Related Manuals for FORST XR8P
Summary of Contents for FORST XR8P
- Page 1 XR8p Woodchipper USER MANUAL ENGLISH 11/07/2019 Revision 0 Redwood Global Ltd, Unit 86, Livingstone Road, Walworth Business Park, Andover, Hampshire. SP10 5NS. United Kingdom...
-
Page 2: Table Of Contents
P a g e Table of Contents Introduction ............................3 Exterior component identification ....................... 5 Safety ..............................7 Safe working ............................. 7 Machine lifting ........................... 8 DOs and DON’Ts ..........................9 Noise test information ........................10 Machine operation ..........................11 Machine control panel, start/stop &... - Page 3 P a g e Safety curtain ..........................38 Chipping chamber assembly ......................40 Chipping chamber assembly - Bottom feed................40 Chipping chamber assembly - Bottom feed & anvil..............42 Chipping chamber assembly - Drive ................... 43 Chipping chamber assembly - Flywheel drive................44 Chipping chamber assembly - Bottom feed roller cover.
-
Page 4: Introduction
P a g e Introduction Thank you for becoming the owner of this Redwood Global Ltd, Forst XR8p woodchipping machine. By observing the contents of this manual, we hope the machine gives safe and productive service. This user manual is intended for the owner/operator to safely and effectively operate this machine and carry out routine maintenance between services. - Page 5 P a g e Purpose of Machinery The Forst XR8p is designed to reduce wood material up to 203mm diameter and 254mm wide to woodchip. This machine is capable of processing up to 5.5 tonnes of wood per hour. Engine...
-
Page 6: Exterior Component Identification
P a g e Exterior component identification Figure 1 TRIP BAR CONTROL VALVE FEED SPEED ADJUSTMENT HOPPER TRAY LATCH REMOVABLE HOPPER CHIPPING CHAMBER COVER CHUTE HOOD CHUTE MACHINE LIFTING EYE MANUFACTURER'S STATUTORY PLATE ON CHIPPING CHAMBER COVER UNDER ENGINE COVER 10 SERIAL NUMBER ON CHIPPING CHAMBER UNDER ENGINE COVER 11 TRACK CONTROL LEVERS 12 THROTTLE... - Page 7 P a g e Figure 2 CHUTE HANDLE CHUTE HOOD LOCK HANDLE CHUTE ROTATION LOCK HANDLE SAFETY CURTAIN REAR TRANSIT LASHING EYE BATTERY Track Fully Extended Track Retracted...
-
Page 8: Safety
P a g e Safety Safe working Before using this machine, make sure that you are trained and fluent in its operation. Know the location of and how to use all the safety features. Know how to control the feed and stop the machine in an emergency. Be familiar with the hazards and safe working practices to prevent injury and damage to property and machine. -
Page 9: Machine Lifting
P a g e 8. All personnel operating or feeding material into the machine must wear heavy duty non-snag clothing to help prevent being caught on material and drawn into the machine. The feed mechanism of this machine uses high powered hydraulic motors to drive sharp toothed rollers that feed material into the cutting blades. -
Page 10: Dos And Don'ts
P a g e DOs and DON’Ts DO NOT use machine in poor visibility DO stop the machine before making or insufficient light to see clearly. any adjustments, refuelling or DO NOT use or attempt to start the cleaning. machine without the discharge chute DO make sure the machine has or guards correctly and securely fitted. -
Page 11: Noise Test Information
P a g e | 10 Noise test information Machine Forst XR8p Notes Tested chipping 50 x 50mm sawn pine 4.2m in length. Noise levels above 85dB (A) will be experienced at the working position and within a 4 metre radius. Operators and personnel within a 4 metre radius must wear appropriate ear protection at all times while machine is in operation to prevent the risk of hearing damage. -
Page 12: Machine Operation
P a g e | 11 Machine operation STANDARD PROGRAMME ORANGE BUTTON MACHINE USE PROGRAMME MACHINE USE TOUCH SENSOR HOPPER TOUCH SENSOR HOPPER STAGE STAGE Fold down hopper tray Fold down hopper tray Start engine. Start engine. Turn ignition key to pre-heat Turn ignition key to pre-heat Wait for display to indicate"Start Wait for display to indicate"Start... -
Page 13: Machine Control Panel, Start/Stop & Operating Settings
P a g e | 12 Machine control panel, start/stop & operating settings This machine is fitted with an engine PLC (Programmable Logic Controller) system that manages the engine, feed and all safety features. The control panel is located on the right side panel (see Figure 1). Feed and engine speed are controlled with a “No Stress”... - Page 14 P a g e | 13 If engine fails to start, turn key to off position and start process again. P1 shows Working Hours and charging indicator text at the screen bottom centre. P2 shows I/O tests. Tests all functions and safety controls. Pin screen P3 shows No-Stress Settings Actual RPM...
-
Page 15: Feed Speed Adjustment
P a g e | 14 P4 shows Pre-Heat Settings To stop engine turn off with ignition key by turning fully anti- Enable Pre-Heat – True clockwise. Pre-Heat Time – 10 Crank Time – 5 Feed speed adjustment 1 CONTROL VALVE FEED SPEED ADJUSTMENT. -
Page 16: Emergency Stopping - Standard Program
P a g e | 15 Emergency Stopping – Standard Programme Push the RED SAFETY BAR. This will stop the feed rollers instantly. The chipper flywheel will still be turning. Turn the throttle lever to idle and switch off the engine with the ignition key. -
Page 17: Emergency Stopping - Orange Button Program
P a g e | 16 Emergency Stopping – Orange Button Programme Push the RED SAFETY BAR. This will stop the feed rollers instantly. The chipper flywheel will still be turning. Turn the throttle lever to idle and switch off the engine with the ignition key. -
Page 18: Feed Jam & Blockages
P a g e | 17 Feed jam & blockages Be aware that whatever is fed into the machine has to come out of the chute. Always monitor the state of chip flow out of the chute. If this stops, STOP FEEDING MATERIAL IMMEDIATELY. -
Page 19: Track Control And Driving
P a g e | 18 SLACKEN OR REMOVE SPRING TENSIONER NUTS BOTH SIDES BEFORE LIFTING FEED ROLLER INSERT TOP FEED ROLLER LIFTING TOOL INTO SLOT AND LIFT INSERT M12 SCREW TO HOLD FEED IN OPEN POSITION Figure 6 Track control and driving Figure 7... -
Page 20: Transportation
P a g e | 19 Driving controls are all situated on the engine cover and operated while at the standing on the fold down foot plate. Always mount and unmount the foot plate only when the machine is in the closed position. The two outer levers control track rotation direction and speed. -
Page 21: Care Of Rubber Tracks
P a g e | 20 Fasten machine securely to transport vehicle via both lashing eyes on track base front and rear. Use appropriately rated cables, chains or ratchet straps. Make sure that no securing passes over or traps any hydraulic hoses. ... - Page 22 P a g e | 21 XR8 Rubber Track Fitting Instructions Remove orange side panel on the side on which the track has come off and fit hydraulic jack bracket as shown below and retain with screw clamp as show below. Fit hydraulic jack assembly as shown below, adjusting the height and securing with the two pins as shown and fit the lynch pins to stop the pins falling out.
-
Page 23: Routine Maintenance
P a g e | 22 Plug the hose’s into the bayonet ports at the top of the valve block and Raise and lower the hydraulic jack with the lever as shown below. To slacken the track adjuster, remove the oval side panel on the side of the track base that the track has come off, slacken off the 27mm nut on the adjuster valve to release the pressure, fit the rubber track back on and re-tension with a grease gun to 200 bar, re-fit the oval side cover and lower the jack and remove. - Page 24 Check top and bottom feed motor bracket bolts weekly. For any track related servicing and maintenance, please consult your nearest Forst dealer and service centre. Routine Cleaning Pressure wash machine on a weekly basis or every 50 hours, making sure there is no build-up of wood chips and debris behind side panels, taking care not to blast the electrical control box.
-
Page 25: Debris Screen
P a g e | 24 Debris screen 1 LOCATION SLOTS IN FRONT OF RADIATOR 2 DEBRIS SCREEN Figure 8 Engine maintenance Please refer to the engine manual supplied with this machine for the following: Checking the engine oil. ... -
Page 26: Service Schedule
P a g e | 25 Service schedule Service Schedule After first Every 8 After first After first Every 20 After first Every 50 Every Every Every 5 Hrs 10 Hrs 20 Hrs 50 Hrs 100 Hrs 200 Hrs 250 Hrs Kubota engine Wood chipper (Daily) - Page 27 P a g e | 26 Service schedule Service Schedule Every Every Every Every Every Every Every Every 12 Every 2 Every 5 Kubota engine Wood chipper 400 Hrs 500 Hrs 800 Hrs 1000 Hrs 1500 Hrs 2000 Hrs 3000 Hrs months years years...
-
Page 28: Covers: Engine, Chipping Chamber, Side Panels
P a g e | 27 Covers: engine, chipping chamber, side panels 1 MANUFACTURER'S STATUTORY PLATE 2 2x M12 SCREWS SECURE COVER IN CLOSED POSITION 3 SERIAL NUMBER 4 ENGINE COVER LATCH Figure 9 Figure 10 1 LEFT SIDE PANEL REMOVAL FOR OIL FILTER AND FEED SPRING ANCHOR ACCESS 2 6x FASTENERS 3 HYDRAULIC OIL FILTER HOUSING... -
Page 29: Engine Bay
P a g e | 28 1 TOP FEED ROLLER M12 SECURING SCREW HOLE 2 CHIPPING CHAMBER COVER FIXING SCREWS 3 SIDE PANELS 4 TOP FEED ROLLER LIFTING TOOL SOCKET Figure 11 Engine bay Figure 12 1 OIL DIP STICK 2 ENGINE OIL FILLER CAP 3 RADIATOR FILLER CAP 4 DEBRIS SCREEN... - Page 30 P a g e | 29 HYDRAULIC OIL FILLER CAP HYDRAULIC OIL LEVEL SIGHT GLASS Figure 13 Figure 14 1 FLYWHEEL BELT TENSIONER IDLER PULLEY 2 FLYWHEEL TAPER LOCK RETAINER 3 FLYWHEEL DRIVE BELT TENSION ADJUSTMENT 4 FUEL FILTER 5 FLYWHEEL DRIVE BELT TENSION ADJUSTMENT...
-
Page 31: Blade Changing
P a g e | 30 Blade Changing WARNING – Rigger Gloves must be worn whilst changing the blades WARNING – It is essential that only genuine parts are used guaranteeing the correct grade of Blade, bolt, washer and nut 1. -
Page 32: Blade Sharpening
P a g e | 31 Blade sharpening For optimum performance, blades need to be kept sharp. Minimum safe blade size after sharpening is shown in . Figure 15. After sharpening, the blade gap must be re-set by using a blade shim as shown in Figure 16. Shims are available in thicknesses of 0.5, 1, 1.5, 2 &... -
Page 33: Hydraulic Oil Filter
P a g e | 32 1 SIDE ANVIL 2 ANVIL 3 OUTSIDE BLADE GAP 4 FLYWHEEL BLADE 5 INSIDE BLADE GAP Hydraulic oil filter Item Description Quantity Complete filter Filter element Seal kits O-ring for filter element O-ring for housing Anti-extrusion ring Gasket O-ring... - Page 34 P a g e | 33 1. The filter housing is accessed via the right side panel. Thoroughly clean around filler housing before removing to help prevent debris getting into oil. 2. Unscrew filter housing body, remove filter element and allow to drain for 15 minutes before disposal.
- Page 35 P a g e | 34 Drive belt tension Flywheel V belts must be checked for tension and condition. If any belt shows signs of wear, surface damage, shredding, excessive glazing, or have been stretched to their limit, they must be replaced. Multiple belt drives must have all belts replaced at the same time.
-
Page 36: Battery
P a g e | 35 Battery Battery safety information 1. Battery acid is highly corrosive. For safety reasons, wear eye protection when handling a battery. Do not tilt battery as acid could escape from vents. 2. Keep children away from acid and batteries. 3. -
Page 37: Charging
P a g e | 36 7. Remove battery. Clean with a moist anti-static cloth to avoid electrostatic discharge and explosion risk. Charge and check electrolyte level if appropriate. 8. Clean out battery tray. Apply a thin film of petroleum jelly to terminals to prevent corrosion. -
Page 38: Jump Starting
P a g e | 37 Jump starting 1. Use a standardised jumper cable to DIN 72553 only and follow the instructions. 2. Only use batteries of the same voltage. 3. Switch off ignition on machine and support vehicle. The two must not touch and all lights/equipment must be turned off. -
Page 39: Parts Lists
P a g e | 38 Parts lists Hopper tray touch sensor... -
Page 40: Safety Curtain
P a g e | 39 Safety curtain Item No Part No Description Quantity 14-05-008 Safety curtain 14-05-007 Curtain clamp 12-14-013 M8 washer ISO 7089 12-14-014 M8 Spring washer DIN 128 12-12-401 M8 x 25 Lg 8.8 Hex Head screw 4... -
Page 41: Chipping Chamber Assembly
P a g e | 40 Chipping chamber assembly... - Page 42 P a g e | 41 Chipping chamber assembly - Bottom feed.
-
Page 43: Chipping Chamber Assembly - Bottom Feed & Anvil
P a g e | 42 Chipping chamber assembly - Bottom feed & anvil. -
Page 44: Chipping Chamber Assembly - Drive
P a g e | 43 Chipping chamber assembly - Drive... -
Page 45: Chipping Chamber Assembly - Flywheel Drive
P a g e | 44 Chipping chamber assembly - Flywheel drive. Item No Part No Description Quantity 12-10-193 V belt Optibelt... -
Page 46: Chipping Chamber Assembly - Bottom Feed Roller Cover
P a g e | 45 Chipping chamber assembly - Bottom feed roller cover. Item No Part No Description Quantity 12-12-504 M10 x 20Lg 8.8 Hex Head screw 2 12-14-010 M10 Spring Washer DIN 128 12-14-009 M10 Washer ISO 7089 14-03-024 Feed roller cover... -
Page 47: Chute Assembly
12-14-003 M12 Washer ISO 7089 12-13-003 M12 nyloc nut ISO 7040 12-01-043 Hood hinge stud 12-19-151 Chute hood fab assy 12-30-024 Forst small orange decal 12-15-020 M12 Elastomer washer OD 25-ID 12 x 5 THK 12-19-055 Chute handle 12-10-004 M12 female steel handle... -
Page 48: Top Feed Roller Assembly
P a g e | 47 Top feed roller assembly... -
Page 49: Flywheel Assembly
P a g e | 48 Flywheel assembly... -
Page 50: Flywheel Belt Tensioner Assembly
P a g e | 49 Flywheel belt tensioner assembly Item No Part No Description Quantity 12-12-1104 M16 x 110Lg 8.8 Hex Head bolt 12-14-019 M16 Spring washer DIN 128 12-14-005 M16 Washer ISO 7089 12-11-011 6304 2RS Deep groove ball bearing 52 OD, 20 ID, 15 wide 12-01-036 Flat idler pulley-2x 17 V belt 12-01-024 Flat idler pulley shaft-2x 17 V belt 12-13-005 M16 nyloc nut ISO 7040... -
Page 51: Fuel Tank Assembly
P a g e | 50 Fuel tank assembly Item No Part No Description Quantity 12-10-150 Fuel tank cap 12-10-151 Lockable tank cap (optional) 12-10-152 Fuel tank filter 12-02-001 Fuel tank 35L moulded assy 12-10-154 Fuel tank 5mm connector 12-10-153 Fuel tank 5mm grommet 12-14-008 M12 Bonded washer (Dowty) 12-10-027 Banjo M12 12-10-026 Banjo bolt M12... - Page 52 P a g e | 51 Traxion Track Base...
-
Page 53: Traxion Track Base Cradle
P a g e | 52 Traxion Track Base Cradle... -
Page 54: Hydraulics Circuit Diagram
P a g e | 53 Hydraulics circuit diagram 1 Feed roller motors 2 Track motors 3 Track width cylinders 4 Test points 5 Control valve 6 Return line filter 10 micron 72 litre/minute nominal 7 Oil tank 8 Tandem hydraulic pump 11cc 36 litre/minute 9 Engine 10kW per pump at 185 Bar (13.6Hp) -
Page 55: Electrical Circuit Diagram - Mechanical & Touch Sensor Hopper
P a g e | 54 Electrical circuit diagram – Mechanical & touch sensor hopper... -
Page 56: Decals
P a g e | 55 Decals Decal meaning: 1. Throttle movement relation to engine speed. 2. CE (Conformite Europeene or European Conformity) mark. Manufacturer’s declaration that the product complies with the essential requirements of the relevant European health, safety and environment protection legislation. 3. -
Page 57: Manufacturer's Statutory Plate
P a g e | 56 Manufacturer’s Statutory Plate Information on the Manufacturer’s Statutory Plate in line order from top to bottom is as follows: 1. Manufacturing company. 2. Vehicle type approval number and construction date. 3. 17 digit Vehicle Identification Number (VIN) construction. 4. -
Page 58: Warranty
To obtain warranty service please contact Redwood Global Ltd for the nearest approved Forst Dealer. Your nearest dealer can be obtained from Redwood Global Ltd at the address on the front of the User Manual. In the event of a failure Redwood... -
Page 59: Ce Certificate
P a g e | 58 CE Certificate CERTIFICATE & DECLARATION OF CONFORMITY FOR CE MARKING Company contact details: Redwood Global Ltd, Unit 86, Livingstone Road, Walworth Business Park, Andover, Hampshire. SP10 5NS. United Kingdom Redwood Global Ltd declares that their: Wood Chippers listed as the following models ST6 Towed &...
Need help?
Do you have a question about the XR8P and is the answer not in the manual?
Questions and answers