Jupiter Avionics JA95-091 Installation And Operating Manual
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Jupiter Avionics JA95-091 Installation And Operating Manual

Audio controller - dual ics input
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JA95-091
Audio Controller - Dual ICS Input
Installation and Operating Manual
Rev A
Jupiter Avionics Corporation
1959 Kirschner Road
Kelowna BC
Canada V1Y 4N7
Tel: 778-478-2232
Toll-Free: 855-478-2232
www.jupiteravionics.com

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Summary of Contents for Jupiter Avionics JA95-091

  • Page 1 JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual Rev A Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel: 778-478-2232 Toll-Free: 855-478-2232 www.jupiteravionics.com...
  • Page 2 All rights reserved Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this copyright notice.

  • Page 3: Table Of Contents

    JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual Table of Contents SECTION 1 - DESCRIPTION ............................1 System Overview .............................. 1 Features Overview ............................1 Inputs and Outputs ............................2 1.3.1 Inputs ................................ 2 1.3.2 Outputs ..............................2 1.3.3...
  • Page 4 JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual Normal Operation Mode ..........................22 3.3.1 Panel Lighting ............................22 3.3.2 Receiving ..............................22 3.3.3 Transmitting (Transmit Operation) ......................22 3.3.4 FM2 PTT Operation ..........................22 3.3.5 VOX Operation ............................22 3.3.6...

  • Page 5: Section 1 - Description

    The JA95-091 Audio Controller - Dual ICS Input can be used in a standalone configuration or a star configuration to prevent the loss of the entire system due to the failure of one controller. It provides a passive emergency mode that directs the primary user (pilot) to the COM1 transceiver, NAV1 receiver and Direct Audio receiver.

  • Page 6: Inputs And Outputs

    JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual Inputs and Outputs Refer to the JA95-091 connector maps for the mating connector designators and pin assignments for the input and output signals. 1.3.1 Inputs Name Type ALERT ENABLE...

  • Page 7: Specifications

    JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual Specifications 1.4.1 Electrical Specifications Power Input Primary nominal voltage 28 Vdc Secondary nominal voltage 14 Vdc Maximum voltage 32.2 Vdc Minimum voltage 10.2 Vdc Emergency voltage 9.0 Vdc Input current at 28 Vdc ≤...
  • Page 8 JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual Input Impedance Microphone input Impedance 150 Ω ±10% Direct Audio input Impedance 1000 Ω ±10% Receive Audio input Impedance 1000 Ω ±10% Music Audio input Impedance 1000 Ω ±10% ICS INPUT 1&2 input Impedance...

  • Page 9: Mechanical Specifications

    JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual 1.4.1.2 Audio Performance, Other CVR HI / LO output circuitry type (Normal) differential CVR HI / LO output circuitry type (Emergency) single ended ICS INPUT 1&2 input circuitry type differential ICS OUTPUT 1&2 output circuitry type...

  • Page 10: Configuration Connector

    CONFIG DATA FROM JA95 data output signal is RS-232. 1.4.4 Product Configuration Software Version Configuration of the JA95-091 requires the Product Configuration Software (ProCS) version v0.66.1 or later. Refer to the release notes from http://www.jupiteravionics.com/productsoftware.php or contact Jupiter Avionics to ensure the correct version is used.

  • Page 11: Section 2 - Installation

    The conditions and tests for CAN-TSO approval of the JA95-091 are minimum performance standards. Those installing the JA95-091, on or in a specific type or class of aircraft, must determine that the aircraft installation conditions are within TSO standards. The JA95-091 may be installed only by following the applicable airworthiness requirements.

  • Page 12: Mechanical Installation

    2.4.3 Mechanical Installation The JA95-091 can be mounted in any attitude and location with adequate space for the front panel and sufficient clearance for the connector and wiring harness. It requires no direct cooling. 2.4.4...

  • Page 13: Adjustments And Configuration Using Procs

    Product Configuration Software ProCS™. Configuration data is sent to the JA95-091 via the front panel connector (♫/io), using the Configuration Cables and a computer running the ProCS™ software. For configuration requirements, see section 2.5.1. For full information on the configuration process, and for installation of ProCS™ on your computer, refer to the ProCS™...
  • Page 14 JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual 2.5.3.1 Front Panel Switches The Front Panel Switches window is used to specify the text for each legend. Note: If the name of a front panel switch is changed using this software, the change will be incorporated in every other section that refers to that switch name, including the connector maps, to give truly customized installation diagrams.
  • Page 15 JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual 2.5.3.3 Receive Levels The receive and direct audio input level of each of the eleven RX and the DIRECT AUDIO inputs can be adjusted from 1 to 10 Vrms. (Default 7.75 Vrms) The Receive Audio Detector threshold can be adjusted from -36 to -12 dB of rated input level.
  • Page 16 JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual 2.5.3.4 Transmit Levels The level of each of the six Transceiver MIC output signals can be adjusted from 0.01 to 1 Vrms. (Default 250 mVrms) When the Transmit Timeout check box is checked the transmit time-out...
  • Page 17 JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual 2.5.3.6 Connector Pin Configuration Multi-Function Switch The front panel multi-function switch is a green two-position momentary centre-off switch. Its default configuration is as the pilot’s PTT switch, with ‘XMIT’ in the up position, and ‘ICS’ in the down position. However, it may be configured to provide a ground to operate different circuitry to suit the needs of the user, and an appropriate legend can be inserted.
  • Page 18 Audio Files The JA95-091 has standard audio signals for each of the three alerts, and the audio files window allows these signals to be customized with other recordings during the configuration process.
  • Page 19 JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual 2.5.3.8 Audio Muting (During Transmit) When the Mute RX Audio check box is checked the Receive Audio is muted during transmit (Default checked) When the Mute ICS Audio check box is checked the...

  • Page 20: Other Configuration Features

    2.5.4 Other Configuration Features The model number, serial number and check sum of the JA95-091 Audio Controller - Dual ICS Input can be entered and viewed in the Comments pane of the JA95-091 Product Information Window for future reference. Rev A...

  • Page 21: Installation Kit

    The interconnects and connector maps in Appendix A of this manual are generic drawings based on the standard version of the JA95-091. However, if a unit has been configured using JAC’s ProCS™ software to change switch legends or lighting voltages, the software can be used to generate fully customized interconnects and connector maps for use by the installer.

  • Page 22: Section 3 - Operation

    JA95-091 Audio Controller - Dual ICS Input SECTION 3 – OPERATION Introduction This section contains the operating instructions for the JA95-091. Front Panel Controls Note: The legends and annunciators are removable and may be replaced with custom ordered parts. For the purpose of this manual the controls will be referred to by the default legend and annunciator names as shown below.

  • Page 23: Transceiver Switches

    JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual Transceiver Switches These are five white two-position toggle switches. When a switch is set to the ‘up’ position, audio from the associated transceiver is routed to the phones. The legends (above the switches) are interchangeable to allow customization.

  • Page 24: Multi-Function (Transmit/Ics) Switch

    JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual Multi-function (Transmit/ICS) Switch This is a green two-position centre-off momentary toggle switch. When in the default XMIT/ICS configuration, this switch acts as the pilot’s ‘Press-to-talk’ (PTT) button. The unit will transmit on the selected transceiver when the switch is held in the ‘up’...

  • Page 25: Pa Legend

    JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual (10) PA Legend This is a customizable legend to mark the PA position for the transmit selector. The interchangeability allows an appropriate name for this legend to be selected.

  • Page 26: Normal Operation Mode

    Note: Numbers in parentheses refer to the front panel controls shown in section 3.2. The JA95-091 is in Normal mode when the front panel EMER / NORM switch (4) is in the NORM position and suitable electrical power is supplied to the unit.

  • Page 27: Multi-Function (Xmit / Ics) Switch Operation

    DIRECT AUDIO will be routed to the pilot’s phones and the CVR. The pilot's microphone and transmit key are connected to the COM 1 transceiver. No other function in the JA95-091 will operate when power is lost. All indicator LEDs, legends and annunciators will be dark.

  • Page 28: Appendix A - Installation Drawings

    Appendix A - Installation Drawings Introduction The drawings necessary for installation and troubleshooting of the JA95-091 Audio Controller - Dual ICS Input are in this Appendix, as listed below. Note: A fully customized set of Connector Maps and Interconnects can be created using the ProCS™...
  • Page 29 Audio Controller - Dual ICS Input P1 Connector Map 03-26-20 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-091 DOC NO. CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP. JA95-091 Connector Map Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 30 Audio Controller - Dual ICS Input P2 Connector Map 03-26-20 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-091 DOC NO. CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP. JA95-091 Connector Map Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 31 Audio Controller - Dual ICS Input P3 Connector Map 03-26-20 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-091 DOC NO. CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP. JA95-091 Connector Map Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 32 Audio Controller - Dual ICS Input P4 Connector Map 03-26-20 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-091 DOC NO. CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP. JA95-091 Connector Map Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 33 CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE. LENGTH NOT TO EXCEED 3 FT (0.9 M). CABLE SHIELDS AT THE JA95-091 CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P/N: MS27741-5 OR EQUIVALENT.
  • Page 34 + 14 VDC LIGHTS + 5 VDC LIGHTS PREPARED 03-26-20 CHECKED TITLE Audio Controller - Dual ICS Input J1 Interconnect 03-26-20 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-091 DOC NO. JA95-091 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 35 22 AWG POWER GROUND AIRFRAME GROUND PREPARED 03-26-20 CHECKED TITLE Audio Controller - Dual ICS Input J2 Interconnect 03-26-20 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-091 DOC NO. JA95-091 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 36 FRONT PANEL MUSIC RIGHT FRONT PANEL MUSIC LEFT PREPARED 03-26-20 CHECKED TITLE Audio Controller - Dual ICS Input Interconnect Options 03-26-20 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-091 DOC NO. JA95-091 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 37 ICS OUTPUT HI ICS OUTPUT LO PREPARED 03-26-20 CHECKED TITLE Audio Controller - Dual ICS Input Interconnect Options 03-26-20 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-091 DOC NO. JA95-091 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 38 ANGLES: 0.5 DEG SHEET NCAGE CODE PART NO. APPROVED 03-26-20 L00N3 JA95-091 CONFIDENTIAL & PROPRIETARY DOC. NO. MATERIAL: TO JUPITER AVIONICS CORP. JA95-091 Mechanical Installation Rev A.SLDDRW FINISH: DRAWING NOT TO SCALE JUPITER AVIONICS TEMPLATE SOLIDWORKS PORTRAIT SIZEA REVB .DRWDOT...
  • Page 39 PREPARED 03-26-20 CHECKED TITLE Audio Controller - Dual ICS Input Equipment Block Diagram CONFIGURABLE FUNCTION 03-26-20 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-091 DOC NO. JA95-091 Equipment Block Diagram Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD LANDSCAPE SIZEA REV B.DWT...
  • Page 40 Jupiter Avionics Corporation Audio Controllers Legend Replacement Field-Replaceable Legends Extractor tool Jupiter Avionics Corporation (JAC) products have field-replaceable illuminated recess legends. This permits easy customization, and allows the same units to be used in multiple different configurations with only minimal changes.

  • Page 41: Appendix B - Certification Documents

    JA95-091 Audio Controller - Dual ICS Input Installation and Operating Manual Appendix B - Certification Documents Rev A Page B1...

  • Page 42: B1 Airworthiness Approval

    The JA95-091 Installation Manual provides detailed installation instructions and wiring diagrams (Section 2, and Appendices A and B). Power is supplied to the JA95-091 through an existing [ ]-Amp circuit breaker that was previously used by the original audio panel. The net electrical load is unchanged.

  • Page 43: B3 Environmental Qualification Form

    Refer to the JA95-091 Maintenance Manual. 7. Removal and Replacement Information Refer to Section 2 of this manual - the JA95-091 Installation and Operating Manual. If the unit is removed and reinstalled, a functional check of the equipment should be conducted.
  • Page 44 JA95-091 Build Configuration Rev A Manufacturer’s Test Report: JA95-001 Test Report (Qualification - Final) Rev A JA95-091 CAN-TSO Design Change Assessment Rev A Manufacturer’s Specification JA95-091 Derivative Declaration of Design and Performance Rev A and/or Other Applicable Specification: Manufacturer: Jupiter Avionics Corporation Address: 1959 Kirschner Road, Kelowna, BC, Canada, V1Y 4N7 Revision &...
  • Page 45 JA95-091 Audio Controller - Dual ICS Input Environmental Qualification Form Rev A CONDITIONS SECTION DESCRIPTION OF TESTS CONDUCTED Operational Shock and Crash Safety Operational Shock Equipment tested to Category B (6 g for 11 ms) Crash Safety (impulse) Equipment tested to Category B (20 g for 11 ms)
  • Page 46 Equipment identified as Category X, no test performed Other Tests REMARKS Test information can be found in Jupiter Avionics document: JA95-001 Test Report (Qualification - Final) Rev A All tests were performed on the JA95-001 Build Configuration Rev D. A similarity analysis between the two products is detailed in the Jupiter Avionics Corp.

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