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Jupiter Avionics JA98-001 Installation And Operating Manual

Remote mount audio controller
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JA98-001
Remote Mount Audio Controller
Installation and Operating Manual
Rev. A
Jupiter Avionics Corporation
1959 Kirschner Road
Kelowna BC
Canada V1Y 4N7
Tel: +1 778 478 2232
Toll-Free: 1 855 478 2232
www.jupiteravionics.com

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Summary of Contents for Jupiter Avionics JA98-001

  • Page 1 JA98-001 Remote Mount Audio Controller Installation and Operating Manual Rev. A Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel: +1 778 478 2232 Toll-Free: 1 855 478 2232 www.jupiteravionics.com...
  • Page 2 All rights reserved Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this copyright notice.

  • Page 3: Table Of Contents

    2.5.1 JA98-001 ProCS Connection........................8 2.5.2 Configurable Settings ..........................8 2.5.2 Other Configuration Features ......................... 15 2.6 Virtual Control Panel for the JA98-001......................... 16 2.6.1 Virtual Controls ............................16 Installation Kit ..............................16 2.7.1 Recommended Crimp tools ........................16 Installation Drawings ............................16 2.7.1...
  • Page 4 JA98-001 Remote Mount Audio Controller Installation and Operating Manual 3.2.5 ICS Operation ............................17 3.2.6 Music Operation ............................18 Emergency Operation Mode ........................... 18 3.3.1 Auto Emergency Mode ........................... 18 3.3.2 Selected Emergency Mode ........................18 Appendix A - Installation Drawings ..........................A1 Introduction ..............................

  • Page 5: Section 1 - Description

    Control commands are sent to the JA98-001 via a serial interface from a Multi-Function Display (MFD). The JA98-001 audio controller can be used in a standalone ICS configuration or a star ICS configuration with multiple MFDs to prevent the loss of the entire system due to the failure of one MFD. It provides a passive emergency mode that directs the primary user (pilot) to the COM1 transceiver, NAV1 receiver and DIRECT AUDIO 1 &...

  • Page 6: Inputs And Outputs

    JA98-001 Remote Mount Audio Controller Installation and Operating Manual Inputs and Outputs Refer to the JA98-001 connector maps for the mating connector designators and pin assignments for the input and output signals. 1.3.1 Inputs Name Type ALERT ENABLE Active high discrete...

  • Page 7: Specifications

    JA98-001 Remote Mount Audio Controller Installation and Operating Manual Specifications 1.4.1 Electrical Specifications Power Input Primary nominal voltage 28 Vdc Secondary nominal voltage 14 Vdc Maximum voltage 32.2 Vdc Minimum voltage 10.2 Vdc Emergency voltage 9.0 Vdc Input current at 28 Vdc ≤...

  • Page 8: Mechanical Specifications

    JA98-001 Remote Mount Audio Controller Installation and Operating Manual Output Load Headphone load 600 Ω ±10% Transceiver Microphone load 150 Ω ±10% CVR load 5000 Ω ±10% Receive Composite Audio load 600 Ω ±10% Intercom Tie Line type 1 rated load 2000 Ω...

  • Page 9: Configuration Connector

    CONFIG DATA FROM JA98-001 data output signal is RS-232 1.4.4 Environmental Specifications The JA98-001 Remote Mount Audio Controller has been tested to the environmental conditions listed below. Environmental categories for which TSO compliance has been demonstrated are listed in the Environmental Qualification Form in Appendix B of this manual.

  • Page 10: Section 2 - Installation

    Installation Limitations The conditions and tests for CAN TSO and FAA TSO approval of the JA98-001 are minimum performance standards. Those installing the JA98, on or in a specific type or class of aircraft, must determine that the aircraft installation conditions are within TSO standards.

  • Page 11: Mechanical Installation

    2.4.3 Mechanical Installation The JA98-001 can be mounted in any attitude and location with sufficient clearance for the connector and wiring harness. It requires no direct cooling. 2.4.4 In-Line PTT Cordsets If in-line PTT cordsets (drop cords) are used, be aware that incorrectly configured or improperly shielded in-line PTT cordsets can lead to significant audio problems.

  • Page 12: Adjustments And Configuration Using Procs

    Appendix B. Adjustments and Configuration using ProCS™ The JA98-001 configuration adjustments are set from the configuration program ProCS™. Configuration data is sent to the JA98-001 via the configuration connector (J3), using the configuration program and JA99-001 Configuration Cable. Refer to the ProCS manual for complete information on the configuration process.
  • Page 13 JA98-001 Remote Mount Audio Controller Installation and Operating Manual 2.5.2.1 Virtual Control Panel for the JA98-001 Legend Assignment This Virtual Front Panel is used to define the 'names' associated with the control legends. The selected name will be used in all subsequent references to the associated transceiver/receiver, and will be used on the custom-generated Connector Maps and Interconnects.
  • Page 14 JA98-001 Remote Mount Audio Controller Installation and Operating Manual JA98-001 Receive Levels 2.5.2.3 Input Levels The receive and direct audio input level of each of COM1-6, NAV1-5 and DIRECT1 inputs can be adjusted from 1 to 10 Vrms. (Default 7.75 Vrms) Receive Audio Detector The Receive Audio Detector threshold can be adjusted from -36 to -12 dB of rated input level.
  • Page 15 JA98-001 Remote Mount Audio Controller Installation and Operating Manual JA98-001 Transmit Levels 2.5.2.4 Transmit Levels The level of each of the six Transceiver MIC output signals can be adjusted from 0.01 to 1 Vrms. (Default 250 mVrms) Transmit Settings When the Transmit Timeout check box is checked the transmit time-out is enabled (Default not checked) When the COM5 Duplex check box is checked the COM5 radio is set to duplex operation (Default not checked) (see section 3.2.3)
  • Page 16 The JA98-001 has standard audio signals for each of the two alerts, and the audio files window allows these signals to be customized with other recordings during the configuration process.
  • Page 17 When a JA98-001 is connected to ProCS™ a Record Audio Alerts window will be visible. If 'Record JA98-001 Alerts …' is selected from the Program menu, a red bar will show the progress of the recording, and the meter to the right of the bar will show the duration of the alert.
  • Page 18 JA98-001 Remote Mount Audio Controller Installation and Operating Manual JA98-001 CVR Level 2.5.2.9 The level of the Cockpit Voice Recorder audio may be adjusted from 0.01 to 1 Vrms. (Default 0.50 Vrms) 2.5.2.10 JA98-001 Music Levels Music Output Level The music output level of the two Music input signals to the Phones audio can be adjusted from -40 to 0 dB of rated phone level (Default 0 dB).

  • Page 19: Other Configuration Features

    The Connector Maps section is used to generate custom Connector Maps and Interconnects for use by the installing agency. 2.5.3 Other Configuration Features In the JA98-001 Product Information Window, the model number, serial number, MOD status and check sum of the JA98-001 audio panel can be stored and viewed. Rev A Page 15...

  • Page 20: Virtual Control Panel For The Ja98-001

    Virtual Control Panel for the JA98-001 The Virtual Control Panel for the JA98-001 is a computer application that is part of the ProCS™. The JA98-001 Virtual Front Panel can be used to temporarily select and control an attached JA98-001. The Virtual Control Panel...

  • Page 21: Section 3 - Operation

    For selection of receivers, transceivers and other controls, refer to the MFD manual. Normal Mode of Operation The JA98-001 is in Normal mode when aircraft electrical power is applied to the POWER INPUT and Pin 1 of J12 is connected to ground.

  • Page 22: Music Operation

    COM 1 transceiver. The pilot is disconnected from the ICS. The COM 1 transceiver and NAV 1 receiver and DIRECT AUDIO 1 are not available to the other users. All other functions of the JA98-001 will operate.

  • Page 23: Appendix A - Installation Drawings

    Appendix A - Installation Drawings Introduction The drawings necessary for installation and troubleshooting of the JA98-001 Remote Mount Audio Controller are in this Appendix, as listed below. Note: A fully customized set of Connector Maps and Interconnects can be created using the ProCS software.
  • Page 24 CHECKED TITLE Remote Mount Audio Controller P1 Connector Map APPROVED 02-05-14 NCAGE CODE PART NO. SHEET L00N3 JA98-001 DOC NO. CONFIDENTIAL & PROPRIETARY JA98-001 Connector Map Rev A.dwg TO JUPITER AVIONICS CORP. JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 25 CHECKED TITLE Remote Mount Audio Controller P2 Connector Map APPROVED 02-05-14 NCAGE CODE PART NO. SHEET L00N3 JA98-001 DOC NO. CONFIDENTIAL & PROPRIETARY JA98-001 Connector Map Rev A.dwg TO JUPITER AVIONICS CORP. JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 26 Remote Mount Audio Controller P3 and P12 Connector Map APPROVED 02-05-14 NCAGE CODE PART NO. SHEET L00N3 JA98-001 DOC NO. CONFIDENTIAL & PROPRIETARY JA98-001 Connector Map Rev A.dwg TO JUPITER AVIONICS CORP. JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 27 CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE. LENGTH NOT TO EXCEED 3 FT (0.91 M). CABLE SHIELDS AT THE JA98-001 CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P/N: MS27741-5 OR EQUIVALENT.
  • Page 28 PILOT PHN LO HEADSET JACK SPARE 19 PREPARED 02-06-14 CHECKED TITLE Remote Mount Audio Controller J1 Interconnect APPROVED 02-06-14 NCAGE CODE PART NO. SHEET L00N3 JA98-001 DOC NO. JA98-001 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 29 + 28 VDC POWER 22 AWG POWER GROUND AIRFRAME GROUND PREPARED 02-06-14 CHECKED TITLE Remote Mount Audio Controller J2 Interconnect APPROVED 02-06-14 NCAGE CODE PART NO. SHEET L00N3 JA98-001 DOC NO. JA98-001 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 30 SPARE 2 TIME OUT RESET TX ACTIVE PREPARED 02-06-14 CHECKED TITLE Remote Mount Audio Controller Interconnect Options APPROVED 02-06-14 NCAGE CODE PART NO. SHEET L00N3 JA98-001 DOC NO. JA98-001 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 31 THREADED STUD 4-40 0.25 in. JA98-001 22 AWG CHASSIS GROUND PREPARED 02-06-14 CHECKED TITLE Remote Mount Audio Controller Interconnect Options APPROVED 02-06-14 NCAGE CODE PART NO. SHEET L00N3 JA98-001 DOC NO. JA98-001 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 32 ANGLES: 0.5 DEG NCAGE CODE PART NO. SHEET 02-04-14 APPROVED L00N3 JA98-001 CONFIDENTIAL & PROPRIETARY DOC. NO. MATERIAL: TO JUPITER AVIONICS CORP. JA98-001 Mechanical Installation Rev A.SLDDRW FINISH: DRAWING NOT TO SCALE JUPITER AVIONICS TEMPLATE SOLIDWORKS PORTRAIT SIZEB REV B.DRWDOT...

  • Page 33: Appendix B - Certification Documents

    JA98-001 Remote Mount Audio Controller Installation and Operating Manual Appendix B - Certification Documents Rev A Page B1...

  • Page 34: B1 Airworthiness Approval

    The JA98-001 Installation Manual provides detailed installation instructions and wiring diagrams (Section 2, and Appendices A and B). Power is supplied to the JA98-001 through an existing [ ]-Amp circuit breaker that was previously used by the original audio panel. The net electrical load is unchanged.

  • Page 35: B3 Environmental Qualification Form

    Refer to the JA98-001 Maintenance Manual. 7. Removal and Replacement Information Refer to Section 2 of this manual - the JA98-001 Installation and Operating Manual. If the unit is removed and reinstalled, a functional check of the equipment should be conducted.
  • Page 36 CAN-TSO-C139; TSO-C139 TSO No.: Manufacturer’s Build Configuration: JA98-001 Build Configuration Rev A Manufacturer’s Test Report: JA98-001 Test Report (Qualification - Final) Rev A Manufacturer’s Specification JA98-001 Declaration of Design and Performance Rev A and/or Other Applicable Specification: Jupiter Avionics Corporation...
  • Page 37 JA98-001 Remote Mounted Audio Controller Environmental Qualification Form CONDITIONS SECTION DESCRIPTION OF TESTS CONDUCTED Vibration Equipment to be tested to Categories: Fixed Wing –Sine Fixed Wing – Random Helicopter – Random, unknown U2FF1 (See remark 3) Explosive Atmosphere Equipment identified as Category X, no test performed Waterproofness 10.0...
  • Page 38 JA98-001 Remote Mounted Audio Controller Environmental Qualification Form CONDITIONS SECTION DESCRIPTION OF TESTS CONDUCTED Lightning Induced Transient Susceptibility 22.0 Equipment to be tested to Category [A3J33] Pin Injection Waveform Set A, Test Level 3 Cable Bundle Waveform Set J, Test Levels 33...

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