Mitsubishi Electric Mr. Slim PUHZ-RP71VHA4 Service Manual

Mitsubishi Electric Mr. Slim PUHZ-RP71VHA4 Service Manual

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SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SERVICE MANUAL
R410A
Outdoor unit
[model name]
PUHZ-RP35VHA4
PUHZ-RP50VHA4
PUHZ-RP60VHA4
PUHZ-RP71VHA4
PUHZ-RP100VKA
PUHZ-RP125VKA
PUHZ-RP140VKA
PUHZ-RP100YKA
PUHZ-RP125YKA
PUHZ-RP140YKA
PUHZ-RP200YKA
PUHZ-RP250YKA
PUHZ-RP60VHA4
PUHZ-RP71VHA4
[Service Ref.]
PUHZ-RP35VHA4
PUHZ-RP50VHA4
PUHZ-RP60VHA4
PUHZ-RP71VHA4
PUHZ-RP100VKA
PUHZ-RP125VKA
PUHZ-RP140VKA
PUHZ-RP100YKA
PUHZ-RP125YKA
PUHZ-RP140YKA
PUHZ-RP200YKA
PUHZ-RP200YKAR1
PUHZ-RP250YKA
REVISED EDITION-A
Revision:
• PUHZ-RP200YKAR1 is added in
REVISED EDITION-A.
• Some descriptions have been
modified.
• Please void OCH451.
Note:
• This manual does not cover the
outdoor units. When serving out-
door units, please refer to the serv-
ice manual of outdoor unit and this
manual in a set.
• RoHS compliant products have <G>
mark on the spec name plate.
CONTENTS
1 TECHNICAL CHANGE ···································· 2
2 REFERENCE MANUAL ·································· 2
3 SAFETY PRECAUTION ·································· 2
4 FEATURES ······················································ 6
5 SPECIFICATIONS ··········································· 7
6 DATA ······························································ 10
7 OUTLINES AND DIMENSIONS ···················· 16
8 WIRING DIAGRAM ······································· 20
9 WIRING SPECIFICATIONS ··························· 26
10 REFRIGERANT SYSTEM DIAGRAM ·············· 31
11 TROUBLESHOOTING ··································· 35
12 FUNCTION SETTING ···································· 94
14 EASY MAINTENANCE FUNCTION ·············111
15 DISASSEMBLY PROCEDURE ···················· 116
PARTS CATALOG (OCB451)
January 2010
No.OCH451

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Table of Contents
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Summary of Contents for Mitsubishi Electric Mr. Slim PUHZ-RP71VHA4

  • Page 1: Table Of Contents

    SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS January 2010 No.OCH451 REVISED EDITION-A SERVICE MANUAL R410A Outdoor unit Revision: [model name] [Service Ref.] • PUHZ-RP200YKAR1 is added in PUHZ-RP35VHA4 REVISED EDITION-A. PUHZ-RP35VHA4 • Some descriptions have been PUHZ-RP50VHA4 PUHZ-RP50VHA4 modified. PUHZ-RP60VHA4 PUHZ-RP60VHA4 • Please void OCH451. PUHZ-RP71VHA4 PUHZ-RP71VHA4 PUHZ-RP100VKA...
  • Page 2: Technical Change

    TECHNICAL CHANGE PUHZ-RP200YKA PUHZ-RP200YKAR1 • Power board (P.B.) has been changed. • Controller board (C.B.) has been changed. (S/W version up) REFERENCE MANUAL 2-1. INDOOR UNIT SERVICE MANUAL Service Model name Service Ref. Manual No. PLA-RP35/50/60/71/100/125BA PLA-RP35/50/60/71/100/125BA#2.UK OCH412 PLA-RP71/125/140BA2 PLA-RP71/125/140BA2.UK OCB412 OCH459 PLA-RP100BA3...
  • Page 3 Use new refrigerant pipes. Do not use refrigerant other than R410A. In case of using the existing pipes for R22, be careful with If other refrigerant (R22 etc.) is used, chlorine in refrige- the followings. rant can cause deterioration of refrigerant oil etc. ·...
  • Page 4 [3] Service tools Use the below service tools as exclusive tools for R410A refrigerant. Tool name Specifications Gauge manifold · Only for R410A · Use the existing fitting specifications . (UNF1/2) · Use high-tension side pressure of 5.3MPa·G or over. Charge hose ·...
  • Page 5 (2) Cautions for refrigerant piping work New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
  • Page 6: Features

    FEATURES PUHZ-RP35VHA4 PUHZ-RP60VAH4 PUHZ-RP50VHA4 PUHZ-RP71VHA4 PUHZ-RP100VKA PUHZ-RP125VKA PUHZ-RP140VKA PUHZ-RP100YKA PUHZ-RP125YKA PUHZ-RP140YKA PUHZ-RP200YKA PUHZ-RP200YKAR1 PUHZ-RP250YKA CHARGELESS SYSTEM PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT. Max. 30m (PUHZ-RP35-250) The refrigerant circuit with LEV (Linear Expansion Valve) and power receiver always control the optimal refrigerant level regardless of the length (30 m max.
  • Page 7: Specifications

    SPECIFICATIONS Service Ref. PUHZ-RP35VHA4 PUHZ-RP50VHA4 Cooling Heating Cooling Heating Mode Single, 50Hz, 230V Power supply (phase, cycle, voltage) Max. current Munsell 3Y 7.8/1.1 External finish Refrigerant control Linear Expansion Valve Compressor Hermetic SNB130FGCH Model Motor output Inverter Starter type Protection devices HP switch Comp.shell thermo Discharge thermo...
  • Page 8 PUHZ-RP100VKA PUHZ-RP125VKA PUHZ-RP140VKA Service Ref. Mode Cooling Heating Cooling Heating Cooling Heating Power supply (phase, cycle, voltage) Single 50Hz, 230V Max. current 26.5 External finish Munsell 3Y 7.8/1.1 Refrigerant control Linear Expansion Valve Compressor Hermetic Model ANB33FDUMT ANB42FDWMT Motor output Inverter Starter type HP switch...
  • Page 9 PUHZ-RP200YKA Service Ref. PUHZ-RP250YKA PUHZ-RP200YKAR1 Cooling Heating Cooling Heating Mode 3 phase 50Hz, 400V Power supply (phase, cycle, voltage) Max. current External finish Munsell 3Y 7.8/1.1 Refrigerant control Linear Expansion Valve Compressor Hermetic Model ANB66FFRMT ANB52FFQMT Motor output Starter type Inverter HP switch Protection devices...
  • Page 10: Data

    DATA 6-1. REFILLING REFRIGERANT CHARGE (R410A : kg) PUHZ-RP35~140 Piping length (one way) Initial Service Ref. charged PUHZ-RP35VHA4 — — PUHZ-RP50VHA4 — — PUHZ-RP60VHA4 — — PUHZ-RP71VHA4 — — PUHZ-RP100VKA PUHZ-RP100YKA PUHZ-RP125VKA PUHZ-RP125YKA PUHZ-RP140VKA PUHZ-RP140YKA Longer pipe than 30 m, additional charge is required.
  • Page 11: Puhz-Rp60Vha4

    6-4. NOISE CRITERION CURVES MICROPHONE UNIT 1.5m GROUND PUHZ-RP35/50VHA4 PUHZ-RP60VHA4 SPL(dB) MODE LINE MODE SPL(dB) LINE COOLING COOLING PUHZ-RP71VHA4 HEATING HEATING NC-70 NC-70 NC-60 NC-60 NC-50 NC-50 NC-40 NC-40 NC-30 NC-30 APPROXIMATE APPROXIMATE THRESHOLD OF THRESHOLD OF HEARING FOR HEARING FOR NC-20 NC-20 CONTINUOUS...
  • Page 12: Puhz-Rp140Vka

    PUHZ-RP140VKA PUHZ-RP200YKA MODE SPL(dB) LINE SPL(dB) MODE LINE COOLING PUHZ-RP140YKA COOLING PUHZ-RP200YKAR1 HEATING HEATING NC-70 NC-70 NC-60 NC-60 NC-50 NC-50 NC-40 NC-40 NC-30 NC-30 APPROXIMATE THRESHOLD OF APPROXIMATE HEARING FOR NC-20 THRESHOLD OF CONTINUOUS HEARING FOR NC-20 NOISE CONTINUOUS NOISE 1000 2000 4000...
  • Page 13 6-5. STANDARD OPERATION DATA PLA-RP35BA PLA-RP50BA PLA-RP60BA PLA-RP71BA2 Representative matching Cooling Heating Cooling Heating Cooling Heating Mode Cooling Heating Capacity 3,600 4,100 5,000 6,000 6,000 7,000 7,100 8,000 Input 1.07 1.12 1.55 1.62 1.60 1.82 1.90 1.90 Indoor unit PLA-RP35BA PLA-RP50BA PLA-RP60BA PLA-RP71BA2...
  • Page 14 PLA-RP100BA3 PLA-RP140BA2 PLA-RP125BA2 Representative matching Mode Cooling Heating Cooling Heating Cooling Heating Capacity 10,000 11,200 12,500 14,000 14,000 16,000 Input 2.39 2.43 3.67 3.50 4.36 4.32 Indoor unit PLA-RP100BA3 PLA-RP125BA2 PLA-RP140BA2 Phase , Hz 1 , 50 1 , 50 1 , 50 Voltage Current...
  • Page 15 PLA-RP100BA3 ×2 PLA-RP125BA2 ×2 Representative matching Cooling Heating Mode Cooling Heating Capacity 19,000 22,400 22,000 27,000 Input 5.50 5.70 6.83 7.48 PLA-RP100BA3 PLA-RP125BA2 Indoor unit Phase , Hz 1, 50 1, 50 Voltage Current 1.00 × 2 0.94 × 2 1.07 x 2 1.00 ×...
  • Page 16: Outlines And Dimensions

    OUTLINES AND DIMENSIONS PUHZ-RP35VHA4 Unit : mm PUHZ-RP50VHA4 33 drain hole 347.5 Air intake Air intake 33 drain hole 45.4 Service panel 4-10 21 oval hole (M10 foundation bolt) Service panel for charge plug Air discharge Handle for Connection for moving liquid pipe Connection for...
  • Page 17 PUHZ-RP60VHA4 Unit : mm PUHZ-RP71VHA4...
  • Page 18 PUHZ-RP100VKA Unit : mm PUHZ-RP125VKA PUHZ-RP140VKA PUHZ-RP100YKA PUHZ-RP125YKA PUHZ-RP140YKA...
  • Page 19: Puhz-Rp200Yka Puhz-Rp200Ykar1 Puhz-Rp250Yka

    PUHZ-RP200YKA Unit : mm PUHZ-RP200YKAR1 PUHZ-RP250YKA...
  • Page 20: Wiring Diagram

    WIRING DIAGRAM PUHZ-RP35VHA4 PUHZ-RP50VHA4 SYMBOL NAME SYMBOL NAME SYMBOL NAME Terminal Block<Power Supply, Indoor/Outdoor > Power Module LED1,LED2 Motor for Compressor Converter <Operation Inspection Indicators> Fan Motor CB1~CB3 Main Smoothing Capacitor F1~4 Fuse<T6.3AL250V> N.F. Noise Filter Circuit Board 21S4 Solenoid Valve (Four-Way Valve) Switch<Pump Down>...
  • Page 21 PUHZ-RP60VHA4 PUHZ-RP71VHA4 SYMBOL NAME SYMBOL NAME SYMBOL NAME Terminal Block<Power Supply, Indoor/Outdoor> Converter F1~4 Fuse<T6.3AL250V> Motor for Compressor CB1~CB3 Main Smoothing Capacitor Switch<Pump Down> Noise Filter Circuit Board Fan Motor N.F. CN31 Connector<Emergency Operation> 21S4 Solenoid Valve (Four-Way Valve) Connection Terminal<L-Phase> CN51 LI/LO Connector<Connection for Option>...
  • Page 22 PUHZ-RP100VKA PUHZ-RP125VKA PUHZ-RP140VKA SYMBOL NAME SYMBOL NAME SYMBOL NAME Terminal Block<Power Supply, Indoor/Outdoor > Connection Terminal<L-Phase> Switch<Pump Down> Motor for Compressor Connection Terminal<N-Phase> CN31 Connector<Emergency Operation> MF1, MF2 Fan Motor Connection Terminal CN51 Connector<Connection for Option> 21S4 Solenoid Valve (Four-Way Valve) Connection Terminal Connector<Connection for Option>...
  • Page 23 PUHZ-RP100YKA PUHZ-RP125YKA PUHZ-RP140YKA SYMBOL NAME SYMBOL NAME SYMBOL NAME Terminal Block<Power Supply > TB-P2 Connection Terminal Switch<Function Switch> Terminal Block<Indoor/Outdoor > TB-C1 Switch<Model Select> Connection Terminal Motor for Compressor Switch<Function Setup> TB-N1 Connection Terminal Switch<Function Setup> MF1, MF2 Fan Motor X52A 52C Relay N.F.
  • Page 24 PUHZ-RP200YKA PUHZ-RP250YKA SYMBOL NAME SYMBOL NAME SYMBOL NAME Terminal Block<Power Supply> P.B. Switch<Function Setup> Power Circuit Board Terminal Block<Indoor/Outdoor> Switch<Function Setup> SC-U/V/W Connection Terminal<U/V/W-Phase> Motor for Compressor TB-L1/L2/L3 Connection Terminal<L1/L2/L3-Power supply> Switch MF1,MF2 Fan Motor TB-P1 Connection Terminal Switch<Pump Down> 21S4 Solenoid Valve (Four-Way Valve) TB-P2...
  • Page 25 PUHZ-RP200YKAR1 SYMBOL NAME SYMBOL NAME SYMBOL NAME Terminal Block<Power Supply> P.B. Switch<Function Setup> Power Circuit Board Terminal Block<Indoor/Outdoor> Connection Terminal<U/V/W-Phase> Switch<Function Setup> SC-U/V/W Motor for Compressor TB-L1/L2/L3 Connection Terminal<L1/L2/L3-Power supply> Switch MF1,MF2 Fan Motor TB-P1 Connection Terminal Switch<Pump Down> 21S4 Solenoid Valve (Four-Way Valve) TB-P2 Connection Terminal...
  • Page 26: Wiring Specifications

    WIRING SPECIFICATIONS 9-1. FIELD ELECTRICAL WIRING (power wiring specifications) Outdoor unit model RP35, 50V RP60, 70V RP100,125V RP140V RP100, 125, 140Y RP200, 250 ~/N (single), 50 Hz, ~/N (single), 50 Hz, ~/N (single), 50 Hz, ~/N (single), 50 Hz, 3N~ (3 ph 4-wires), 3N~ (3 ph 4-wires), Outdoor unit power supply 230 V...
  • Page 27 1:1 System (Indoor : PEA-200, 250) 1:2 System (Indoor : PEA-400, 500) Outdoor Indoor Outdoor Indoor unit unit unit No.1 unit Unit Unit Unit Unit power power power power supply supply supply supply Indoor/outdoor Indoor/outdoor unit connection unit connection cable cable Earth leakage breaker Earth leakage breaker...
  • Page 28 Indoor unit model RP35~140 Indoor unit power supply ~/N (single), 50 Hz, 230 V Indoor unit input capacity 16 A Main switch (Breaker) Indoor unit power supply 2 Min. 1.5 Indoor unit power supply earth 1 Min. 1.5 Indoor unit-Outdoor unit 2 Min.
  • Page 29 9-4. M-NET WIRING METHOD (Points to note) (1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from making an influence on the signal communication. Place them at intervals of more than 5 cm. Do not put them in the same conduit tube.
  • Page 30 M-NET wiring M-NET (1) Use 2-core × 1.25mm shield wire for electric wires. terminal (Excluding the case connecting to system controller.) Earth block wire (2) Connect the wire to the M-NET terminal block. Connect one core of the transmission wire (non-polar) to A terminal and the other to B. Peel the shield wire, twist the shield part to a string and connect it to S terminal.
  • Page 31: Refrigerant System Diagram

    REFRIGERANT SYSTEM DIAGRAM PUHZ-RP35VHA4 Unit : mm (inch) PUHZ-RP50VHA4 Thermistor TH7 Heat exchanger (Outdoor) Stop valve Charge plug Thermistor TH6 (with service port) Solenoid valve (Outdoor 2-phase pipe) (Four-way valve) Refrigerant GAS pipe connection(1/2F) Strainer Thermistor TH3 (Outdoor pipe) Muffler Distributor High pressure switch 63H...
  • Page 32 Unit : mm (inch) PUHZ-RP100VKA PUHZ-RP125VKA PUHZ-RP100YKA PUHZ-RP125YKA Thermistor TH7 (Outdoor) Heat exchanger Thermistor TH6 (Outdoor 2-phase pipe) Ball valve 4-way valve Strainer Refrigerant GAS pipe connection(5/8) Charge plug Thermistor TH3 (High pressure) Muffler (Outdoor pipe) Charge plug (Low pressure) Distributor High pressure switch 63H...
  • Page 33 Unit : mm (inch) PUHZ-RP200YKA PUHZ-RP200YKAR1 Thermistor TH7 (Outdoor) Heat exchanger Thermistor TH6 Ball valve 4-way valve Strainer (Outdoor 2-phase pipe) Refrigerant GAS pipe connection 25.4(1) Charge plug Thermistor TH3 (High pressure) Muffler (Outdoor pipe) Charge plug (Low pressure) High pressure Distributor switch 63H Strainer...
  • Page 34 10-1. Refrigerant recovering (pump down) Perform the following procedures to recover the refrigerant while operating the indoor unit or the outdoor unit. Turn on the power supply (circuit breaker). When power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If “CENTRALLY CONTROLLED”...
  • Page 35: Troubleshooting

    TROUBLESHOOTING 11-1. TROUBLESHOOTING <Error code display by self-diagnosis and actions to be taken for service (summary)> Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit. Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the table below.
  • Page 36 Operating procedures While the room temperature display on the remote "TEST RUN" and the currently selected controller is “PLEASE WAIT”, the remote controller is disabled. operation mode are displayed alternately. Wait until “PLEASE WAIT” disappears before using remote controller. 1. Turn on the main power supply. “PLEASE WAIT”...
  • Page 37 Test run [for wireless remote controller] Measure an impedance between the power supply terminal block on the outdoor unit and ground with a 500V Megger and check that it is equal to or greater than 1.0M". TEST RUN 1 Turn on the main power to the unit. TEST RUN 2 Press the button twice continuously.
  • Page 38 11-3. HOW TO PROCEED "SELF-DIAGNOSIS" 11-3-1. When a Problem Occurs During Operation If a problem occurs in the air conditioner, the indoor and outdoor units will stop, and the problem is shown in the remote controller display. [CHECK] and the refrigerant address are displayed on the temperature display, and the error code and unit number are displayed alternately as shown below.
  • Page 39 When the error history is reset, the display will look like the one shown below. Press the button twice within 3 seconds. The self-diagnosis ON/OFF However, if you fail to reset the error history, the error content will be displayed again. address or refrigerant address will blink.
  • Page 40 11-3-4. Malfunction-diagnosis method by wireless remote controller <In case of trouble during operation> When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform unusual stop. < Malfunction-diagnosis method at maintenance service> [Procedure] 1.
  • Page 41 • Refer to the following tables for details on the check codes. [Output pattern A] Beeper sounds Beep Beep Beep Beep Beep Beep Beep OPERATION · · · Repeated INDICATOR lamp flash pattern Approx. 2.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.
  • Page 42 11-4. SELF-DIAGNOSIS ACTION TABLE (Note 1) Refer to indoor unit section for code P and code E. <Abnormalities detected when the power is put on> Abnormal points and detection method Judgment and action Case Error Code 1 No voltage is supplied to termi- 1 Check following items.
  • Page 43 Error Code Abnormal points and detection method Case Judgment and action 1 Contact failure or miswiring of 1 Check disconnection or looseness or polar- Miswiring of indoor/outdoor unit con- indoor/outdoor unit connecting ity of indoor/outdoor unit connecting wire of necting wire wire indoor and outdoor units.
  • Page 44 <Abnormalities detected while unit is operating> Abnormal points and detection method Judgment and action Error Code Case 1 Short cycle of indoor unit 1~6 Check indoor unit and repair defect. High pressure (High-pressure switch 2 Clogged filter of indoor unit 63H operated) 3 Decreased airflow caused by Abnormal if high-pressure switch 63H...
  • Page 45 Abnormal points and detection method Case Judgment and action Error Code Open/short circuit of discharge 1 Disconnection or contact 1 Check connection of connector (TH4/TH32) temperature thermistor (TH4) / comp. failure of connector (TH4/TH32) on the outdoor controller circuit board. shell thermistor (TH32) on the outdoor controller circuit Check breaking of the lead wire for...
  • Page 46 Abnormal points and detection method Case Judgment and action Error Code 1 Failure in the operation of 1 Check or replace the DC fan motor. Outdoor fan motor Abnormal if rotational frequency of the fan the DC fan motor 2 Failure in the outdoor circuit 2 Check the voltage of the outdoor circuit motor is not detected during DC fan motor operation.
  • Page 47 Case Abnormal points and detection method Judgment and action Error Code 1 Disconnection of compressor 1 Correct the wiring (U Current sensor error W phase) to compres- • • Abnormal if current sensor detects –1.0A wiring sor. Refer to 11-9 (Outdoor power circuit 2 Defective circuit of current sensor to 1.0A during compressor operation.
  • Page 48 Error Code Abnormal points and detection method Judgment and action Case 1 Defective remote controller 1 Replace remote controller. Remote controller control board 1 Abnormal if data cannot be normally read from the nonvolatile memory of the remote controller control board. (Error code: E1) 2 Abnormal if the clock function of remote controller cannot be normally operated.
  • Page 49 Error Code Abnormal points and detection method Judgment and action Case 1 Noise has entered transmission 12 Turn the power off, and on again to check. Non defined error code This code is displayed when non defined Replace indoor controller board or outdoor wire of remote controller.
  • Page 50 <M-NET communication error> (Note) “Indoor unit” in the text indicates M-NET board in outdoor unit. Error Code Abnormal points and detection method Case Judgment and action 1 There are 2 or more same Address duplicate definition Search the unit with same address as abnor- This error is displayed when transmission mality occurred.
  • Page 51 Error Code Abnormal points and detection method Case Judgment and action NO ACK signal Common factor that has no rela- Always try the followings when the error tion with abnormality source 1. Transmitting side controller detects “A7” occurs. 1 The unit of former address abnormal if a message was transmitted does not exist as address 1 Turn off the power supply of outdoor...
  • Page 52 From the previous page. Error Code Abnormal points and detection method Case Judgment and action 1 During group operation with Same as mentioned in “A7” of the previous 4. If displayed address or attribute is indoor unit of multi- refrigerant remote controller, indoor unit detects page.
  • Page 53 Error Code Abnormal points and detection method Case Judgment and action 1 Transmitting condition is 1 Check transmission waveform or noise on M-NET NO RESPONSE Abnormal if a message was transmitted repeated fault because of transmission wire. 2 Turn off the power supply of outdoor unit and there were reply (ACK) that message noise and the like.
  • Page 54 Phenomena Factor Countermeasure 1The pair number settings of the wireless remote 4. Even controlling by the wireless 1Check the pair number settings. remote controller, no beep is heard controller and indoor controller board are mismatched. and the unit does not start operat- ing.
  • Page 55 Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller. Inspection method and Diagnosis flow Cause troubleshooting Check the display time of “PLEASE WAIT” after turning on the main power. 6 minutes 2 minutes or more or less How long is “PLEASE WAIT” •...
  • Page 56 LED display of the indoor controller board Symptoms: Nothing is displayed on the remote controller LED1 : LED2 : LED3 : Inspection method and Diagnosis flow Cause troubleshooting Check the voltage between S1 and S2 on the terminal block (TB4) of the indoor unit which is used to connect the indoor unit and the outdoor unit.
  • Page 57 LED display of the indoor controller board Symptoms: Nothing is displayed on the remote controller LED1 : LED2 : LED3 : Inspection method and Diagnosis flow Cause troubleshooting Check the voltage between S1 and S2 on the terminal block (TB4) of the indoor unit which is used to connect the indoor unit and the outdoor unit.
  • Page 58 LED display of the indoor controller board Symptoms: Nothing is displayed on the remote controller LED1 : LED2 : LED3 : — Inspection method and Diagnosis flow Cause troubleshooting Check the voltage of the terminal block (TB6) of the remote controller. DC 10V to DC 16V? •...
  • Page 59 • Before repair Frequent calling from customers Phone Calls From Customers How to Respond Note Unit does The operating display of remote Check if power is supplied to air conditioner. not operate controller does not come on. Nothing appears on the display unless power is at all.
  • Page 60 Phone Calls From Customers How to Respond Note The room cannot be cooled or heated sufficiently. Check the set temperature of remote controller. The outdoor unit cannot be operated if the set temperature is not appropriate. The outdoor unit operates in the following modes. COOL: When the set temperature is lower than the room temperature.
  • Page 61 Phone Calls From Customers How to Respond Note Something Air blows out for a while after However, this control is also This is not a malfunction. is wrong HEAT operation is stopped. The blower is operating just for cooling down the applied to the models which with the heated-up air conditioner.
  • Page 62 Phone Calls From Customers How to Respond Note A white mist is expelled from the indoor unit. This is not a malfunction. This may occur when the operation gets started in the room of high humidity. Water or moisture is expelled from the outdoor Cooling;...
  • Page 63 11-6. HOW TO CHECK THE PARTS PUHZ-RP35/50/60/71VHA4 PUHZ-RP100/125/140VKA PUHZ-RP100/125/140/200/250YKA PUHZ-RP200YKAR1 Check points Parts name Thermistor (TH3) <Outdoor pipe> Disconnect the connector then measure the resistance with a tester. Thermistor (TH4) (At the ambient temperature 10 ~30 ) <Discharge> Thermistor (TH6) Normal Abnormal <Outdoor 2-phase pipe>...
  • Page 64 Check method of DC fan motor (fan motor / outdoor controller circuit board) Notes · High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service. · Do not pull out the connector (CNF1, 2) for the motor with the power supply on. (It causes trouble of the outdoor controller circuit board and fan motor.) Self check...
  • Page 65 11-7. HOW TO CHECK THE COMPONENTS <Thermistor feature chart> Low temperature thermistors • Thermistor <Outdoor pipe> (TH3) • Thermistor <Outdoor 2-phase pipe> (TH6) • Thermistor <Outdoor> (TH7) • Thermistor <Outdoor pipe> (TH33) Thermistor R0 = 15k' ± 3% B constant = 3480 ± 2% =15exp{3480( –...
  • Page 66 Linear expansion valve (RP35-RP71) (1) Operation summary of the linear expansion valve • Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board. • Valve position can be changed in proportion to the number of pulse signal. <Connection between the outdoor controller board and the linear expansion valve>...
  • Page 67 (RP100-RP250) Linear expansion valve (1) Operation summary of the linear expansion valve • Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board. • Valve position can be changed in proportion to the number of pulse signal. <Connection between the outdoor controller board and the linear expansion valve>...
  • Page 68 (3) How to attach and detach the coil of linear expansion valve (RP35-RP71 ) <Composition> Linear expansion valve is separable into the main body and the coil as shown in the diagram below. Main body Coil Lead wire Stopper <How to detach the coil> Hold the lower part of the main body (shown as A) firmly so that the main body does not move and detach the coil by pulling it upward.
  • Page 69 (4) How to attach and detach the coil of linear expansion valve (RP100-RP250) <Composition> Linear expansion valve is separable into the main body and the coil as shown in the diagram below. Main body Stopper Coil Lead wire <How to detach the coil> Hold the lower part of the main body (shown as A) firmly so that the main body does not move and detach the coil by pulling it upward.
  • Page 70 11-8. EMERGENCY OPERATION (1) When the error codes shown below are displayed on outdoor unit or microcomputer for wired remote controller or indoor unit has a failure, but no other problems are found, emergency operation will be available by setting the emergency opera- tion switch (SWE) on indoor controller board to ON and short-circuiting the connector (CN31) on outdoor controller board.
  • Page 71 (5) Operation data during emergency operation During emergency operation, no communication is performed with the indoor unit, so the data items needed for operation are set to the following values: Operation mode Operation data Remarks COOL HEAT Intake temperature (TH1) 20.5 —...
  • Page 72 11-9. TEST POINT DIAGRAM Outdoor controller circuit board PUHZ-RP35/50/60/71VHA4 <CAUTION> TEST POINT1 is high voltage. PUHZ-RP100/125/140VKA PUHZ-RP100/125/140/200/250YKA PUHZ-RP200YKAR1 CN51 CNDM External signal output 1 to 2: Input of low-level sound priority mode Forced defrost, • Compressor operating signal 1 to 3: Input of external contact point detect history Demand control setting •...
  • Page 73 Outdoor noise filter circuit board PUHZ-RP35VHA4 PUHZ-RP50VHA4 LI, NI Voltage of 220-240V AC is input. Connect to the earth (Connect to the terminal block (TB1)) Connect to the earth Connect to the earth CNAC1, CNAC2 220-240V AC (Connect to the Primary current outdoor control- (Connect to the...
  • Page 74 Outdoor noise filter circuit board PUHZ-RP60VHA4 PUHZ-RP71VHA4 EI, E2 Connect to the earth Connect to the earth CNAC1, CNAC2 220-240V AC (Connect to the outdoor control- ler circuit board (CNAC)) Primary current (Connect to the outdoor power circuit board (CN5)) CN52C 52C relay signal (Connect to the...
  • Page 75 Outdoor noise filter circuit board PUHZ-RP100YKA PUHZ-RP125YKA PUHZ-RP140YKA LI1, LI2, LI3, NI PUHZ-RP200YKA POWER SUPPLY PUHZ-RP200YKAR1 LI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V input PUHZ-RP250YKA LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input (Connect to the terminal block (TB1)) Connect to the earth Connect to the earth CNAC1, CNAC2 AC220/230/240V (Connect to the outdoor controller...
  • Page 76 Outdoor power circuit board Brief Check of DIP-IPM and DIP-PFC W Usually, they are in a state of being short-circuited if they are broken. PUHZ-RP35VHA4 Measure the resistance in the following points (connectors, etc.). If they PUHZ-RP50VHA4 are short-circuited, it means that they are broken. PUHZ-RP60VHA4 1.
  • Page 77 Outdoor power circuit board PUHZ-RP100VKA PUHZ-RP125VKA PUHZ-RP140VKA Connect to the outdoor controller circuit board (CN2) 1-5: Transmitting signal to outdoor controller circuit board (0-5 V DC) Connect to the outdoor 2-5: Zero cross signal (0-5 V DC) controller circuit board (CN4) 3-4: 18 V DC 6-5: 16 V DC 7-5: 16 V DC...
  • Page 78 Outdoor power circuit board Brief Check of POWER MODULE W Usually, they are in a state of being short-circuited if they are broken. PUHZ-RP100YKA Measure the resistance in the following points (connectors, etc.). PUHZ-RP125YKA If they are short-circuited, it means that they are broken. 1.
  • Page 79 Outdoor converter circuit board PUHZ-RP100YKA PUHZ-RP125YKA PUHZ-RP140YKA L1-A1 L1-IN, N-IN CK-OU Connect to the ACL1 Connect to the noise filter Connect to the CK capacitor circuit board (LO1, No) Connect to the outdoor power circuit board (CN7) L1-A2, L2-A2, L3-A2 L1-OU, L2-OU, L3-OU Connect to the ACL1, ACL2, ACL3 Connect to the outdoor power circuit board...
  • Page 80 Outdoor M-NET board (optional) LED3 LED4 LED3 Outdoor unit CN2M Receiving Transmitting connecting display LED5 Connect to M-NET Energizing display of Serial M-NET board communication (12V power with outdoor board supply) LED1 Switch for Energizing communication display of display between M-NET board M-NET and board (5V power...
  • Page 81 Action by the switch operation Type of Swich No. Function Effective timing Switch No function — — — Power failure Auto recovery No auto recovery When power supply ON automatic recovery w2 3,4,5 No function — — — Model select Following SW5-6 reference Mode select w3 Demand function...
  • Page 82 (2) Function of connector Action by open/ short operation Types Function Effective timing Connector Short Open Connector CN31 Start When power supply ON Emergency operation Normal Special function (a) Low-level sound priority mode (Local wiring) By performing the following modifi cation, operation noise of the outdoor unit can be reduced by about 3-4 dB. The low noise mode will be activated when a commercially available timer or the contact input of an ON/OFF switch is added to the CNDM connector (option) on the control board of the outdoor unit.
  • Page 83 <Display function of inspection for outdoor unit> The blinking patterns of both LED1 (green) and LED2 (red) indicate the types of abnormality when it occurs. Types of abnormality can be indicated in details by connecting an optional part ‘A-Control Service Tool (PAC-SK52ST)’ to connector CNM on outdoor controller board.
  • Page 84 Indication Error Error Outdoor controller board Detailed Contents Inspection method code reference LED1 (Green) LED2 (Red) page Check if stop valves are open. 3 blinking 1 blinking Abnormality of shell thermistor(TH32) P.44 Check if connectors (TH4, TH32, LEV-A, and LEV-B) on outdoor controller and discharging temperature (TH4) board are not disconnected.
  • Page 85 <Outdoor unit operation monitor function> [When optional part ‘A-Control Service Tool (PAC-SK52ST)’ is connected to outdoor controller board (CNM)] Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of error code by controlling DIP SW2 on ‘A-Control Service Tool’. Operation indicator SW2 : Indicator change of self diagnosis SW2 setting...
  • Page 86 SW2 setting Display detail Explanation for display Unit Pipe temperature / Liquid(TH3) – 40~90 – 40~90 (When the coil thermistor detects 0: or below, “–” and temperature are displayed by turns.) (Example) When -10:; 2 3 4 5 6 0.5 secs. 0.5secs.
  • Page 87 SW2 setting Display detail Explanation for display Unit Pipe temperature / Liquid (TH3) on error – 40~90 occurring (When the coil thermistor detects 0: or below, “–” – 40~90 and temperature are displayed by turns.) (Example) When –15:; 0.5 secs. 0.5secs.
  • Page 88 SW2 setting Display detail Explanation for display Unit The number of connected indoor units (The number of connected indoor units are dis- played.) Unit 2 3 4 5 6 Capacity setting display Displayed as an outdoor capacity code. Capacity Code Capacity Code RP35V...
  • Page 89 SW2 setting Display detail Explanation for display Unit Indoor setting temperature 17~30 17~30 2 3 4 5 6 Outdoor pipe temperature / 2-phase -39~88 (TH6) (When the temperature is 0: or less, “–” and -39~88 temperature are displayed by turns.) 2 3 4 5 6 Outdoor ambient temperature (TH7) -39~88...
  • Page 90 SW2 setting Display detail Explanation for display Unit 0~100 Capacity save (When the capacity is 100% hundreds digit, tens digit 0~100 and ones digit are displayed by turns.) When air conditioner is connected to (Example) When 100%; M-NET and capacity save mode is 0.5 secs.
  • Page 91 SW2 setting Display detail Explanation for display Unit 0~480 LEV-C opening pulse 0~480 (When it is 100 pulse or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 130 pulse; Pulse 0.5 secs. 0.5secs. 2 secs. 2 3 4 5 6 Indoor room temperature (TH1) on error 8~39...
  • Page 92 SW2 setting Display detail Explanation for display Unit 0~255 Discharge superheat on error occurring (When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are displayed by 0~255 turns.) (Example) When 150°C; Cooling = TH4-TH6 0.5 secs. 0.5secs.
  • Page 93 SW2 setting Display detail Explanation for display Unit The following code will be a help to know the Controlling status of compressor operating status of unit. operating frequency • The tens digit Display Compressor operating frequency control Primary current control Secondary current control •...
  • Page 94: Function Setting

    FUNCTION SETTING 12-1. UNIT FUNCTION SETTING BY THE REMOTE CONTROLLER Each function can be set as necessary using the remote controller. The setting of function for each unit can only be done by the remote controller. Select function available from the table 1. <Table 1>...
  • Page 95 (2) Functions available when setting the unit number to 01-03 or AL (07 in case of wireless remote controller) • When setting functions for an indoor unit in an independent system, set the unit number to 01 referring to 4 setting the indoor unit number of Operating Procedure.
  • Page 96 12-1-1. Selecting functions using the wired remote controller First, try to familiarize yourself with the flow of the function selection procedure. In this section, an example of setting the room temperature detection position is given. For actual operations, refer to steps Setting number Refrigerant address Unit number...
  • Page 97 [Operating Procedure] Check the setting items provided by function selection. If settings for a mode are changed by function selection, the functions of that mode will be changed accordingly. Check all the current settings according to steps , fill in the "Check" column in Table 1, and then change them as necessary. For factory settings, refer to the indoor unit's installation manual. Switch off the remote controller.
  • Page 98 12-1-2. Selecting functions using the wireless remote controller (Type C) Functions can be selected with the wireless remote controller. Function selection using wireless remote controller is available only for refriger- ant system with wireless function. Refrigerant address cannot be specified by the wireless remote controller. [Flow of function selection procedure] The flow of the function selection procedure is shown below.
  • Page 99 12-2. FUNCTION SELECTION OF REMOTE CONTROLLER The setting of the following remote controller functions can be changed using the remote controller function selection mode. Change the setting when needed. Item 1 Item 2 Item 3 (Setting content) 1.Change Language Language setting to display •...
  • Page 100 [Function selection flowchart] Normal display (Display when the air conditioner is not running) Setting language (English) Hold down the button and press the button for 2 seconds. Hold down the button and press the button for 2 seconds. Press the operation mode button. Press theTIMER MENU button.
  • Page 101: Monitoring The Operation Data By The Remote Controller

    MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER 13-1. HOW TO "MONITOR THE OPERATION DATA" • Turn on the [Monitoring the operation data] Example) Request code "004" Discharge temperature 69 Refrigerant address "00" A: Maintenance mode B: Refrigerant address C: Data display area D: Request code display area (1) Press the button for 3 seconds so that [ Maintenance mode] appears on the screen (at...
  • Page 102 13-2. REQUEST CODE LIST * Certain indoor/outdoor combinations do not have the request code function; therefore, no request codes are displayed. Description Request content Unit Remarks (Display range) Operation state Refer to 13-2-1. Detail Contents in Request Code. – Compressor-Operating current (rms) 0 –...
  • Page 103 Description Request content Unit Remarks (Display range) Indoor unit-Control state – Refer to 13-2-1.Detail Contents in Request Code. Outdoor unit-Control state – Refer to 13-2-1.Detail Contents in Request Code. Compressor-Frequency control state Refer to 13-2-1.Detail Contents in Request Code. – Outdoor unit-Fan control state Refer to 13-2-1.Detail Contents in Request Code.
  • Page 104 Description Request content Unit Remarks (Display range) Error history 1 (latest) Displays error history. (" - - " is displayed if no history is present.) Code Error history 2 (second to last) Displays error history. (" - - " is displayed if no history is present.) Code Error history 3 (third to last) Displays error history.
  • Page 105 Description Request content Unit Remarks (Display range) Indoor-Fan operating time 0 – 9999 1 hour (After filter is reset) Indoor-Total operating time 0 – 9999 10 hours (Fan motor ON time) Indoor fan output value (Sj value) 0 – 255 Fan control data –...
  • Page 106 13-2-1. Detail Contents in Request Code Example) Request code "004" Discharge temperature 69 Refrigerant address "00" A: Maintenance mode display B: Refrigerant address C: Data display area D: Request code display area [Operation state] (Request code :" 0") Relay output state Power currently Data display Display...
  • Page 107 [Fan control state] (Request code :" 53 ") Data display Fan step correction value by heatsink temperature overheat prevention control Fan step correction value by cool condensation temperature overheat prevention control Display Correction value - (minus) – 1 [Actuator output state] (Request code :"54") Data display Actuator output state Actuator output state...
  • Page 108 [Contact demand capacity] (Request code : " 61") Setting content Data display Display Setting value Setting content 100% [External input state] (Request code : "62") Input state : Input present Data display Contact demand Silent mode Spare 1 Spare 2 Display Input state input...
  • Page 109 [Outdoor unit switch setting display (SW1 to SW10, except SW3)] Request codes: 73 to 82 0: Switch OFF 1: Switch ON 0: Switch OFF 1: Switch ON SW1, SW2, SW6, SW7 Data display Data display 00 00 00 00 00 01 00 01 00 02 00 02...
  • Page 110 [Indoor unit – Model setting information] (Request code : "162" ) Data display Display Model setting state Display Model setting state PSA-RP•GA, PSH-PGAH PKA-RP•FAL(2), PKH-P•FALH See the table on the right. PEAD-RP•EA(2)/GA, PEHD-P•EAH PCA-RP·GA(2), PCH-P•GAH, PLA-RP·BA, PLA-RP71-100BA2 SEZ-KA•VA SLZ-KA•VA(L) PCA-RP•KA PCA-RP•HA PEA-RP400/500GA PEA-RP200/250GA...
  • Page 111: Easy Maintenance Function

    EASY MAINTENANCE FUNCTION ● Reduces maintenance work drastically. ● Enables you to check operation data of the indoor and outdoor units by remote controller. Furthermore, use of maintenance stable-operation control that fixes the operating frequency, allows smooth inspection, even for inverter models.
  • Page 112 ● Data measurement When the operation is stabilized, measure operation data as explained below. (4) Press the [TEMP] buttons ( ) to select the desired refrigerant address. [Screen (5) Select the type of data to be displayed. After selecting, go to step (6). Compressor information button MENU...
  • Page 113 14-2. GUIDE FOR OPERATION CONDITION Check Points Inspection item Result Breaker Good Retightened Enter the temperature differences between into Terminal block Outdoor Unit Good Retightened the graph given below. Indoor Unit Good Retightened Operation state is determined according to the plotted areas on (Insulation resistance) the graph.
  • Page 114 14-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION (except RP200/250) ■ Remote controller button position This air conditioner (Outdoor unit) can detect refrigerant leakage which may happen during a long period of use. In order to enable the leakage detection, the following settings are required to let the unit memorize the initial condition (initial refregerant amount).
  • Page 115 3. How to start "Judgment of refrigerant leakage " mode. To know the current condition of refrigerant amount, same operation must be performed. Please repeat the same procedure as when "Initial learning operation" for "Checking operation". Press CLOCK button and select the [GAS LEAK JUDGE] Refrigerant leakage Refrigerant leakage detection...
  • Page 116: Disassembly Procedure

    DISASSEMBLY PROCEDURE PUHZ-RP35VHA4 PUHZ-RP50VHA4 OPERATING PROCEDURE PHOTOS 1. Removing the top panel, service panel, front panel and Photo 1 Top panel Top panel back panel fixing screws (1) Remove the top panel fixing screws (4 × 10), one from the right and two from the eft side, and detach the top Back panel panel.
  • Page 117 OPERATING PROCEDURE PHOTOS 3. Removing the electrical parts box Photo 5 (1) Remove the service panel. (See Photo 2) (2) Remove the top panel. (See Photo 1) Electrical parts box Controller circuit (3) Remove the front panel. (See Photo 1) board (C.B.) (4) Disconnect the indoor/outdoor connecting wire from Terminal...
  • Page 118 OPERATING PROCEDURE PHOTOS 5. Removing the thermistor <Outdoor> (TH7) Photo 7 Thermistor <Outdoor> (1) Remove the service panel. (See Figure 1) Electrical parts box (TH7) (2) Remove the top panel. (See Figure 1) (3) Disconnect the connector TH7 (red) on the controller circuit board in the electrical parts box.
  • Page 119 OPERATING PROCEDURE PHOTOS 8. Removing the 4-way valve Photo 10 (1) Remove the service panel. (See Photo 2) (2) Remove the top panel. (See Photo 1) (3) Remove the front panel. (See Photo 1) (4) Remove the back panel. (See Photo 1) (5) Remove the electrical parts box.
  • Page 120 OPERATING PROCEDURE PHOTOS 12. Removing the compressor (MC) Photo 13 (1) Remove the service panel. (See Photo 2) (2) Remove the top panel. (See Photo 1) (3) Remove the front panel. (See Photo 1) (4) Remove the back panel. (See Photo 1) (5) Remove the electrical parts box.
  • Page 121 PUHZ-RP60VHA4 PUHZ-RP71VHA4 OPERATING PROCEDURE PHOTOS & ILLUSTRATION Top panel fixing screws 1. Removing the service panel and top panel Photo 1 (1) Remove 3 service panel fixing screws (5 × 10) and slide Top panel the hook on the right downward to remove the service panel.
  • Page 122 OPERATING PROCEDURE PHOTOS 4. Removing the thermistor <Outdoor 2-phase pipe> (TH6) Photo 5 Thermistor (1) Remove the service panel. (See Photo 1) <Outdoor 2-phase pipe> (2) Remove the top panel. (See Photo 1) (TH6) Controller Electrical parts box (3) Disconnect the connector TH7/6 (red) on the circuit board controller circuit board in the electrical parts box.
  • Page 123 OPERATING PROCEDURE PHOTOS 7. Removing the 4-way valve coil (21S4), LEV coil (LEV(A), Photo 8 LEV(B)) 4-way valve coil 4-way valve fixing screw (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Remove the electrical parts box. (See Photo 5) [Removing the 4-way valve coil] (4) Remove 4-way valve coil fixing screw (M4 ×...
  • Page 124 OPERATING PROCEDURE PHOTOS 10. Removing the high pressure switch (63H) Photo 8 (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) Lead wire of (3) Remove the electrical parts box. (See Photo 4) high pressure switch (4) Remove 3 right side panel fixing screws (5 ×...
  • Page 125 OPERATING PROCEDURE PHOTOS 12. Removing the compressor (MC) Photo 10 (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Remove 2 front cover panel fixing screws (5 × 10) and remove the front cover panel. (See Photo 4) (4) Remove 2 back cover panel fixing screws (5 ×...
  • Page 126 PUHZ-RP100VKA PUHZ-RP125VKA PUHZ-RP140VKA OPERATING PROCEDURE PHOTOS & ILLUSTRATION Top panel Photo 1 1. Removing the service panel and top panel Top panel fixing screws (1) Remove 3 service panel fixing screws (5 × 10) and slide the hook on the right downward to remove the service Service panel panel.
  • Page 127 OPERATING PROCEDURE PHOTOS 4. Removing the thermistor <Outdoor 2-phase pipe> (TH6) Photo 5 (1) Remove the service panel. (See Photo 1) Thermistor <Outdoor Controller (2) Remove the top panel. (See Photo 1) 2-phase pipe>(TH6) circuit board (C.B.) (3) Disconnect the connector TH7/6 (red) on the controller circuit board in the electrical parts box.
  • Page 128 OPERATING PROCEDURE PHOTOS Figure 1 (PUHZ-RP100-125VKA) 7. Removing the 4-way valve coil (21S4), and LEV coil 4-way valve (LEV (A), LEV (B)), (LEV (C) :only for RP140) coil (21S4) 4-way valve (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) [Removing the 4-way valve coil] (3) Remove 4-way valve coil fixing screw (M4 ×...
  • Page 129 OPERATING PROCEDURE PHOTOS 10. Removing the high pressure switch (63H) Photo 9 (PUHZ-RP140VKA) (1) Remove the service panel. (See Photo 1) Reactor (2) Remove the top panel. (See Photo 1) (DCL) (3) Remove 3 right side panel fixing screws (5 × 10) in the rear of the unit and remove the right side panel.
  • Page 130 OPERATING PROCEDURE PHOTOS 13. Removing the power receiver Photo 11 (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) Inlet (3) Remove 2 front cover panel fixing screws (5 × 10) and remove the front cover panel. (See Photo 4) (4) Remove 4 back cover panel fixing screws (5 ×...
  • Page 131 PUHZ-RP100YKA PUHZ-RP125YKA PUHZ-RP140YKA OPERATING PROCEDURE PHOTOS & ILLUSTRATION 1. Removing the service panel and top panel Photo 1 Top panel Top panel fixing screws (1) Remove 3 service panel fixing screws (5 × 10) and slide the hook on the right downward to remove the service Service panel panel.
  • Page 132 From the previous page. PHOTOS & ILLUSTRATION OPERATING PROCEDURE (7) Remove the terminal cover and disconnect the Photo 5 compressor lead wire. (8) Remove 2 electrical parts box fixing screws (4 × 10) and detach the electrical parts box by pulling it upward. The Electrical parts box electrical parts box is fixed with 2 hooks on the left and 1 hook on the right.
  • Page 133 PHOTOS OPERATING PROCEDURE Photo 11 5. Removing the thermistor <Outdoor 2-phase pipe> (TH6) Thermistor (1) Remove the service panel. (See Photo 1) <Outdoor 2-phase pipe> (TH6) Electrical parts box (2) Remove the top panel. (See Photo 1) (3) Disconnect the connector TH7/6 (red), on the controller circuit board in the electrical parts box.
  • Page 134 OPERATING PROCEDURE PHOTOS Photo 15 8. Removing the 4-way valve coil (21S4), and LEV coil (LEV(A), LEV(B)), (LEV(C): only for RP140) (1) Remove the service panel. (See Photo 1) 4-way valve (2) Remove the top panel. (See Photo 1) [Removing the 4-way valve coil] (3) Remove 4-way valve coil fixing screw (M4 ×...
  • Page 135 OPERATING PROCEDURE PHOTOS 12. Removing the reactors (ACL1, ACL2, ACL3) Photo 16 (1) Remove the service panel. (See Photo 1) (2) Remove the 4 fixing screws the reactor box. (2/front, 2/back of reactor). (3) Disconnect the lead wires from the reactor. (See Photo 17) (4) Remove each 4 fixing screws (2/front, 2/back of reactor) of 3 reactors.
  • Page 136 OPERATING PROCEDURE PHOTOS Photo 18 13. Removing the compressor (MC) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Remove 2 front cover panel fixing screws (5 × 10) and remove the front cover panel. (See Photo 4) (4) Remove 4 back cover panel fixing screws (5 ×...
  • Page 137 PUHZ-RP200YKA PUHZ-RP200YKAR1 PUHZ-RP250YKA OPERATING PROCEDURE PHOTOS & ILLUSTRATION 1. Removing the service panel and top panel Photo 1 Top panel Top panel fixing screws (1) Remove 3 service panel fixing screws (5 × 10) and slide the hook on the right downward to remove the service Service panel panel.
  • Page 138 PHOTOS OPERATING PROCEDURE 4. Removing the thermistor <Outdoor 2-phase pipe> (TH6) Photo 5 Thermistor (1) Remove the service panel. (See Photo 1) <Outdoor 2-phase pipe>(TH6) (2) Remove the top panel. (See Photo 1) (3) Disconnect the connectors, TH6 and TH7 (red), on the Electrical controller circuit board in the electrical parts box.
  • Page 139 OPERATING PROCEDURE PHOTOS 7. Removing the 4-way valve coil (21S4) and linear expan- Figure 1 sion valve coil (LEV-A, LEV-B) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) Linear expansion valve (3) Remove the electrical parts box. (See Photo 4) 4-way valve [Removing the 4-way valve coil] (4) Remove 4-way valve coil fixing screw (M4 ×...
  • Page 140 OPERATING PROCEDURE PHOTOS 10. Removing the high pressure switch (63H) (63H1) (63H2) Photo 9 (PUHZ-RP200YKA/RP200YKAR1) (1) Remove the service panel. (See Photo 1) (2) Remove the top panel. (See Photo 1) (3) Remove 3 right side panel fixing screws (5 × 10) in the rear of the unit and remove the right side panel.
  • Page 141 OPERATING PROCEDURE PHOTOS Photo 11 12. Removing the power receiver (1) Remove the service panel. (See Photo 1) Power receiver (2) Remove the top panel. (See Photo 1) (3) Remove 2 front cover panel fixing screws (5 × 10) and remove the front cover panel.
  • Page 142 HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN CCopyright 2009 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. New publication, effective Jan. 2010 Distributed in Jan. 2010 No.OCH451 REVISED EDITION-A PDF 5 Specifications subject to change without notice Distributed in May 2009 No.OCH451 PDF 7...
  • Page 143 Related Links Model Number: PUHZ-RP250YKA PUHZ-RP200-250 Parts Catalog OCB428 PUHZ-RP200-250 Service Manual OCH451A PUHZ-RP200-250 Installation Manual BH79D132H02 PUHZ-RP200-250 Declaration of Conformity PUHZ-RP35-250_Declaration_of_Conformity_(CE2010A42) PUHZ-RP35-250_Installation_Manual_(BH79D132H02) PUHZ-RP35-250_Parts_Catalog_(OCB451D) PUHZ-RP35-250_Service_Manual_(OCH451D)

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