swaploader SL-105 Parts And Operation Manual
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swaploader SL-105 Parts And Operation Manual

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"Hooked on Quality"
MODEL
SL-105
P A R T S A N D O P E R A T I O N M A N U A L
HOIST SERIAL N U MB ER

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Summary of Contents for swaploader SL-105

  • Page 1 “Hooked on Quality” MODEL SL-105 P A R T S A N D O P E R A T I O N M A N U A L HOIST SERIAL N U MB ER...

  • Page 3: Table Of Contents

    Jib Lockout Valve Inspection & Adjustment Instructions ................ 4-5 Pressure Check Instructions ......................... 4-7 Outer Tube Clamp Inspection & Adjustment Instructions ..............4-10 EHV Manual Over-Ride Instructions....................4-12 PARTS Base Hoist Assembly ..........................5-1 Main Frame Sub-Assembly ........................5-2 Pivot Joint Sub-Assembly ........................5-3 0.0.TOC.SL-105...
  • Page 4 U-Lock Assembly..........................6-2 Manual Controls, 3-Section ........................6-3 Hoist Installation Kit (EHV) ........................6-4 Tank Circuit (EHV) ..........................6-5 Tank Circuit, 3-Section 105 ........................6-6 Pump Circuit (EHV) ..........................6-7 Hose Circuit (EHV) ..........................6-8 Hose Circuit, 3-Section (EHV) ....................... 6-9 0.0.TOC.SL-105...

  • Page 5: Introduction

    Record your SwapLoader Hoist serial number in the appropriate space provided on the title page. Your SwapLoader dealer needs this information to give prompt, efficient service when ordering parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For the location of the Distributor nearest you, contact SwapLoader.

  • Page 6: Warranty Statement

    Warranty Registration Card must be returned within 15 days of Retail Sale of SwapLoader hoist to SwapLoader, Des Moines, Iowa. If unit has not been registered, then the warranty start date will revert to the original factory invoice date. Warranty Registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the product registration form included in the SwapLoader hoist manual.

  • Page 7: Safety Suggestions

    The container specifications must match the hoist specifications. Keep the containers and hoist in good working order. DO NOT use if repairs are needed. Perform periodic inspections and maintenance as required by the maintenance section of the operator’s manual. 1.0.INT.SL-105.docx...
  • Page 8 It is the responsibility of the owner and/or installer to ensure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and/or Truck Chassis.

  • Page 9: Decals

    OPERATION & SERVICE MANUAL 90P08 HOIST-BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P12 LEVER CONTROL 90P13 SAFETY INSTRUCTIONS 90P14 SWAPLOADER - JIB 90P18 RELIEF VALVE 90P78 HIGH-PRESSURE FLUID 90P96 SL-105 DECAL 91P06 LUBRICATION POINTS 1.0.INT.SL-105.docx...
  • Page 10 Section I: Introduction The following is a list of all the SwapLoader Safety Decals, and their part numbers. Please use when reordering replacement decals. 90P07 – OPERATIONS & SERVICE MANUAL 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 –...
  • Page 11 Section I: Introduction 90P13 – SWAPLOADER SAFETY INSTRUCTIONS 90P14 – SWAPLOADER - JIB 90P18 – RELIEF VALVE 90P78 – HIGH-PRESSURE FLUID 90P96 – SL-105 91P06 – LUBRICATION POINTS 1.0.INT.SL-105.docx...

  • Page 12: Serial Number Locations

    Section I: Introduction Serial Number Locations on a SwapLoader Hoist Serial Number Tag is located at the front driver side of the hoist (gray arrow on first picture). The Serial Number is stamped into the frame of the hoist on the top of the “inner rail”...

  • Page 13: Installation

    SwapLoader U.S.A., Ltd. immediately. GENERAL INSTALLATION PROCEDURE The installation of the SwapLoader on a truck chassis will generally follow these steps: 1. Install hoist assembly onto truck chassis. 2. Mount the hydraulic control valve or EHV system to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders.

  • Page 14: Hoist Installation

    RATING OF ANY OF THE INDIVIDUAL COMPONENTS OF THE COMPLETED CHASSIS (TIRES, AXLES, SUSPENSION, ETC.) 2. There are two types of mount brackets used on the Model SL-105 hoist as indicated in Fig. B and Pg. 5-7. They are the front brackets (Pt. No. 22H38) and the rear brackets (Pt. No.
  • Page 15 SHOULD BE CONNECTED AS CLOSE AS POSSIBLE TO THE PART BEING WELDED TO AVOID THE POSSIBILITY OF ARCHING ACROSS BEARINGS, GEARS, ETC. THE HOIST MAIN FRAME IS MADE FROM HIGH STRENGTH LOW ALLOY STEEL. USE AN APPROPRIATE WELDING PROCESS. Figure D 2.0.INS.SL-105...

  • Page 16: Controls Installation-Manual

    (Pt. No. 20P10). See the following instruction sheet for installation procedures. The control cables supplied are 84 inches long. Your mounting may require different length control cables, which can be purchased locally or through SwapLoader. Take proper care when routing the control cables, as a good 2.0.INS.SL-105...
  • Page 17 When turning on the flange adapter / flange / sleeve assembly, make sure that the control head remains in the neutral position. 6. Tighten the .750-16 UNF jam nut against the sleeve and lock in position. 7. Bring flange into position on bolt assembly to valve housing. Figure F 2.0.INS.SL-105...

  • Page 18: Cable Control Installation W/ U-Lock

    Mount Indicator Light Box in the truck cab where it will be clearly visible to the operator. Route Indicator Light and Harness (Pt. No. 40P60) from the truck cab to the U-Lock cylinder. Hardwire or plug in provided 12V adapter for indicator light. 2.0.INS.SL-105...

  • Page 19: Ehv Installation (Option)

    Section II: Installation EHV INSTALLATION (OPTION) Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Electric Over Hyd. Valve - SERVICE PARTS SL-105 PART ITEM DESCRIPTION Mount the 22P58 EHV to the hoist’s 13P24 Hose Assy 39 08-08FJ/08FJ90...
  • Page 20 Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck. 4. Hardwire or plug in provided 12V adapter for control box. 2.0.INS.SL-105...

  • Page 21: Ehv Installation W/ U-Lock (Option)

    Section II: Installation EHV INSTALLATION w/ U-LOCK (OPTION) 1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Electric Over Hyd. Valve - SERVICE PARTS SL-105 PART ITEM DESCRIPTION 2. Mount the 22P91 EHV to the hoist’s...
  • Page 22 (Pt. No. 22P95) can be easily reached while operating the truck. 4. Route indicator light harness from control box to the U- Lock Cylinder. 5. Hardwire or plug in provided adapter control box. 2-10 2.0.INS.SL-105...

  • Page 23: P.t.o. Selection

    OPERATING CYCLE. HOW TO IDENTIFY WHAT PUMP IS NEEDED The SwapLoader factory supplied pump is a bushing style gear pump, because of the pressure requirements of the SwapLoader hooklift hoist. By design the bushing style pumps are single rotation (rotation specific).

  • Page 24: Pump Installation

    This hose is provided with only one fitting, so the hose can be shortened to appropriate length. Remove the hose and shorten as required. After the hose has been shortened, lubricate the insert threads of the fitting and the I.D. of the hose. 2-12 2.0.INS.SL-105...

  • Page 25: Hydraulic Tank Installation

    Install the hydraulic return hose and the hose barb fitting between the filter and the control valve assembly as shown on Pg. 5-9. The hose length can be shortened if necessary. Secure the hose to the barb fittings with the hose clamps provided. Figure G 2-13 2.0.INS.SL-105...

  • Page 26: Start Up Procedure

    FAILURE TO FILL OUT AND SUBMIT PRODUCT REGISTRATION WITHIN 15 DAYS OF INSTALLATION MAY POSSIBLY VOID THE WARRANTY. CAUTION The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold-downs. If possible, pick up one of the...

  • Page 27: Subframe Critical Dimensions

    WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION. THIS DRAWING PROVIDES THE CRITICAL SUB-FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIER’S RESPONSIBILITY TO PROVIDE A SUB-FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY/CONTAINER WHEN USED WITH THE HOOK LIFT HOIST.
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  • Page 29 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 30 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) Figure B SL-105 SL-145 SL-212 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-160 SL-214 SL-222 SL-400 SL-518 SL-240 SL-520 24 5/8” 17” 14” 16 1/2” 18” 13 1/2"...
  • Page 31 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY w/ EXTENSIONS 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 32 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) SL-105 SL-145 SL-212 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-160 SL-214 SL-222 SL-400 SL-518 SL-240 SL-520 24 5/8” 25 1/4” * 21 1/2” * 24 1/4” 27”...

  • Page 33: Cab Guard Assembly

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – CAB GUARD ASSEMBLY 1. Review all directions and diagrams provided before starting cab guard installation. 2. Position cab guard weldment (Pt. No. 50H95) on frame with sufficient clearance between cab and cab guard. 3.
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  • Page 35 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FENDER ASSEMBLY, SINGLE AXLE 1. Review all directions and diagrams provided before starting fender installation. 2. Center fender above tire using block to maintain the proper height. Fender should be approximately 5” above tire to allow for suspension movement (see Fig.
  • Page 36 Section II: Installation - Accessories MATERIAL LIST FOR 10H93 OR 11H13 ITEM PART # DESCRIPTION WT-lb/ea. 10H74 Fender Bracket Wdmt. 8.05 21H37 Mounting Plate 1.09 21H42 Rubber Spacer 0.85 21H61 Fender Tube 1.26 00P34 3/8-16 UNC Locking Nut 0.02 00771 3/8 Dia.
  • Page 37 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – LIGHT BAR ASSEMBLY 1. Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (see Fig. A). This step may have already been performed if a bumper was previously installed.

  • Page 38: Light Bar Assembly

    Section II: Installation - Accessories MATERIAL LIST FOR 51H68 ITEM PART # DESCRIPTION WT-lb/ea. 51H69 Stub Light Bar Weldment 8.54 63H08 Center Plate 27.33 00P44 3/8-16 x 1 1/2 HHCS 0.07 00P34 3/8-16 Locking Hex Nut 0.02 00771 Ø3/8 Flat Washer 0.01 01P18 5/8-11 x 3 HHCS...
  • Page 39 Section II: Installation - Accessories 2-27 2.8.INS.ACC.LEDLB...
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  • Page 41: Roller & Roller Mount Assembly

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – ROLLER & ROLLER MOUNT ASSEMBLY 1. Review all directions and diagrams provided before starting roller and roller mount installation. 2. Locate position for roller mount brackets (Pt. No. 32H03) between cross sills of the container.
  • Page 42 Section II: Installation - Accessories 4. Once the mount brackets are located on the container, weld the roller mount brackets in place (see Fig. A). 5. Install the roller (Pt. No. 10H12) between the brackets with the roller axle (Pt. No. 10H31) and the fasteners provided (see Fig.
  • Page 43 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – TOOLBOX 1. Review all directions and MATERIAL LIST FOR 10H92 OR 11H12 diagrams provided before ITEM PART # DESCRIPTION WT-lb/ea. starting toolbox installation. 10H88 18” Toolbox Bracket 11.34 22H71 Toolbox Rubber Spacer 2.
  • Page 44 This Page Intentionally Left Blank...

  • Page 45: Operation

    WARNING: MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO DUMPING OR UNLOADING CONTAINERS. SWAPLOADER STRONGLY RECOMMENDS THAT A BACKUP ALARM BE INSTALLED ON THE TRUCK CHASSIS. THE OPERATION OF THE HOOK HOIST IS THAT THE TRUCK IS BACKED UP TO THE BODY TO PICK IT UP AND SO THERE IS A POTENTIAL PINCH POINT BETWEEN THE BODY AND THE HOOK.
  • Page 46 STEP 2. EXTEND THE MAIN LIFT CYLINDERS (LEFT CONTROL BACKWARD). CAUTION: DO NOT RETRACT THE JIB WHILE DUMPING. RETRACTING THE JIB DURING DUMPING MAY UNLOCK THE MECHANICAL JIB LATCHES WHICH COULD ALLOW THE CONTAINER TO CRASH DOWN ONTO THE HOIST AND/OR ABRUPTLY UNLOAD. 3.0.OPE.SL-105...

  • Page 47: Placing A Container On The Ground

    CONTAINER AND ROTATE JIB BACK INTO THE TRANSPORT POSITION. WARNING: 1. DON'T OVER SPEED THE PUMP 1,500 RPM MAXIMUM. 2. DON'T DUMP, MOUNT OR DISMOUNT BODIES ON UNEVEN GROUND. DON'T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK. 3.0.OPE.SL-105...
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  • Page 49: Maintenance

    2. Change hydraulic oil, replace hydraulic filter element, and wash out YEARLY SERVICE suction strainer. 3. Check main relief valve setting. Refer to the pressure check instructions on Pg. 4-7 to 4-9 of the Maintenance section (pressure should be 3,250 psi minimum). 4.0.MAI.SL-105...

  • Page 50: Lubrication Diagram

    Section IV: Maintenance LUBRICATION DIAGRAM LEGEND GW = Grease Weekly GM = Grease Monthly 4.0.MAI.SL-105...
  • Page 51 Company Filter Part Number Filter Part Number Name Name Baldwin BT8443 Hydac 0085MA010P Behringer BSO92E10N25 SPE25-10 Donaldson P550255 Norman Fleetguard HF6511 F4E-040CCB Flow Ezy FEEE30-10L Purolator 20201 PFE40-10N Zinga* AE-10L * Brand of Element supplied from factory on hoist 4.0.MAI.SL-105...

  • Page 52: Mast Lock (Safety Latch) Inspection & Adjustment Instructions

    MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists come with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the latch bars (forks) on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body up into a dump mode.

  • Page 53: Jib Lockout Valve Inspection & Adjustment Instructions

    5. Once the 1/4" clearance is achieved, tighten the jam nut. Make sure to hold the adjustment bolt from turning when tightening the jam nut. JIB LOCKOUT VALVE INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists have a jib lockout valve to prevent accidental...
  • Page 54 Once the valve has been moved back into proper adjustment, then tighten up the mount bracket screws. SPECIFICATION PART NUMBER & SwapLoader Work Port Size Spool Type Pt. No. 21P28 3/4-16 ORB (SAE 8) 2-Way, 2-Position N.C. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure. 4.0.MAI.SL-105...

  • Page 55: Pressure Check Instructions

    3/8-inch diameter high pressure hydraulic hose that is 2 to 3 foot in length (see illustration below). Should you not be able to source a hydraulic gauge locally, SwapLoader can provide one at a reasonable cost (Hyd. Pressure Gauge & Hose Assembly – Pt. No. 22P10).
  • Page 56 Continue to push the lever forward until steps 5-6 are complete. 5. Check the gauge for the maximum developed system pressure. The SL-105 should have a reading of 3,250 PSI. 6. With the pressure check complete; release all functions and disengage the P.T.O.
  • Page 57 Continue to push the lever forward until steps 5-6 are complete. 5. Check the gauge for the maximum developed system pressure. The SL-105 should have a reading of 3,250 PSI. 6. With the pressure check complete; release all functions.
  • Page 58 INSPECTION The illustration below is a typical hoist clamp assembly for the SwapLoader 100 & 200 Series hoist models. For optimum performance out of your SwapLoader SL-105 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...
  • Page 59 3. Once the gap between the top of the jib horizontal tube and the top inside surface of the outer tube is between 1/16” to 1/8” the jam nuts can be tightened up. 4-11 4.0.MAI.SL-105...

  • Page 60: Ehv Manual Over-Ride Instructions

    USED TO ASSIST IN PRESSING IN THE VALVE SPOOL BUTTON. CAUTION! NOTE 3: BE CAREFUL OF YOUR SURROUNDINGS AND PROPERLY WORKING PUMP & PTO IS REQUIRED TO ANY BODIES LOADED ON HOIST WHEN MOVE CYLINDERS. MANUALLY ACTUATING CYLINDERS! 4-12 4.0.MAI.SL-105...

  • Page 61: Main Frame Sub-Assembly

    Section V: Parts 12H55 - BASE HOIST SUB-ASSEMBLY SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT Main Frame Sub-Assembly 12H53 706.38 706.38 ASS’Y TORQUE SIZE 12H54 Outer Tube Sub-Assembly 552.45 552.45 (FT-LBS) Pivot Joint Sub-Assembly 12H61 382.06...
  • Page 62 Section V: Parts 12H53 – MAIN FRAME SUB-ASSEMBLY SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 11H09 Pin, MF/Cyl 1-3/4 x 4-3/8 4.02 8.04 ASS’Y TORQUE SIZE Jib Lockout Mount Weldment 11H91 2.53 2.53...
  • Page 63 Section V: Parts 12H61 – PIVOT JOINT SUB-ASSEMBLY SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT Pin, PJ/MF 1-3/4 x 13-1/4 11H10 9.39 18.78 ASS’Y TORQUE SIZE 11H93 Pivot Joint Weldment 216.63 216.63 (FT-LBS)

  • Page 64: Safety Latch Sub-Assembly

    Section V: Parts 12H54 – OUTER TUBE SUB-ASSEMBLY SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT Pin, Jib/Cyl 1 x 6-3/4 10H08 1.81 1.81 ASS’Y TORQUE SIZE 11H11 Safety Latch Sub-Assembly 46.80 46.80 (FT-LBS)
  • Page 65 Section V: Parts 11H11 – SAFETY LATCH SUB-ASSEMBLY SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT Take Up Wdmt, 3/8-16 UNC x 4-7/8 10H35 0.24 0.48 ASS’Y TORQUE SIZE 11H02 Safety Latch Weldment 8.90 17.80...

  • Page 66: Fixed Jib Sub-Assembly

    Section V: Parts 12H97 – FIXED JIB SUB-ASSEMBLY SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT Fixed Jib Weldment, 36” 12H45 0.24 0.48 ASS’Y TORQUE SIZE 22H27 Wear Pad, 2-3/4x3/8x3-1/4 0.31 0.31 (FT-LBS) 62H11 Cover, Jib 5-1/4x11GAx5-1/4 0.90...

  • Page 67: Hoist Installation Kit

    SAE GR 8 BOLT Decal Assembly, SL-105 12H57 0.74 0.74 ASS’Y TORQUE SIZE 12H58 Parts & Op, SL-105 1.00 1.00 (FT-LBS) 22H38 Mount Bkt, 4-1/2 x 1/4 x 5-3/4 1.75 14.00 Mount Bkt, 4-3/4 x 1/4 x 7 22H39 2.13...

  • Page 68: Base Cylinder Circuit

    Section V: Parts 90H94 – BASE CYLINDER CIRCUIT SL-105 PART ITEM DESCRIPTION WT-lb/all lb/ea. Nylon Hose Sleeve x 60" 90H74 0.30 0.30 10P42 Adp Hyd 08MJ/08MJ/08MJ Tee 0.30 0.74 10P43 Adp Hyd 08MJ/08MJ BHD 1.00 1.00 10P49 Hose Assy 26 08-08FJ/08FJ90 1.30...
  • Page 69 Section V: Parts 90H95 – TANK CIRCUIT SL-105 PART ITEM DESCRIPTION WT-lb/all lb/ea. Adp Hyd 20MP/16MP 10P26 0.70 0.70 10P37 Adp Hyd 04MJ/04MP 90 0.30 0.30 10P38 Adp Hyd 04FJ Cap 0.10 0.10 Adp Hyd 08MJ/08FJ 90 10P44 0.30 0.90...
  • Page 70 Section V: Parts 90H91 – PUMP CIRCUIT SL-105 PART ITEM DESCRIPTION lb/ea. lb/all 10P21 T-Bolt Clamp - 1-1/2 Dia 0.10 0.20 Adp Hyd 10MJ/12MB 45 10P32 0.30 0.30 10P35 Adp Hyd 10MJ/12MB 0.30 0.30 Hose Assy 106 08-10FJ/10FJ90 10P61 3.80 3.80...

  • Page 71: Manual Controls, 2-Section

    Section V: Parts 90H72 – MANUAL CONTROLS, 2-SECTION SL-105 PART ITEM DESCRIPTION lb/ea. lb/all Valve Mount Bracket 10H51 8.20 8.20 20P08 Control Handle, Cable 2.80 5.60 Control Console, 2 Sect 20P09 4.10 4.10 20P10 Bonnet Kit, V20 0.50 1.00 Control Cable Assy, 84" Std 20P15 1.83...
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  • Page 73: Options

    VI: Options 91H45– CYLINDER CIRCUIT, BL 105 SL-105 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT Body Lock Assy, Hyd 100 44H76 84.58 84.58 ASS’Y TORQUE SIZE 90H74 Nylon Hose Sleeve x 60” 0.25 0.25...
  • Page 74 VI: Options 44H76 – U-LOCK ASSEMBLY SL-105 PART ITEM DESCRIPTION lb/ea. lb/all Prong, U-Lock 26H97 6.58 13.16 44H77 Universal Lock Wdmt 43.14 43.14 Linkage Wdmt 44H78 1.74 6.96 00837 Pin, Cotter 3/16 Dia x 2 0.02 0.04 00P55 Nut, Lock 5/8-11 UNC Gr8 0.08...

  • Page 75: Manual Controls, 3-Section

    VI: Options 91H48 – MANUAL CONTROLS, 3-SECTION SL-105 PART ITEM DESCRIPTION lb/ea. lb/all Valve Mount Bkt, 3-Sect 13H76 11.47 11.47 20P08 Control Handle, Cable 2.80 8.40 Bonnet Kit, V20 20P10 0.50 1.50 20P15 Control Cable Assy, 84 STD 1.83 5.49...
  • Page 76 PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 12H57 Decal Assembly, SL-105 0.38 0.38 ASS’Y TORQUE SIZE 12H58 Parts & Op, SL-105 0.60 0.60 (FT-LBS) 22H38 Mount Bkt, 4-1/2x1/4x5-3/4 1.72 13.76 22H39 Mount Bkt, 4-3/4x1/4x7 2.10 4.20 7/16 00784 Washer, Flat - 1/2 Dia HT 0.01...
  • Page 77 VI: Options 91H23 – TANK CIRCUIT (EHV) SL-105 PART ITEM DESCRIPTION lb/ea. lb/all Adp Hyd 20MP/16MP 10P26 0.70 0.70 11P20 Worm Gear Clamp (HSS16) 0.10 0.20 Adp Hyd 16MP/12FP 12P21 0.20 0.20 12P22 Adp Hyd 12HB/12MP 0.30 0.30 Hose 3/4 x 24 LP 12P29 0.88...
  • Page 78 VI: Options 91H41 – TANK CIRCUIT, 3-SECTION SL-105 PART ITEM DESCRIPTION lb/ea. lb/all Extension Screw 5/16-18 01P97 0.03 0.06 01P98 Adp Hyd 10MJ/12MB 45 0.30 0.30 Adp Hyd 20MP/16MP 10P26 3.80 3.80 10P37 Adp Hyd 04MJ/04MP90 0.40 0.40 Adp Hyd 04FJ Cap 10P38 0.30...
  • Page 79 VI: Options 91H22 – PUMP CIRCUIT (EHV) SL-105 PART ITEM DESCRIPTION lb/ea. lb/all T-Bolt Clamp - 1-1/2 Dia 10P21 0.10 0.20 10P32 Adp Hyd 10MJ/12MB 45 0.30 0.30 Hose Assy 106 08-10FJ/10FJ90 10P61 3.80 3.80 12P18 Adp Hyd 16HB/16MB 0.40 0.40...
  • Page 80 VI: Options 91H24 – HOSE CIRCUIT, 2-SECTION (EHV) SL-105 PART ITEM DESCRIPTION lb/ea. lb/all 10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.60 10P63 HHCS 5/16 x 1-3/4 0.03 0.06 10P64 Cover Plate. Clamp 1/2 0.10 0.20 10P65 Clamp Assy, Twin, 7/8"...
  • Page 81 Hose Assy 20 08-08FJ/08FJ45 1.22 1.22 13P25 Hose Assy 58 08-08FJ/08FJ45 2.72 2.72 Hose Assy 60 08-08FJ/08FJ45 13P32 3.60 3.60 13P33 Hose Assy 63.5 08-08FJ/08FJ45 3.81 3.81 13P34 Hose Assy 66 08-08FJ/08FJ45 3.96 3.96 13P80 Adp Hyd 08MJ/08FJ 0.30 0.30 6.0.OPT.SL-105...
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  • Page 84 1800 NE BROADWAY AVENUE DES MOINES, IA 50313 TOLL FREE: 888-767-8000 Rev: 01/19/2022...

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