Tomahawk JXPC50H Operation And Instruction Manual

Tomahawk JXPC50H Operation And Instruction Manual

Forward plate compactor
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Operation and Instruction Manual
MODEL: JXPC50H / JXPC50K
FORWARD PLATE COMPACTOR
(Honda Gasoline Engine)
(Kohler Gasoline Engine)

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Summary of Contents for Tomahawk JXPC50H

  • Page 1 Operation and Instruction Manual MODEL: JXPC50H / JXPC50K FORWARD PLATE COMPACTOR (Honda Gasoline Engine) (Kohler Gasoline Engine)
  • Page 2: Table Of Contents

    Table of Contents 1. Safety Information --------------------------------------------------------------------- 4 1.1 Laws Pertaining to Spark Arresters ---------------------------------------------------------- 5 --------------------------------------------------------------------------------- 5 1.2 Operating Safety 1.3 Operator Safety while using Gasoline Engines ------------------------------------------ 7 1.4 Service Safety ------------------------------------------------------------------------------------ 7 2. Technical Data ----------------------------------------------------------------------------- 7 2.1 Engine Data --------------------------------------------------------------------------------------- 2.2 Machine Data...
  • Page 3 5. Compaction Tips ------------------------------------------------------------------------ 19 5.1 Soil Drop Test ------------------------------------------------------------------------------------ 5.2 Soil Testing --------------------------------------------------------------------------------------- ----------------------------------------------------------------------------- 20 5.3 Compaction Terms 6. . Spare Parts Manual ----------------------------------------------------------------...
  • Page 4: Safety Information

    This manual provides information and procedures to safely operate and maintain this model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact JUMPING JACK or This machine is built call 866-577-4476...
  • Page 5: Laws Pertaining To Spark Arresters

    CAUTION: Used without the safety alert symbol, CAUTION indicates a potentially hazard- ous situation which, if not avoided, may result in property damage. 1.1 Laws Pertaining to Spark Arresters Notice: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels.
  • Page 6: Service Safety

    1.2.11 ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. 1.2.12 ALWAYS operate machine with all safety devices and guards in place and in work- ing order.
  • Page 7: Operator Safety While Using Gasoline Engines

    1.4.3 DO NOT test for spark on gasoline-powered engines, if engine is flooded or the smell of gasoline is present. A stray spark could ignite fumes. 1.4.4 DO NOT use gasoline or other types of fuels or flammable solvents to clean parts, especially in enclosed areas.
  • Page 8: Operation

    3. Operation 3.1 Recommended Fuel The engine requires regular grade unleaded gasoline, 87 octane or higher. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage fuel system. Consult engine owner's manual for complete fuel specifications. 3.2 Before Starting 3.2.1 Read and understand safety and operating instructions at beginning of this manual.
  • Page 9: To Start

    3.3 TO Start (Fig.1) 3.3.1 Open fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2). 3.3.2 Turn engine switch to "ON" (e1). 3.3.3 Open throttle by moving it slightly to le (d1).
  • Page 10: To Stop

    3.4 To Stop 3.4.1 Reduce engine RPM to idle by moving throttle completely to right (d2). 3.4.2 Turn engine switch to "OFF". 3.4.3 Close fuel valve by moving lever to the le (a2). 3.5 Application This plate is designed for compacting loose, granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations.
  • Page 11: Maintenance

    4. Maintenance 4.1 Periodic Maintenance The chart below lists basic engine maintenance. Refer to engine manufacturer's Opera- tion Manual for additional information on engine maintenance. A er Every 2 Every Every Daily before first 20 weeks or month or year or starting hours 50 hours...
  • Page 12: Drive Belt

    4.3 Drive Belt (Fig.3) On new machines or a er installing a new belt, check belt tension a er first 20 hours of operation. Check and adjust belt every 50 hours therea er. To change the belt: 4.3.1 Remove the beltguard and remove the four hex nuts (a) holding pulley halves (b) together.
  • Page 13: Spark Plug

    To change fluid: 4.4.1 Remove beltguard, belt, and hose from water tank. 4.4.2 Remove four screws (b) securing console assembly to baseplate and li console assembly from baseplate. 4.4.3 Remove end cover (c) from bear- ing exciter assembly. Outer bearing race will remain with cover.
  • Page 14: Engine Oil

    4.5.1 Remove spark plug and inspect it. 4.5.2 Replace plug if the insulator is cracked or chipped. 4.5.3 Clean spark plug electrodes with a wire brush. 4.5.4 Set the electrode gap (a). 4.5.5 Tighten spark plug securely. CAUTION: A loose spark plug can become very hot and may cause engine damage.
  • Page 15: Air Cleaner

    4.7 Air Cleaner (Fig. 7) NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. A fire or explosion could result. WARNING NEVER run engine without air cleaner: Severe engine damage will occur. CAUTION The engine is equipped with a dual element air clean- er.
  • Page 16: Carburetor Adjusment

    Fig. 8 4.9 Carburetor Adjustment (Fig. 9) 4.9.1 Start the engine and allow it to warm up to operating temperature. 4.9.2 Set the pilot screw (a) 2 turns out. See Note. 4.9.3 With the engine idling, turn the pilot screw (a) in or out to the setting that produc- es the highest rpm.
  • Page 17: Troubleshooting

    4.10 Troubleshooting Problem / Symptom Reason / Remedy • Engine throttle control is not completely open. • Throttle control is not adjusted correctly. • Ground is too wet, plate sticking. Allow soil to dry before compacting. -Plate does not reach •...
  • Page 18: Li Ing Machine

    4.12 Li ing Machine See Technical Data for the weight of the machine. To li machine manually: 4.12.1 Stop the engine. 4.12.2 Obtain help from a partner and plan the li . 4.12.3 Grasp the machine by its cage and li ing slot. 4.12.4 Li the machine.
  • Page 19: Compaction Tips

    5. Compaction Tips 5.1 Soil Drop Test: Soil preparedness refers to the “wetness” of the dirt or soil. Soil needs to be 50% dry and 50% wet, before starting compaction. A simple “hand test” can determine this. Pick up a handful of soil with your hand and squeeze the dirt. Observe whether the soil is powdery or if it breaks apart when dropped.
  • Page 20: Compaction Terms

    5.3 Compaction Terms 5.3.1 Cohesive soils: Clays and mixes have a particular particle size of less than .003” or .002” and are typically classified as cohesive soils. This type of soil is primarily used for retaining pond beds and mound fills. These soils are dense due to the strongly bound molecular attraction.
  • Page 21 5.3.4 Static force: Found in the deadweight of machines, static force applies pressure downward on soil surfaces. As a result, soil particles compress in the topsoil layer. 5.3.5 Vibratory force: This force is engine-driven, creating a downward force, in addition to the machine's static weight.
  • Page 22: Spare Parts Manual

    SPARE PARTS MANUAL MODEL: JXPC50H / JXPC50K FORWARD PLATE COMPACTOR (Honda Gasoline Engine) (Kohler Gasoline Engine)
  • Page 23 4 0 _j 4 1 _j 5 6 55 "- JJ -----t_ ........ ' ,..JXPC50...
  • Page 24 ITEM NO. PART NO. DESCRIPTION 2500100001-A BASE PLATE WITH VIBRATION BOX COVER 2500100002 VIBRATION DAMPER T95-1985-10 WASHERlO T93-1987-10 SPRING WASHER 10 T41-1986-Ml0 NUT MlO 2500100003 ENGINE NUT 2500100004 ENGINE NUT 2500100005-A BRACKET T5782-1986-M4X25 BOLTM4X25 2500100006-A VIBRATION MOUNT T6170-1986-M4 NUT M4 T41-1986-Ml0 NUT MlO T95-1985-10...
  • Page 26 • �� ,.. ,..,.. ,.. '- , I , , ." J 1 r _____ :__:...

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