16 1/2” 18” 13 1/2" 15 3/4"...
  • Page 31 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY w/ EXTENSIONS 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 32 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) SL-105 SL-145 SL-212 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-160 SL-214 SL-222 SL-400 SL-518 SL-240 SL-520 24 5/8” 25 1/4” * 21 1/2” * 24 1/4” 27” 1 3/4"...
  • Page 33 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FOLDING BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a folding bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24”...
  • Page 34 Section II: Installation - Accessories MATERIAL LIST FOR 51H44 5. Assemble the Bumper ITEM PART # DESCRIPTION WT-lb/ea. Assembly to the Front and 51H45 Slip Bracket Wdmt 9.71 Rear Brackets (see Fig. C). 51H46 Bumper Tube Wdmt 47.83 Refer to the Typical Bolted 62H84 Pivot Arm 24.79...

  • Page 35: Drop Down Bumper Assembly

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – DROP DOWN BUMPER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a drop down bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24”...
  • Page 36 Section II: Installation - Accessories MATERIAL LIST FOR 51H11 ITEM PART # DESCRIPTION WT-lb/ea. 51H12 Long Pivot Arm R.H 16.08 51H13 Long Pivot Arm L.H. 16.08 51H14 Short Pivot Arm R.H. 8.89 51H15 Short Pivot Arm L.H. 8.89 51H16 Bumper Tube 113.05 51H17 Mount Bracket...

  • Page 37: Cab Guard Assembly

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – CAB GUARD ASSEMBLY 1. Review all directions and diagrams provided before starting cab guard installation. 2. Position cab guard weldment (Pt. No. 50H95) on frame with sufficient clearance between cab and cab guard. 3.
  • Page 38 This Page Intentionally Left Blank...

  • Page 39: Fender Assembly, Single Axle

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FENDER ASSEMBLY, SINGLE AXLE 1. Review all directions and diagrams provided before starting fender installation. 2. Center fender above tire using block to maintain the proper height. Fender should be approximately 5” above tire to allow for suspension movement (see Fig.
  • Page 40 Section II: Installation - Accessories MATERIAL LIST FOR 10H93 OR 11H13 ITEM PART # DESCRIPTION WT-lb/ea. 10H74 Fender Bracket Wdmt. 8.05 21H37 Mounting Plate 1.09 21H42 Rubber Spacer 0.85 21H61 Fender Tube 1.26 00P34 3/8-16 UNC Locking Nut 0.02 00771 3/8 Dia.
  • Page 41 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – LIGHT BAR ASSEMBLY 1. Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (see Fig. A). This step may have already been performed if a bumper was previously installed.
  • Page 42 Section II: Installation - Accessories MATERIAL LIST FOR 51H68 ITEM PART # DESCRIPTION WT-lb/ea. 51H69 Stub Light Bar Weldment 8.54 63H08 Center Plate 27.33 00P44 3/8-16 x 1 1/2 HHCS 0.07 00P34 3/8-16 Locking Hex Nut 0.02 00771 Ø3/8 Flat Washer 0.01 01P18 5/8-11 x 3 HHCS...
  • Page 43 Section II: Installation - Accessories 2-31 2.8.INS.ACC.LEDLB...
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  • Page 45 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – ROLLER & ROLLER MOUNT ASSEMBLY 1. Review all directions and diagrams provided before starting roller and roller mount installation. 2. Locate position for roller mount brackets (Pt. No. 32H03) between cross sills of the container.
  • Page 46 Section II: Installation - Accessories 4. Once the mount brackets are located on the container, weld the roller mount brackets in place (see Fig. A). 5. Install the roller (Pt. No. 10H12) between the brackets with the roller axle (Pt. No. 10H31) and the fasteners provided (see Fig.
  • Page 47 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – TOOLBOX 1. Review all directions and MATERIAL LIST FOR 10H92 OR 11H12 diagrams provided before ITEM PART # DESCRIPTION WT-lb/ea. starting toolbox installation. 10H88 18” Toolbox Bracket 11.34 22H71 Toolbox Rubber Spacer 2.
  • Page 48 This Page Intentionally Left Blank...

  • Page 49: Operation

    WARNING: MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO DUMPING OR UNLOADING CONTAINERS. SWAPLOADER STRONGLY RECOMMENDS THAT A BACKUP ALARM BE INSTALLED ON THE TRUCK CHASSIS. THE OPERATION OF THE HOOK HOIST IS THAT THE TRUCK IS BACKED UP TO THE BODY TO PICK IT UP AND SO THERE IS A POTENTIAL PINCH POINT BETWEEN THE BODY AND THE HOOK.
  • Page 50 STEP 2. EXTEND THE MAIN LIFT CYLINDERS (LEFT CONTROL BACKWARD). CAUTION: DO NOT RETRACT THE JIB WHILE DUMPING. RETRACTING THE JIB DURING DUMPING MAY UNLOCK THE MECHANICAL JIB LATCHES WHICH COULD ALLOW THE CONTAINER TO CRASH DOWN ONTO THE HOIST AND/OR ABRUPTLY UNLOAD. 3.0.O PE.SL-160...

  • Page 51: Placing A Container On The Ground

    CONTAINER AND ROTATE JIB BACK INTO THE TRANSPORT POSITION. WARNING: 1. DON'T OVER SPEED THE PUMP 1,500 RPM MAXIMUM. 2. DON'T DUMP, MOUNT OR DISMOUNT BODIES ON UNEVEN GROUND. DON'T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK. 3.0.OPE.SL-160...
  • Page 52 STEP 1. WITH THE TELESCOPIC ARM IN THE TRANSPORT POSITION (AS SHOWN); REMOVE THE HITCH PIN FROM THE LOCK PIN. THEN PULL THE LOCK PIN LOOSE FROM THE JIB ARM. STEP 2. RETRACT THE JIB (RIGHT CONTROL LEVER BACKWARD). STEP 3. TILT THE TELESCOPIC ARM REARWARD (LEFT CONTROL LEVER BACKWARD). 3.0.O PE.SL-160...
  • Page 53 REPLACE LOCK PIN AND SECURE WITH HITCH PIN. WARNING: DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 36” HOOK POSITION AND THE TELESCOPIC ARM IS TILTED REARWARD (AS SHOWN). POSSIBLE PROPERTY DAMAGE AND/OR PERSONAL INJURY MAY RESULT. 3.0.OPE.SL-160...
  • Page 54 FROM THE LOCK PIN. THEN PULL THE LOCK PIN LOOSE FROM THE JIB ARM. STEP 2. TILT THE TELESCOPIC ARM TOWARD THE CAB (LEFT CONTROL LEVER FORWARD). STEP 3. EXTEND THE JIB TOWARD THE CAB (RIGHT CONTROL LEVER FORWARD). 3.0.O PE.SL-160...
  • Page 55 LOCK PIN AND SECURE WITH HITCH PIN. WARNING: DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 54” HOOK POSITION AND THE TELESCOPIC ARM IN TRANSPORT POSITION (AS SHOWN). POSSIBLE PROPERTY DAMAGE AND/OR PERSONAL INJURY MAY RESULT. 3.0.OPE.SL-160...
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  • Page 57: Rear Roller Spacing Adjustment Instructions

    41 5/8” outside width as ‘wide spacing’. HOIST STANDARD: All SwapLoader hooklift hoists are made so that the rear rollers can be spaced at either the wide spacing or narrow spacing depending on the subframe design (the only exception is the SL-105 which can only accommodate a ‘wide spacing’...
  • Page 58 Section III: Operation REAR ROLLER SPACING ADJUSTMENT INSTRUCTIONS (cont’d) NARROW TO WIDE ROLLER SPACING ADJUSTMENT: To change a hoist from the narrow roller spacing to a wide roller spacing follow these instructions: 1. Loosen and remove the retaining bolts, washers and roller retainer. 2.

  • Page 59: Maintenance

    2. Change hydraulic oil, replace hydraulic filter element, and wash out YEARLY SERVICE suction strainer. 3. Check main relief valve setting. Refer to the pressure check instructions on Pgs. 4-7 to 4-9 of the Maintenance section (pressure should be 3,250 psi minimum). 4.0.MAI.SL-160...

  • Page 60: Lubrication Diagram

    Section IV: Maintenance LUBRICATION DIAGRAM LEGEND GW = Grease Weekly GM = Grease Monthly 4.0.MAI.SL-160...
  • Page 61 Company Filter Part Number Filter Part Number Name Name Baldwin BT8443 Hydac 0085MA010P Behringer BSO92E10N25 SPE25-10 Donaldson P550255 Norman Fleetguard HF6511 F4E-040CCB Flow Ezy FEEE30-10L Purolator 20201 PFE40-10N Zinga* AE-10L * Brand of Element supplied from factory on hoist 4.0.MAI.SL-160...

  • Page 62: Mast Lock (Pivot Lock) Inspection

    Section IV: Maintenance MAST LOCK INSPECTION The SL-160 hook-lift hoist comes with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the cross bar on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body into a dump mode.

  • Page 63: Jib Lockout Valve Inspection & Adjustment Instructions

    Section IV: Maintenance JIB LOCKOUT VALVE INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists have a jib lockout valve to prevent accidental operation of the telescopic jib, while the hoist is up in a dump mode. If the jib lockout valve...
  • Page 64 Once the valve has been moved back into proper adjustment, then tighten up the mount bracket screws. SPECIFICATION PART NUMBER & SwapLoader Work Port Size Spool Type Pt. No. 21P28 3/4-16 ORB (SAE 8) 2-Way, 2-Position N.C. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure. 4.0.MAI.SL-160...

  • Page 65: Pressure Check Instructions (Standard Valve)

    2 to 3 foot in length (see illustration below). Should you not be able to source a hydraulic gauge locally, SwapLoader can provide one at a reasonable cost (Hyd. Pressure Gauge & Hose Assembly – Pt. No. 22P10).
  • Page 66 Section IV: Maintenance This 90° male #4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation (see the hoist parts & operations manual). 2. Remove the female JIC #4 cap from the male JIC #4 adapter and attach the pressure gauge to the hydraulic control valve (see illustration below).
  • Page 67 Continue to push the lever forward until steps 5-6 are complete. 5. Check the gauge for the maximum developed system pressure. The SL-160 should have a reading of 3,250 PSI. 6. With the pressure check complete; release all functions.

  • Page 68: Outer Tube Clamp Assembly Inspection Instructions

    INSPECTION The illustration below is a typical hoist clamp assembly for the SwapLoader SL-160 hoist model. For optimum performance out of your SwapLoader SL-160 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...

  • Page 69: Ehv Manual Over-Ride Instructions

    USED TO ASSIST IN PRESSING IN THE VALVE SPOOL BUTTON. CAUTION! NOTE 3: BE CAREFUL OF YOUR SURROUNDINGS AND PROPERLY WORKING PUMP & PTO IS REQUIRED TO ANY BODIES LOADED ON HOIST WHEN MOVE CYLINDERS. MANUALLY ACTUATING CYLINDERS! 4-11 4.0.MAI.SL-160...
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  • Page 71: Main Frame Sub-Assembly

    Section V: Parts 13H68 - BASE HOIST ASSEMBLY SL-160 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 13H05 Outer Tube Sub-Assembly 428.46 428.46 ASS’Y TORQUE SIZE 13H08 Fixed Jib Sub-Assembly 291.80 291.80 (FT-LBS) Tube Stop Sub-Wdmt, 50.5 Deg 3.02...
  • Page 72 0.07 Washer, Lock, Disc 1/2 Pr 01P30 0.02 0.04 22P92 Hyd Cyl 5x2.25x43 219.90 439.80 Wear Pad, 2-3/4x1/2x11-3/4 90P71 0.70 4.20 LIFT CYLINDER SERVICE PARTS 21P11 Counterbalance Valve Cartridge Bronze Bearing 21P60 22P97 Seal Kit 22P98 Hydraulic Return Line 5.0.PAR.SL-160...
  • Page 73 Section V: Parts 13H65 – PIVOT JOINT SUB-ASSEMBLY SL-160 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT Pin, PJ/OT 2-1/4 x 5-1/2 13H23 6.42 12.84 ASS’Y TORQUE SIZE 13H64 Pivot Joint Weldment 246.45 246.45 (FT-LBS)
  • Page 74 Section V: Parts 13H05 – OUTER TUBE SUB-ASSEMBLY SL-160 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 10H08 Pin, Jib/Cyl 1 x 6-3/4 1.70 1.70 ASS’Y TORQUE SIZE Pivot Lock Assembly 13H06 19.15 19.15 (FT-LBS)
  • Page 75 Section V: Parts 13H06 – PIVOT LOCK SUB-ASSEMBLY SL-160 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 13H24 Take Up Wdmt, 3/8-16UNCx4-1/2 0.21 0.42 ASS’Y TORQUE SIZE 25H76 Retainer, Lock Bar, SL-212 1.14 1.14 (FT-LBS)
  • Page 76 Section V: Parts DISC-LOCK WASHER 13H08 – FIXED JIB SUB-ASSEMBLY SL-160 TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 13H19 Fixed Jib Weldment 36" 310.44 310.44 ASS’Y TORQUE SIZE Wear Pad, 2-3/4x1/2x3-1/4 (FT-LBS) 23H54 0.19 0.19 24H67 Shim, Jib 2-3/4 x 14GA x3-1/4 0.20...
  • Page 77 13H70 – HOIST INSTALLATION KIT SL-160 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT Parts & Op, SL-160 13H72 1.00 1.00 ASS’Y TORQUE SIZE 13H73 Decal Assembly, SL-160 0.38 0.38 (FT-LBS) Mount Bkt, 8 1/4 x 5 25H89 2.08...
  • Page 78 Section V: Parts 90H89 – BASE CYLINDER CIRCUIT SL-160 PART ITEM DESCRIPTION lb/ea. lb/all 90H74 Nylon Hose Sleeve x 60" 0.25 0.25 10P39 Adp Hyd 08MJ/08MB 0.30 0.60 10P43 Adp Hyd 08MJ/08MJ BHD 0.30 0.60 Adp Hyd 08MJ/08MB 90 11P23 0.30...
  • Page 79 Section V: Parts 90H90 – TANK CIRCUIT SL-160 PART ITEM DESCRIPTION lb/ea. lb/all Adp Hyd 20MP/16MP 10P26 0.70 0.70 10P37 Adp Hyd 04MJ/04MP 90 0.30 0.30 Adp Hyd 04FJ Cap 10P38 0.10 0.10 10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.90...
  • Page 80 Section V: Parts 90H91 – PUMP CIRCUIT SL-160 PART ITEM DESCRIPTION lb/ea. lb/all 10P21 T-Bolt Clamp - 1-1/2 Dia 0.10 0.20 Adp Hyd 10MJ/12MB 45 10P32 0.30 0.30 10P35 Adp Hyd 10MJ/12MB 0.30 0.30 Hose Assy 106 08-10FJ/10FJ90 10P61 3.80 3.80...

  • Page 81: Manual Controls, 2-Section

    Section V: Parts 90H72 – MANUAL CONTROLS, 2-SECTION SL-160 PART ITEM DESCRIPTION lb/ea. lb/all Valve Mount Bracket 10H51 8.20 8.20 20P08 Control Handle, Cable 2.80 5.60 Control Console, 2 Sect 20P09 4.10 4.10 20P10 Bonnet Kit, V20 0.50 1.00 Control Cable Assy, 84" Std 20P15 1.83...
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  • Page 83: Options

    VI: Options 13H07 – ADJUSTABLE JIB SUB-ASSEMBLY SL-160 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT Pivot Pin 12H35 3.20 3.20 ASS’Y TORQUE SIZE 12H36 Lock Pin 3.00 3.00 (FT-LBS) 13H18 Adj. Jib Wdmt 36"/54"...
  • Page 84 VI: Options 91H46– CYLINDER CIRCUIT, BL 160 SL-160 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT Body Lock Mount Shim 27H14 4.11 8.22 ASS’Y TORQUE SIZE 44H76 Body Lock Assy, Hyd 100 84.58 84.58 (FT-LBS) Nylon Hose Sleeve x 60”...
  • Page 85 VI: Options 44H76 – U-LOCK ASSEMBLY SL-160 PART ITEM DESCRIPTION lb/ea. lb/all Prong, U-Lock 26H97 6.58 13.16 44H77 Universal Lock Wdmt 43.14 43.14 Linkage Wdmt 44H78 1.74 6.96 00837 Pin, Cotter 3/16 Dia x 2 0.02 0.04 00P55 Nut, Lock 5/8-11 UNC Gr8 0.08...

  • Page 86: Manual Controls, 3-Section

    VI: Options 91H48 – MANUAL CONTROLS, 3-SECTION SL-160 PART ITEM DESCRIPTION lb/ea. lb/all Valve Mount Bkt, 3-Sect 13H76 11.47 11.47 20P08 Control Handle, Cable 2.80 8.40 Bonnet Kit, V20 20P10 0.50 1.50 20P15 Control Cable Assy, 84 STD 1.83 5.49...

  • Page 87: Hoist Installation Kit (Ehv)

    13H71 – HOIST INSTALLATION KIT (EHV) SL-160 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 13H72 Parts & Op, SL-160 1.00 1.00 ASS’Y TORQUE SIZE 13H73 Decal Assembly, SL-160 0.74 0.74 (FT-LBS) 25H89 Mount Bkt, 8 1/4 x 5 2.08...
  • Page 88 VI: Options 91H23 – TANK CIRCUIT (EHV) SL-160 PART ITEM DESCRIPTION lb/ea. lb/all Adp Hyd 20MP/16MP 10P26 0.70 0.70 11P20 Worm Gear Clamp (HSS16) 0.10 0.20 Adp Hyd 16MP/12FP 12P21 0.20 0.20 12P22 Adp Hyd 12HB/12MP 0.30 0.30 Hose 3/4 x 24 LP 12P29 0.88...

  • Page 89: Tank Circuit, 3-Section

    VI: Options 91H42 – TANK CIRCUIT, 3-SECTION SL-160 PART ITEM DESCRIPTION lb/ea. lb/all Extension Screw 5/16-18 01P97 0.03 0.06 01P98 Adp Hyd 10MJ/12MB 45 0.30 0.30 Adp Hyd 20MP/16MP 10P26 3.80 3.80 10P37 Adp Hyd 04MJ/04MP90 0.40 0.40 Adp Hyd 04FJ Cap 10P38 0.30...
  • Page 90 VI: Options 91H22 – PUMP CIRCUIT (EHV) SL-160 PART ITEM DESCRIPTION lb/ea. lb/all T-Bolt Clamp - 1-1/2 Dia 10P21 0.10 0.20 10P32 Adp Hyd 10MJ/12MB 45 0.30 0.30 Hose Assy 106 08-10FJ/10FJ90 10P61 3.80 3.80 12P18 Adp Hyd 16HB/16MB 0.40 0.40...
  • Page 91 VI: Options 91H50 – HOSE CIRCUIT, 2-SECTION (EHV) SL-160 PART ITEM DESCRIPTION lb/ea. lb/all 10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.60 10P63 HHCS 5/16 x 1-3/4 0.03 0.06 10P64 Cover Plate. Clamp 1/2 0.10 0.20 10P65 Clamp Assy, Twin, 7/8"...

  • Page 92: Hose Circuit, 3-Section (Ehv)

    VI: Options 91H38 – HOSE CIRCUIT, 3-SECTION (EHV) SL-160 PART ITEM DESCRIPTION lb/ea. lb/all 01P97 Extension Screw 5/16-18 0.03 0.03 01P98 Clamp, Ext. Plate 0.01 0.01 10P44 Adp Hyd 08MJ/08FJ90 0.30 1.20 10P63 HHCS 5/16 x 1-3/4 0.03 0.06 10P64 Cover Plate.
  • Page 94 1800 NE BROADWAY AVENUE DES MOINES, IA 50313 TOLL FREE: 888-767-8000...

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